EP4209655B1 - Modular tunnel formwork device - Google Patents
Modular tunnel formwork device Download PDFInfo
- Publication number
- EP4209655B1 EP4209655B1 EP22150523.3A EP22150523A EP4209655B1 EP 4209655 B1 EP4209655 B1 EP 4209655B1 EP 22150523 A EP22150523 A EP 22150523A EP 4209655 B1 EP4209655 B1 EP 4209655B1
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- Prior art keywords
- tunnel
- tunnel formwork
- formwork device
- support
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
Definitions
- the invention relates to a modular tunnel formwork device for the concrete lining of tunnel walls.
- CN 106 640 131 B discloses a modular tunnel formwork device.
- the tunnel formwork device has a modular structure and comprises at least two modules, which are arranged one behind the other in the longitudinal direction of the tunnel formwork device and can be releasably connected to one another, the at least two modules each having a frame part, and the frame parts of the modules connected to one another form a frame of the tunnel formwork device.
- the tunnel formwork device has at least two support structures that can be connected to its frame and are spaced apart from one another in the longitudinal direction of the tunnel formwork arrangement for supporting the frame on a tunnel floor. These support structures are preferably arranged on the outer frame parts that are spaced apart in the longitudinal direction, so that the frame is securely supported at its longitudinal ends by the support structures on the tunnel floor.
- the frame carries at least two support cylinders at least two positions spaced apart from one another in the longitudinal direction, which are preferably at least partially designed as hydraulically length-adjustable support cylinders, which with in the longitudinal direction running longitudinal beams can be connected.
- a tunnel formwork device is thus formed by at least two modules, preferably by at least three modules connected to one another in the longitudinal direction of the tunnel formwork device, the length of which can be adjusted by the number of modules used.
- This has the advantage that the length of the tunnel formwork device can be individually adjusted as required by the number of intermediate modules selected. It should be noted that the longitudinal direction of the tunnel formwork device coincides with the tunnel direction.
- each module can be varied, for example by adapter pieces or by a hydraulic adjusting mechanism, so that not only the length of the tunnel formwork device in the longitudinal direction of the tunnel, but also the width of the tunnel formwork device can be adjusted in accordance with the width of the modules .
- the working width of the modules can be easily varied by appropriately adjusting the support structures and the length-adjustable hydraulic support cylinders so that both narrow and wide tunnel shapes can be formed.
- the tunnel shape is adjusted by appropriately adjusting the length of the support cylinders, which are preferably hydraulically telescopic.
- the entire tunnel formwork device Due to the fact that the entire tunnel formwork device has a modular structure, it can be transported comparatively easily, i.e. using common transport vehicles, such as semi-trailers or semi-trailers of freight trains. For example, if the length of a module in the tunnel direction is between 1 and 4 m and the width is between 3 m and 10 m, conventional semi-trailers can be used to transport the modules because the maximum width and length regulations for transport are not exceeded .
- the modules preferably comprise two end modules, which form the two ends of the tunnel formwork device in the longitudinal direction, and at least one intermediate module to be arranged between the end modules, which can be connected to at least one of the two end modules in a positive and/or non-positive manner.
- the end modules can be designed specifically for the load-bearing function, e.g for fastening the support structures, while the intermediate modules are designed to support the tunnel formwork through the support cylinders and the longitudinal beams. This distributes the different necessary functions of the tunnel formwork device, such as the load-bearing function and support function of the tunnel formwork, across different types of modules, which is more economical and more efficient than if one module has to fulfill all of these functions.
- the support structure is height-adjustable and is formed in particular by hydraulically telescoping support legs.
- the tunnel formwork device can thus be adapted to different tunnel heights.
- the distance between the support legs can also be adjusted transversely to the tunnel direction, so that the support structure can be adapted to different tunnel widths.
- the support structures are height adjustable, the vertical support cylinders do not necessarily need to be designed as hydraulically length-adjustable support cylinders, since the height adjustment can then be realized via the support structures.
- the height adjustability also has the advantage that the tunnel formwork device can enter the tunnel with a reduced height, i.e. lowered, so that the tunnel formwork does not collide with tunnel sections that have already been boarded up.
- the two support cylinders are preferably each supported on the frame part of at least two modules.
- the support cylinders can be formed on the frame part of each intermediate module, so that a number of support cylinders corresponding to the number of intermediate modules is provided to support the longitudinal beams, which in turn support the tunnel formwork elements against the tunnel wall.
- the frame part of each module preferably only the intermediate modules, carries at least six support cylinders, two of which protrude at least approximately vertically upwards, and four of which are directed horizontally or obliquely upwards or downwards.
- the circular arc-shaped tunnel formwork elements are supported over the circumference at at least six points on the tunnel wall, which makes it possible to securely support the tunnel formwork elements to form the tunnel formwork.
- At least one work platform is mounted on the frame, in particular on the frame of the two end modules, which is movable, in particular height-adjustable and/or laterally adjustable via a hydraulic lifting device, and is carried on the frame.
- this at least one movable work platform helps with the positioning of the tunnel formwork elements and during maintenance or assembly work.
- the lifting devices can preferably be controlled via a/the common control arrangement of the tunnel formwork device or separately via controls of the work platforms.
- two work platforms are arranged on the frame of each end module on both sides of the tunnel formwork device, so that the entire span of the tunnel formwork can be approached with these two work platforms.
- the support cylinders are preferably connected to load sensors, so that the load absorbed by each support cylinder can be monitored on a central control arrangement and, if necessary, pressure peaks can be reduced by appropriately controlling the support cylinders.
- each support cylinder is preferably provided with a load sensor. The pressure peaks are reduced by controlling the concreting speed.
- At least one of the at least two support cylinders is pivotally articulated to the frame or the frame part of a module, so that the support points for the tunnel formwork elements can be adapted to the local conditions.
- the support strut can be connected to the support cylinders via a pivoting mechanism, so that the longitudinal beams can optimally reach behind the tunnel formwork elements, even if the support by the support cylinders is not exactly vertical from below.
- the longitudinal beams have hydraulically operated stamps, particularly at their ends, for support on the tunnel wall or the tunnel ceiling.
- the longitudinal beams are fixed in an absolutely immovable manner between the supporting structures of the frame of the tunnel device and the stamps, which are hydraulically controlled and rest firmly against the tunnel walls or the tunnel ceiling.
- each support structure is formed by two support legs, which can be releasably connected to the frame, preferably to the outermost frame parts of the end modules or intermediate modules in the longitudinal direction.
- the end modules can have the fastening structures for the support structures or support legs, which ensures, on the one hand, that the support structures are arranged at the two ends of the tunnel formwork device, and thus securely supporting the tunnel formwork device arranged in between.
- the intermediate modules can only have those structures that are required to support the tunnel formwork, i.e. the hydraulic support cylinders. As already stated, these legs are both height adjustable and their distance can be adjusted.
- only the frame parts of the intermediate modules carry the hydraulic support cylinders and the frame parts of the end modules each carry at least one work platform and the support structures, with the work platform projecting beyond the front of the support structures.
- each module preferably each end and intermediate module, has integrated connections for pneumatics and/or hydraulics and/or electrical systems.
- the hydraulic support cylinders are connected to the longitudinal beams via at least one bolt, in particular a conical bolt, in order to ensure the firm connection of the hydraulic support cylinder and the support strut.
- the tunnel formwork device has a control module with a control arrangement for the tunnel formwork device, which can preferably be connected to the frame.
- the control module can be formed, for example, by a cabin of the tunnel formwork device or a control box in which the control arrangement is arranged in order to be easy to operate and to protect it from dirt and moisture in the tunnel.
- This control arrangement then has all the necessary interfaces for the hydraulics, electrics and pneumatics of all modules and is able to receive the force measurement data from the load sensors of the support cylinders and to carry out the adjustment and actuation of the support cylinders centrally for the entire tunnel formwork device.
- a working platform is supported via a hydraulic lifting device on the frame parts of the end modules and/or intermediate modules, which can be raised relative to all frame parts by means of the lifting device.
- the working platform preferably extends over the entire length of the tunnel formwork device. When lowering using the lifting device, the work platform can be lowered onto the frame parts.
- the invention also relates to a mobile formwork arrangement with a tunnel formwork device, as described above, and with at least three transport vehicles, each transport vehicle having a trailer to accommodate at least one module, and further components such as support structures, work platforms, longitudinal beams, control module, etc.
- a number of transport vehicles are necessary, which correlates with the number of modules.
- This has the advantage that a tunnel formwork arrangement of very different lengths can be easily transported by a corresponding number of transport vehicles.
- the two end modules and each intermediate module have fastening elements for securing them to the trailer, particularly in their corner or edge areas. For example, one or two modules can be transported on a trailer.
- At least one trailer of a transport vehicle preferably contains fastening elements for receiving the support structures and preferably one trailer of another transport vehicle contains fastening elements for the longitudinal beams.
- one of the transport vehicles contains a trailer for the control module, preferably a cabin or a control box, in which the central control arrangement is arranged, the central control arrangement for controlling the electrics, hydraulics and, if necessary, pneumatics of the tunnel formwork device is trained.
- the control module which is preferably designed as a cabin, with the central control arrangement can preferably be connected to the frame of the tunnel formwork device, for example in the area of a work platform.
- a conventional truck semi-trailer or a semi-trailer of a freight train can serve as the transport vehicle.
- the tunnel formwork device of any length can therefore be easily transported over long distances using an appropriate number of wagons or trucks. This facilitates universal use even in very remote locations.
- the invention also relates to a tunnel concreting device comprising a tunnel formwork device of the above type and at least one concrete pump, which is controlled by the control arrangement for controlling the support cylinders of the tunnel concreting device, at least one delivery line of the concrete pump being connected to the space between the tunnel formwork elements and the tunnel wall.
- the concrete pumps are preferred can be controlled depending on the signals from load sensors, which are arranged in connection with the support cylinders. In this way, a tunnel of almost any cross-sectional shape and length can be boarded efficiently, with the control of the concrete pumps dynamically taking into account the degree of filling of the space between the tunnel formwork and the tunnel wall.
- the length of the hydraulic support cylinders can be adjusted in length by at least a factor of 1.5, preferably at least by a factor of 2, which is possible using several telescopic stages.
- the modular tunnel formwork device 10 according to the invention is described below with reference to Fig. 1 to 3 described.
- the modular tunnel formwork device 10 consists of two end modules 12a, 12b and seven intermediate modules 14a-14g extending between the two end modules 12a, b, which are firmly connected to one another.
- Each end module 12a, 12b contains a frame part 16a, which is positively and/or non-positively connected to the frame parts 16b of the intermediate modules 14a-g, as well as the frame parts 16b of the intermediate modules 14a-g to one another, preferably in the same way are non-positively connected to a common frame 20 of the tunnel formwork device 10.
- the frame parts 16a of the end modules 12a, b can be connected to support structures 18 in the form of two support legs each, which securely support the frame 20 of the entire tunnel formwork device 10 formed by the frame parts 16a, b of all modules 12a, b, 14a-g on the tunnel floor .
- the connection between the modules 12a, b and 14a-g or between their frame parts 16a, b is detachable, so that the individual modules can be transported separately to the construction site.
- the support legs 18 are height-adjustable via a hydraulic telescopic mechanism 23, while their mutual distance in the transverse direction (horizontally transverse to the tunnel direction) can be adjusted via a horizontal telescopic mechanism 21 or by insertable adapter pieces.
- Two working platforms 22a, b and 22c, d are supported on the frame parts 16a of the end modules 12a, b via a hydraulic lifting device 24, which can be raised relative to the frame parts 16a of the end modules 12a, b by means of the lifting devices 24 and can also be moved laterally. so that inspections or assembly work on the tunnel formwork elements, on the longitudinal beams and the support cylinders can be carried out via these work platforms 22a-d.
- the frame 20 extends at least approximately over the entire length of the tunnel formwork device 10.
- Two vertical hydraulic support cylinders 26a, b are preferably attached to the frame 20 for each intermediate module 14ag, so that when the frame 20 is raised via the hydraulic telescopic mechanisms 23 of the support legs 18
- the vertical support cylinders 26a, b must also be raised for height adjustment. In this way, 10 tunnels of different heights can be boarded and filled with concrete using the tunnel formwork device.
- the vertical support cylinders therefore do not even need to be hydraulic and length-adjustable.
- Each frame part 16b of the intermediate modules 14a-g carries two support cylinders 28a, b pointing obliquely downwards as well as two horizontally extending support cylinders 30a, b, which extend symmetrically towards the tunnel sides facing away from one another in relation to the center of the tunnel.
- the free ends of the support cylinders 26a, b, 28a, b, 30a, b are each connected to longitudinal beams 32a-f, which in turn carry circular arc-shaped tunnel formwork elements 33 ( Fig. 4 ), which in their The entire tunnel formwork 37 forms.
- the tunnel formwork device 10 shown thus controls six support cylinders or struts 32a-f, which extend over the entire inner circumference of the tunnel wall to be concreted, that is, generally over a range of 150 to 270 degrees (see Fig. 2 and 4 ).
- the tunnel formwork elements 33 can be supported on the tunnel floor 35 via separate support bodies 36.
- the support cylinders 32a and 32f pointing obliquely downwards can form the lowest support which will form the tunnel formwork 37 composed of the entirety of the tunnel formwork elements 33.
- the support of the tunnel formwork 37 by the support elements 26a, 28a, 30a and by the support cylinders 32a, 32b, 32c is in Fig. 4 clarified.
- the vertical support cylinders 26a, b do not have to be aligned exactly vertically, just as the horizontal support cylinders 30a, b do not have to be aligned exactly horizontally.
- These can be adjustable in their fastening angle on the frame parts of the intermediate modules 14a-g at least in a small range of, for example, +/- 15 degrees, while the support cylinders pointing obliquely downwards can preferably be adjustable in a larger angular range of, for example, 45 degrees.
- the support struts 26a, b are preferably fixed rigidly, ie not pivotally, to the frame 20, so that the tunnel formwork is fixed in its angular position, and the tunnel formwork 37 can therefore not tilt while the tunnel formwork device is moving.
- support cylinders 26a, b, 28a, b, 30a, b are provided with load sensors 38, which can be connected via data lines 40 to the central control arrangement 44 of a control module 42 of the tunnel formwork device 10.
- the control arrangement evaluates the data from the load sensors 38 and preferably controls the support cylinders depending on the recorded data in order to optimally position the tunnel formwork 37 and to operate concrete pumps to fill the space between the tunnel wall and the tunnel formwork 37 in such a way that there are no excess loads the support cylinders or the tunnel formwork elements 33 come.
- each support strut 32a-f are provided with hydraulically actuated stamps 34, which are controlled in such a way that they are supported on the tunnel walls, whereby all longitudinal beams 32a-f between these and the support structures 18 are firmly defined in their position, which leads to reproducible formwork results.
- the control module 42 preferably contains a cabin 46, preferably with at least one window 48, in which the control arrangement 44 is positioned. In this way it is effectively protected against dirt and moisture on the construction site.
- the control module 42 can be positioned anywhere on the tunnel formwork device 10. Preferably it can be connected to the support structure 18 or to a frame part 16a, b of an end or intermediate module 12a, b, 14a-g.
- the control arrangement is connected to the hydraulics for actuating all support cylinders and to concrete pumps for filling the cavity between the tunnel wall and the tunnel formwork 37 in order to optimally control the tunnel formwork process.
- the end modules 16a, 16b are preferably assigned work platforms 25a, b, which project beyond the front of the support structures or support legs 18, so that the ends of the tunnel formwork 37 and the entire tunnel formwork device can be clearly seen.
- Tunnel formwork device shown can be effectively transported, in the present case by nine transport vehicles 50a-i in the form of semi-trailers.
- the left transport vehicle 50a carries the longitudinal beams 32a-f of the transport device, while the two transport vehicles 38b and 38c arranged to the right of it carry parts of the working platform 22.
- the next right transport vehicle 50d carries the two end modules 12a, b and the transport vehicles 50e, 50g, 50h and 50i carry the seven intermediate modules, while the fourth transport vehicle 50f from the right carries the four support legs 18 of the tunnel formwork device 10.
- control module 42 can also be transported onto the middle transport vehicle 50e, i.e. a cabin 46 with the control arrangement 44 of the tunnel formwork device 10, so that all essential components of the tunnel formwork arrangement 10 can actually be transported on the transport vehicles 50a-i and on site in a simple manner Can be mounted in this way.
- An additional transport vehicle can optionally be provided for electrical, hydraulic and pneumatic infrastructure elements, such as lines, hydraulic cylinders, support cylinders and the like. At least one transport vehicle may have a crane for assembling the modules 12, 14 and the support structure 18 and all other components.
- Fig. 9 shows the possible working area 52 of the tunnel formwork device, ie which tunnel cross sections can be covered with the tunnel formwork device 10, by adjusting the length of the support cylinders 26a, b, 28a, b and 30a, b, by adjusting the vertical telescopic mechanisms 23 for the height adjustment of the support legs 18, by adjusting the horizontal telescopic mechanism 21 or installing adapter pieces for the mutual spacing of the support legs 18.
- the vertical longitudinal beams 26a, b can also not be adjustable in length, with the height adjustment then taking place solely via the vertical telescopic mechanism 23 for the support legs 18.
- FIG. 10 This adjustability is in Fig. 10 shown for a flat tunnel tube.
- the vertical telescopic mechanism 23 for the support legs 18 is slightly extended here, so that a low support height results.
- adapter pieces 21 are inserted into the support legs 18, which ensure a greater distance between the two support legs 18 in the transverse direction or width direction of the tunnel formwork device 10.
- the hydraulic support cylinders 28a, b running obliquely downwards and the horizontal support cylinders 30a, b are extended far, so that a small height but a large width of the tunnel formwork 37 formed from the tunnel formwork elements 33 results.
- Fig. 11 shows the setting of the corresponding components for an egg-shaped, narrower tunnel wall.
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Description
Die Erfindung betrifft eine modulare Tunnelschalungsvorrichtung zur Betonauskleidung von Tunnelwänden.
Bislang erfolgte die Betonauskleidung von Tunnelwänden durch Tunnelschalungsvorrichtungen, die vor Ort aufgebaut und wieder abgebaut werden müssen. Der Auf- und Abbau der Vorrichtung erfolgt individuell an jeder Baustelle und nimmt erhebliche Zeit in Anspruch, die die Gesamtkosten eines Tunnelprojekts beträchtlich erhöhen.Until now, the concrete lining of tunnel walls was carried out using tunnel formwork devices that had to be assembled and dismantled on site. The assembly and dismantling of the device is carried out individually at each construction site and takes considerable time, which considerably increases the overall costs of a tunnel project.
Es ist daher Aufgabe der Erfindung, eine Tunnelschalungsvorrichtung zu schaffen, die einen schnelleren Auf- und Abbau und auch einen einfacheren Transport der Tunnelschalungsvorrichtung zwischen verschiedenen Baustellen ermöglicht.It is therefore the object of the invention to create a tunnel formwork device which enables faster assembly and dismantling and also easier transport of the tunnel formwork device between different construction sites.
Diese Aufgabe wird durch eine modulare Tunnelschalungsvorrichtung gemäß Anspruch 1 und eine mobile Schalungsanordnung gemäß Anspruch 16 und eine Tunnelbetoniereinrichtung nach Anspruch 17 gelöst. Vorteilhafte Weiterbildungen sind Gegenstand der zugeordneten abhängigen Ansprüche. Vorteilhafte Weiterbildungen der Erfindung sind auch in der Beschreibung und in den Figuren offenbart.This object is achieved by a modular tunnel formwork device according to claim 1 and a mobile formwork arrangement according to claim 16 and a tunnel concreting device according to claim 17. Advantageous further training is the subject of the associated dependent claims. Advantageous developments of the invention are also disclosed in the description and in the figures.
Erfindungsgemäß ist die Tunnelschalungsvorrichtung modular aufgebaut und umfasst wenigstens zwei Module, welche in Längsrichtung der Tunnelschalungsvorrichtung hintereinander angeordnet und miteinander lösbar verbindbar sind, wobei die wenigstens zwei Module jeweils einen Rahmenteil aufweisen, und die Rahmenteile der miteinander verbundenen Module einen Rahmen der Tunnelschalungsvorrichtung bilden. Zudem hat die Tunnelschalungsvorrichtung wenigstens zwei mit ihrem Rahmen verbindbare in Längsrichtung der Tunnelschalungsanordnung voneinander beabstandete Tragstrukturen zur Abstützung des Rahmens an einem Tunnelboden. Diese Tragstrukturen sind vorzugsweise an den in Längsrichtung voneinander entfernten äußeren Rahmenteilen angeordnet, so dass der Rahmen an seinen Längsenden sicher durch die Tragstrukturen auf dem Tunnelboden getragen ist.According to the invention, the tunnel formwork device has a modular structure and comprises at least two modules, which are arranged one behind the other in the longitudinal direction of the tunnel formwork device and can be releasably connected to one another, the at least two modules each having a frame part, and the frame parts of the modules connected to one another form a frame of the tunnel formwork device. In addition, the tunnel formwork device has at least two support structures that can be connected to its frame and are spaced apart from one another in the longitudinal direction of the tunnel formwork arrangement for supporting the frame on a tunnel floor. These support structures are preferably arranged on the outer frame parts that are spaced apart in the longitudinal direction, so that the frame is securely supported at its longitudinal ends by the support structures on the tunnel floor.
Zudem trägt der Rahmen an wenigstens zwei in Längsrichtung voneinander beabstandeten Positionen jeweils wenigstens zwei Stützzylinder, die vorzugsweise zumindest teilweise als hydraulisch längenverstellbare Stützzylinder ausgebildet sind, welche mit in Längsrichtung verlaufenden Längsträgern verbindbar sind. Diese tragen wiederum Tunnelschalungselemente der Tunnelschalungsvorrichtung, welche die Tunnelschalung bilden.In addition, the frame carries at least two support cylinders at least two positions spaced apart from one another in the longitudinal direction, which are preferably at least partially designed as hydraulically length-adjustable support cylinders, which with in the longitudinal direction running longitudinal beams can be connected. These in turn carry tunnel formwork elements of the tunnel formwork device, which form the tunnel formwork.
Erfindungsgemäß wird somit durch wenigstens zwei Module, vorzugsweise durch wenigstens drei in Längsrichtung der Tunnelschalungsvorrichtung miteinander verbundene Module eine Tunnelschalungsvorrichtung gebildet, deren Länge durch die Anzahl der verwendeten Module einstellbar ist. Dies hat den Vorteil, dass die Länge der Tunnelschalungsvorrichtung durch die Anzahl der gewählten Zwischenmodule individuell beliebig einstellbar ist. Es ist anzumerken, dass die Längsrichtung der Tunnelschalungsvorrichtung mit der Tunnelrichtung übereinstimmt.According to the invention, a tunnel formwork device is thus formed by at least two modules, preferably by at least three modules connected to one another in the longitudinal direction of the tunnel formwork device, the length of which can be adjusted by the number of modules used. This has the advantage that the length of the tunnel formwork device can be individually adjusted as required by the number of intermediate modules selected. It should be noted that the longitudinal direction of the tunnel formwork device coincides with the tunnel direction.
Optional kann auch es vorgesehen sein, dass die Breite jedes Moduls, zum Beispiel durch Adapterstücke oder durch einen hydraulischen Stellmechanismus, variierbar ist, so dass nicht nur die Länge der Tunnelschalungsvorrichtung in Tunnellängsrichtung, sondern auch die Breite der Tunnelschalungsvorrichtung entsprechend der Breite der Module einstellbar ist. Die Arbeitsbreite der Module kann einfach auch durch eine entsprechende Verstellung der Tragstrukturen und der längenverstellbaren hydraulischen Stützzylinder so variiert werden, so dass sowohl schmale als auch breite Tunnelformen geschalt werden können. Die Tunnelform wird dabei durch eine entsprechende Einstellung der Länge der Stützzylinder eingestellt, die vorzugsweise hydraulisch teleskopierbar sind. Durch eine entsprechende Variierung der Standbreite der Tragstrukturen, die vorzugsweise sowohl in ihrem Abstand in Querrichtung als auch in ihrer Höhe einstellbar sind, kann eine angepasste Standsicherheit auch bei breiten Tunnels erzielt werden. Die vertikalen Stützzylinder müssen nicht hydraulisch längenverstellbar sein, da die Höhenseinstellung der Tunnelschalungsvorrichtung auch über die Tragstruktur realisiert werden kann.Optionally, it can also be provided that the width of each module can be varied, for example by adapter pieces or by a hydraulic adjusting mechanism, so that not only the length of the tunnel formwork device in the longitudinal direction of the tunnel, but also the width of the tunnel formwork device can be adjusted in accordance with the width of the modules . The working width of the modules can be easily varied by appropriately adjusting the support structures and the length-adjustable hydraulic support cylinders so that both narrow and wide tunnel shapes can be formed. The tunnel shape is adjusted by appropriately adjusting the length of the support cylinders, which are preferably hydraulically telescopic. By appropriately varying the standing width of the support structures, which are preferably adjustable both in their distance in the transverse direction and in their height, an adapted stability can be achieved even in wide tunnels. The vertical support cylinders do not have to be hydraulically adjustable in length, since the height adjustment of the tunnel formwork device can also be achieved via the support structure.
Durch die Tatsache, dass die gesamte Tunnelschalungsvorrichtung modular aufgebaut ist, lässt sie sich vergleichsweise einfach, das heißt durch übliche Transportfahrzeuge, wie Sattelschlepper-LKWs oder Sattelaufleger von Güterzügen, transportieren. Wenn zum Beispiel die Länge eines Moduls in Tunnelrichtung zwischen 1 und 4 m liegt und die Breite zwischen 3 m und 10 m, so können herkömmliche Sattelschlepper für den Transport der Module verwendet werden, weil die maximalen Breiten- und Längenbestimmungen für die Transporte nicht überschritten werden.Due to the fact that the entire tunnel formwork device has a modular structure, it can be transported comparatively easily, i.e. using common transport vehicles, such as semi-trailers or semi-trailers of freight trains. For example, if the length of a module in the tunnel direction is between 1 and 4 m and the width is between 3 m and 10 m, conventional semi-trailers can be used to transport the modules because the maximum width and length regulations for transport are not exceeded .
Vorzugsweise umfassen die Module zwei Endmodule, welche in Längsrichtung die beiden Enden der Tunnelschalungsvorrichtung bilden, und wenigstens ein zwischen den Endmodulen anzuordnendes Zwischenmodul, welches form- und/oder kraftschlüssig mit wenigstens einem der beiden Endmodule verbindbar ist. Die Endmodule können so zielgerichtet auf die Tragfunktion ausgebildet werden, z.B. zur Befestigung der Tragstrukturen, während die Zwischenmodule für die Abstützung der Tunnelschalung durch die Stützzylinder und die Längsträger ausgebildet sind. Dies verteilt die unterschiedlichen notwendigen Funktionen der Tunnelschalungsvorrichtung wie Tragfunktion und Stützfunktion der Tunnelschalung auf unterschiedliche Modularten, was ökonomischer und leistungsfähiger ist, als wenn ein Modul alle diese Funktionen erfüllen muss.The modules preferably comprise two end modules, which form the two ends of the tunnel formwork device in the longitudinal direction, and at least one intermediate module to be arranged between the end modules, which can be connected to at least one of the two end modules in a positive and/or non-positive manner. The end modules can be designed specifically for the load-bearing function, e.g for fastening the support structures, while the intermediate modules are designed to support the tunnel formwork through the support cylinders and the longitudinal beams. This distributes the different necessary functions of the tunnel formwork device, such as the load-bearing function and support function of the tunnel formwork, across different types of modules, which is more economical and more efficient than if one module has to fulfill all of these functions.
Vorzugsweise ist die Tragstruktur höhenverstellbar und ist insbesondere durch hydraulisch teleskopierbare Tragbeine gebildet ist. Die Tunnelschalungsvorrichtung kann somit an unterschiedliche Tunnelhöhen angepasst werden. Vorzugsweise ist auch der Abstand der Tragbeine quer zur Tunnelrichtung einstellbar, so dass die Tragstruktur an unterschiedliche Tunnelbreiten anpassbar ist. Die vertikalen Stützzylinder brauchen bei einer Höhenverstellbarkeit der Tragstrukturen nicht notwendigerweise als hydraulisch längenverstellbare Stützzylinder ausgebildet sein, da dann die Höhenanpassung über die Tragstrukturen realisiert werden kann. Die Höhenverstellbarkeit hat auch den Vorteil, dass die Tunnelschalungsvorrichtung mit verringerter Höhe, d.h. abgesenkt in den Tunnel einfahren kann, so dass die Tunnelschalung nicht mit bereits verschalten Tunnelabschnitten kollidiert.Preferably, the support structure is height-adjustable and is formed in particular by hydraulically telescoping support legs. The tunnel formwork device can thus be adapted to different tunnel heights. Preferably, the distance between the support legs can also be adjusted transversely to the tunnel direction, so that the support structure can be adapted to different tunnel widths. If the support structures are height adjustable, the vertical support cylinders do not necessarily need to be designed as hydraulically length-adjustable support cylinders, since the height adjustment can then be realized via the support structures. The height adjustability also has the advantage that the tunnel formwork device can enter the tunnel with a reduced height, i.e. lowered, so that the tunnel formwork does not collide with tunnel sections that have already been boarded up.
Die beiden Stützzylinder sind vorzugsweise jeweils an dem Rahmenteil von wenigstens zwei Modulen getragen. So können die Stützzylinder beispielsweise an dem Rahmenteil jedes Zwischenmoduls ausgebildet sein, so dass eine der Anzahl an Zwischenmodulen entsprechende Anzahl an Stützzylindern zur Abstützung der Längsträger vorgesehen ist, welche wiederum die Tunnelschalungselemente gegen die Tunnelwand abstützen.The two support cylinders are preferably each supported on the frame part of at least two modules. For example, the support cylinders can be formed on the frame part of each intermediate module, so that a number of support cylinders corresponding to the number of intermediate modules is provided to support the longitudinal beams, which in turn support the tunnel formwork elements against the tunnel wall.
Vorzugsweise trägt das Rahmenteil jedes Moduls, vorzugsweise nur der Zwischenmodule wenigstens sechs Stützzylinder, wovon zwei zumindest in etwa vertikal nach oben ragen, und vier in horizontale Richtung oder schräg nach oben oder unten gerichtet sind. Auf diese Weise werden die kreisbogenförmigen Tunnelschalungselemente über den Umfang wenigstens an sechs Punkten der Tunnelwand abgestützt, wodurch eine sichere Abstützung der Tunnelschalungselemente zur Bildung der Tunnelschalung möglich ist.Preferably, the frame part of each module, preferably only the intermediate modules, carries at least six support cylinders, two of which protrude at least approximately vertically upwards, and four of which are directed horizontally or obliquely upwards or downwards. In this way, the circular arc-shaped tunnel formwork elements are supported over the circumference at at least six points on the tunnel wall, which makes it possible to securely support the tunnel formwork elements to form the tunnel formwork.
Vorzugsweise ist an dem Rahmen, insbesondere an dem Rahmen der beiden Endmodule wenigstens eine Arbeitsplattform montiert, die bewegbar, insbesondere über eine hydraulische Hebevorrichtung höhenverstellbar und/oder seitlich verstellbar an dem Rahmen getragen ist. Auf diese Weise kann die korrekte Ausbildung der Tunnelschalung an allen Stellen überprüft werden. Zudem hilft diese wenigstens eine bewegbare Arbeitsplattform bei der Positionierung der Tunnelschalungselemente und bei Wartungs- oder Montagearbeiten. Die Hebeeinrichtungen sind vorzugsweise über eine/die gemeinsame Steuerungsanordnung der Tunnelschalungsvorrichtung oder separat über Steuerungen der Arbeitsplattformen ansteuerbar.Preferably, at least one work platform is mounted on the frame, in particular on the frame of the two end modules, which is movable, in particular height-adjustable and/or laterally adjustable via a hydraulic lifting device, and is carried on the frame. In this way, the correct formation of the tunnel formwork can be checked at all points. In addition, this at least one movable work platform helps with the positioning of the tunnel formwork elements and during maintenance or assembly work. The lifting devices can preferably be controlled via a/the common control arrangement of the tunnel formwork device or separately via controls of the work platforms.
Vorzugsweise sind an dem Rahmen jedes Endmoduls zwei Arbeitsplattformen auf den beiden Seiten der Tunnelschalungsvorrichtung angeordnet, so dass sich mit diesen beiden Arbeitsplattformen die gesamte Überspannung der Tunnelschalung anfahren lässt.Preferably, two work platforms are arranged on the frame of each end module on both sides of the tunnel formwork device, so that the entire span of the tunnel formwork can be approached with these two work platforms.
Vorzugsweise sind die Stützzylinder mit Lastsensoren verbunden, so dass man die durch jeden Stützzylinder abgefangene Last an einer zentralen Steuerungsanordnung überwachen kann und gegebenenfalls durch die entsprechende Ansteuerung der Stützzylinder Druckspitzen abbauen kann. Hierbei ist vorzugsweise natürlich jeder Stützzylinder mit einem Lastsensor versehen. Das Abbauen der Druckspitzen erfolgt durch Steuerung der Betoniergeschwindigkeit.The support cylinders are preferably connected to load sensors, so that the load absorbed by each support cylinder can be monitored on a central control arrangement and, if necessary, pressure peaks can be reduced by appropriately controlling the support cylinders. Of course, each support cylinder is preferably provided with a load sensor. The pressure peaks are reduced by controlling the concreting speed.
Vorzugsweise ist wenigstens einer der wenigstens zwei Stützzylinder schwenkbar an dem Rahmen beziehungsweise dem Rahmenteil eines Moduls angelenkt, so dass die Abstützungspunkte für die Tunnelschalungselemente den örtlichen Gegebenheiten entsprechend angepasst werden können. Alternativ oder zusätzlich kann die Stützstrebe mit den Stützzylindern über einen Schwenkmechanismus verbunden sein, so dass die Längsträger die Tunnelschalungselemente optimal hintergreifen können, auch wenn die Abstützung durch die Stützzylinder nicht exakt senkrecht von unten erfolgt.Preferably, at least one of the at least two support cylinders is pivotally articulated to the frame or the frame part of a module, so that the support points for the tunnel formwork elements can be adapted to the local conditions. Alternatively or additionally, the support strut can be connected to the support cylinders via a pivoting mechanism, so that the longitudinal beams can optimally reach behind the tunnel formwork elements, even if the support by the support cylinders is not exactly vertical from below.
In einer vorteilhaften Weiterbildung der Erfindung haben die Längsträger insbesondere an ihren Enden hydraulisch betätigte Stempel zur Abstützung an der Tunnelwand beziehungsweise der Tunneldecke. Hierdurch sind die Längsträger absolut unbeweglich zwischen den Tragstrukturen des Rahmens der Tunnelvorrichtung und den Stempeln fixiert, die hydraulisch angesteuert fest an den Tunnelwänden beziehungsweise der Tunneldecke anliegen. Beim hinterfüllen der Tunnelschalungselemente mit Beton kommt es also zu keiner räumlichen Veränderung der Lage der Tunnelschalungselemente, weil diese absolut ortsfest eingespannt sind.In an advantageous development of the invention, the longitudinal beams have hydraulically operated stamps, particularly at their ends, for support on the tunnel wall or the tunnel ceiling. As a result, the longitudinal beams are fixed in an absolutely immovable manner between the supporting structures of the frame of the tunnel device and the stamps, which are hydraulically controlled and rest firmly against the tunnel walls or the tunnel ceiling. When backfilling the tunnel formwork elements with concrete, there is no spatial change in the position of the tunnel formwork elements because they are clamped in an absolutely stationary manner.
Vorzugsweise ist jede Tragstruktur durch jeweils zwei Tragbeine gebildet, die mit dem Rahmen, vorzugsweise mit den in Längsrichtung äußersten Rahmenteilen der Endmodule beziehungsweise Zwischenmodule, lösbar verbindbar sind. So können beispielsweise nur die Endmodule die Befestigungsstrukturen für die Tragstrukturen bzw. Tragbeine aufweisen, was zum einen sicherstellt, dass die Tragstrukturen an den beiden Enden der Tunnelschalungsvorrichtung angeordnet sind, und damit die dazwischen angeordnete Tunnelschalungsvorrichtung sicher abstützen. Zum anderen können so die Zwischenmodule nur jene Strukturen aufweisen, die zur Abstützung der Tunnelschalung erforderlich sind, das heißt die hydraulischen Stützzylinder. Wie bereits ausgeführt, sind diese Beine sowohl höhenverstellbar als auch in ihrem Abstand verstellbar.Preferably, each support structure is formed by two support legs, which can be releasably connected to the frame, preferably to the outermost frame parts of the end modules or intermediate modules in the longitudinal direction. For example, only the end modules can have the fastening structures for the support structures or support legs, which ensures, on the one hand, that the support structures are arranged at the two ends of the tunnel formwork device, and thus securely supporting the tunnel formwork device arranged in between. On the other hand, the intermediate modules can only have those structures that are required to support the tunnel formwork, i.e. the hydraulic support cylinders. As already stated, these legs are both height adjustable and their distance can be adjusted.
In einer vorteilhaften Weiterbildung der Erfindung tragen nur die Rahmenteile der Zwischenmodule die hydraulischen Stützzylinder und die Rahmenteile der Endmodule jeweils wenigstens eine Arbeitsplattform und die Tragstrukturen, wobei die Arbeitsplattform die Tragstrukturen stirnseitig überragt.In an advantageous development of the invention, only the frame parts of the intermediate modules carry the hydraulic support cylinders and the frame parts of the end modules each carry at least one work platform and the support structures, with the work platform projecting beyond the front of the support structures.
Um einen einfachen Aufbau der Tunnelschalungsvorrichtung zu gewährleisten, hat jedes Modul, vorzugsweise jedes End- und Zwischenmodul, integrierte Anschlüsse für Pneumatik und/oder Hydraulik und/oder Elektrik.In order to ensure a simple structure of the tunnel formwork device, each module, preferably each end and intermediate module, has integrated connections for pneumatics and/or hydraulics and/or electrical systems.
Die hydraulischen Stützzylinder sind mit den Längsträgern über wenigstens einen Bolzen, insbesondere einen konischen Bolzen, verbunden, um so die feste Verbindung von hydraulischem Stützzylinder und Stützstrebe sicherzustellen.The hydraulic support cylinders are connected to the longitudinal beams via at least one bolt, in particular a conical bolt, in order to ensure the firm connection of the hydraulic support cylinder and the support strut.
In einer vorteilhaften Weiterbildung der Erfindung hat die Tunnelschalungsvorrichtung ein Steuerungsmodul mit einer Steuerungsanordnung für die Tunnelschalungsvorrichtung, die vorzugsweise mit dem Rahmen verbindbar ist. Das Steuerungsmodul kann zum Beispiel durch eine Kabine der Tunnelschalungsvorrichtung oder einen Schaltkasten gebildet sein, in der die Steuerungsanordnung angeordnet ist, um dort zum einen einfach bedient zu werden und zum anderen um diese vor dem Schmutz und der Feuchtigkeit in dem Tunnel zu schützen. Diese Steuerungsanordnung hat dann alle notwendigen Schnittstellen für die Hydraulik, Elektrik und Pneumatik aller Module und ist in der Lage, die Kraftmessdaten von den Lastsensoren der Stützzylinder zu erhalten und die Einstellung und Betätigung der Stützzylinder zentral für die gesamte Tunnelschalungsvorrichtung durchzuführen.In an advantageous development of the invention, the tunnel formwork device has a control module with a control arrangement for the tunnel formwork device, which can preferably be connected to the frame. The control module can be formed, for example, by a cabin of the tunnel formwork device or a control box in which the control arrangement is arranged in order to be easy to operate and to protect it from dirt and moisture in the tunnel. This control arrangement then has all the necessary interfaces for the hydraulics, electrics and pneumatics of all modules and is able to receive the force measurement data from the load sensors of the support cylinders and to carry out the adjustment and actuation of the support cylinders centrally for the entire tunnel formwork device.
Vorzugsweise ist über eine hydraulische Hebeeinrichtung an den Rahmenteilen der Endmodule und/oder Zwischenmodule eine Arbeitsplattform abgestützt, die mittels der Hebeeinrichtung gegenüber allen Rahmenteilen angehoben werden kann. Die Arbeitsplattform erstreckt sich vorzugsweise über die gesamte Länge der Tunnelschalungsvorrichtung. Beim Absenken mittels der Hebeeinrichtung kann die Arbeitsplattform auf die Rahmenteile abgesenkt werden.Preferably, a working platform is supported via a hydraulic lifting device on the frame parts of the end modules and/or intermediate modules, which can be raised relative to all frame parts by means of the lifting device. The working platform preferably extends over the entire length of the tunnel formwork device. When lowering using the lifting device, the work platform can be lowered onto the frame parts.
Die Erfindung betrifft ebenfalls eine mobile Schalungsanordnung mit einer Tunnelschalungsvorrichtung, wie sie oben beschrieben ist, und mit wenigstens drei Transportfahrzeugen, wobei jedes Transportfahrzeug jeweils einen Auflieger aufweist zur Aufnahme wenigstens eines Moduls, und der weiteren Komponenten wie Tragstrukturen, Arbeitsplattformen, Längsträger, Steuerungsmodul etc.. Zum Transport einer Tunnelschalungsvorrichtung mit ist somit eine Anzahl von Transportfahrzeugen notwendig, die mit der Anzahl der Module korreliert. Dies hat den Vorteil, dass eine Tunnelschalungsanordnung sehr unterschiedlicher Länge durch eine entsprechende Anzahl von Transportfahrzeugen auf einfache Weise transportiert werden kann. Vorzugsweise haben die beiden Endmodule und jedes Zwischenmodul insbesondere in seinen Eck- oder Kantenbereichen Befestigungselemente zum Festlegen auf dem Auflieger. Auf einem Auflieger können z.B. ein oder zwei Module transportiert werden.The invention also relates to a mobile formwork arrangement with a tunnel formwork device, as described above, and with at least three transport vehicles, each transport vehicle having a trailer to accommodate at least one module, and further components such as support structures, work platforms, longitudinal beams, control module, etc. To transport a tunnel formwork device, a number of transport vehicles are necessary, which correlates with the number of modules. This has the advantage that a tunnel formwork arrangement of very different lengths can be easily transported by a corresponding number of transport vehicles. Preferably, the two end modules and each intermediate module have fastening elements for securing them to the trailer, particularly in their corner or edge areas. For example, one or two modules can be transported on a trailer.
Wenigstens ein Auflieger eines Transportfahrzeugs enthält vorzugsweise Befestigungselemente für die Aufnahme der Tragstrukturen und vorzugsweise enthält ein Auflieger eines weiteren Transportfahrzeugs Befestigungselemente für die Längsträger.At least one trailer of a transport vehicle preferably contains fastening elements for receiving the support structures and preferably one trailer of another transport vehicle contains fastening elements for the longitudinal beams.
In einer weiteren vorteilhaften Weiterbildung der Erfindung enthält eines der Transportfahrzeuge einen Auflieger für das Steuerungsmodul, vorzugsweise eine Kabine oder ein Schaltkasten, in welcher/m die zentrale Steuerungsanordnung angeordnet ist, wobei die zentrale Steuerungsanordnung für die Ansteuerung der Elektrik, Hydraulik und gegebenenfalls Pneumatik der Tunnelschalungsvorrichtung ausgebildet ist. Das vorzugsweise als Kabine ausgebildetes Steuermodul mit der zentralen Steuerungsanordnung ist vorzugsweise mit dem Rahmen der Tunnelschalungsvorrichtung verbindbar, z.B. im Bereich einer Arbeitsplattform.In a further advantageous development of the invention, one of the transport vehicles contains a trailer for the control module, preferably a cabin or a control box, in which the central control arrangement is arranged, the central control arrangement for controlling the electrics, hydraulics and, if necessary, pneumatics of the tunnel formwork device is trained. The control module, which is preferably designed as a cabin, with the central control arrangement can preferably be connected to the frame of the tunnel formwork device, for example in the area of a work platform.
Wie vorstehend schon ausgeführt wurde, kann als Transportfahrzeug ein herkömmlicher Lkw-Sattelschlepper oder ein Sattelaufleger eines Güterzuges dienen. Die Tunnelschalungsvorrichtung beliebiger Länge kann somit durch eine entsprechende Anzahl an Waggons oder Lkws auf einfache Weise auch über lange Strecken transportiert werden. Dies erleichtert einen universellen Einsatz auch an sehr abgelegenen Orten.As already explained above, a conventional truck semi-trailer or a semi-trailer of a freight train can serve as the transport vehicle. The tunnel formwork device of any length can therefore be easily transported over long distances using an appropriate number of wagons or trucks. This facilitates universal use even in very remote locations.
Die Erfindung betrifft ebenfalls eine Tunnelbetoniereinrichtung umfassend eine Tunnelschalungsvorrichtung der obigen Art und wenigstens eine Betonpumpe, die von der/einer Steuerungsanordnung zur Ansteuerung der Stützzylinder der Tunnelbetoniereinrichtung angesteuert ist, wobei wenigstens eine Förderleitung der Betonpumpe mit dem Zwischenraum zwischen den Tunnelschalungselementen und der Tunnelwand verbunden ist. Die Betonpumpen sind vorzugsweise in Abhängigkeit von den Signalen von Lastsensoren steuerbar, die in Verbindung mit den Stützzylindern angeordnet sind. Auf diese Weise kann ein Tunnel ziemlich beliebiger Querschnittsform und Länge effizient verschalt werden, wobei die Steuerung der Betonpumpen dynamisch dem Verfüllungsgrad des Zwischenraums zwischen Tunnelschalung und Tunnelwand Rechnung trägt.The invention also relates to a tunnel concreting device comprising a tunnel formwork device of the above type and at least one concrete pump, which is controlled by the control arrangement for controlling the support cylinders of the tunnel concreting device, at least one delivery line of the concrete pump being connected to the space between the tunnel formwork elements and the tunnel wall. The concrete pumps are preferred can be controlled depending on the signals from load sensors, which are arranged in connection with the support cylinders. In this way, a tunnel of almost any cross-sectional shape and length can be boarded efficiently, with the control of the concrete pumps dynamically taking into account the degree of filling of the space between the tunnel formwork and the tunnel wall.
Vorzugsweise ist die Länge der hydraulischen Stützzylinder um wenigstens den Faktor 1,5 in der Länge verstellbar, vorzugsweise wenigstens um den Faktor 2, was durch mehrere Teleskopstufen möglich ist.Preferably, the length of the hydraulic support cylinders can be adjusted in length by at least a factor of 1.5, preferably at least by a factor of 2, which is possible using several telescopic stages.
Es ist für den Fachmann offensichtlich, dass die oben beschriebenen Ausführungsformen der Erfindung in beliebiger Weise miteinander kombiniert werden können.It is obvious to those skilled in the art that the embodiments of the invention described above can be combined with one another in any way.
Die Erfindung wird nachfolgend schematisch in der beiliegenden Zeichnung beschrieben. In dieser zeigen:
- Fig. 1
- eine perspektivische Ansicht einer aus zwei Endmodulen und sieben Zwischenmodulen zusammengesetzten Tunnelschalungsvorrichtung,
- Fig. 2
- eine perspektivische Ansicht in Längsrichtung der Tunnelschalungsvorrichtung,
- Fig. 3
- eine perspektivische Ansicht der Tunnelschalungsvorrichtung aus
Fig. 1 von schräg unten, - Fig. 4
- eine Seitenansicht auf die Tunnelschalung, die von den Stützzylindern und den Längsträgern zur Tunnelwand hin positioniert wird, und
- Fig. 5 bis 7
- perspektivische Ansichten einer mobilen Schalungsanordnung mit neun Transportfahrzeugen,
- Fig. 8
- eine stirnseitige Ansicht der Tunnelschalungsvorrichtung von einem Längsende;
- Fig. 9
- eine Ansicht gemäß
Fig. 8 mit dem möglichen Arbeitsbereich der Tunnelschalungsvorrichtung, - Fig. 10
- eine Ansicht gemäß
Fig. 8 mit einer Einstellung für flache und breitere Tunnels, und - Fig.11
- eine Ansicht gemäß
Fig. 8 mit einer Einstellung für schmalere höhere Tunnels.
- Fig. 1
- a perspective view of a tunnel formwork device composed of two end modules and seven intermediate modules,
- Fig. 2
- a perspective view in the longitudinal direction of the tunnel formwork device,
- Fig. 3
- a perspective view of the tunnel formwork device
Fig. 1 from diagonally below, - Fig. 4
- a side view of the tunnel formwork, which is positioned by the support cylinders and the longitudinal beams towards the tunnel wall, and
- Fig. 5 to 7
- perspective views of a mobile formwork arrangement with nine transport vehicles,
- Fig. 8
- a front view of the tunnel formwork device from a longitudinal end;
- Fig. 9
- a view according to
Fig. 8 with the possible working area of the tunnel formwork device, - Fig. 10
- a view according to
Fig. 8 with a setting for shallow and wider tunnels, and - Fig.11
- a view according to
Fig. 8 with a setting for narrower higher tunnels.
Die erfindungsgemäße modulare Tunnelschalungsvorrichtung 10 wird nachfolgend anhand der
Über eine hydraulische Hebeeinrichtung 24 sind an den Rahmenteilen 16a der Endmodule 12a,b jeweils zwei Arbeitsplattformen 22a,b bzw. 22c,d abgestützt, die mittels der Hebeeinrichtungen 24 gegenüber den Rahmenteilen 16a der Endmodule 12a,b angehoben und auch seitlich bewegt werden können, so dass über diese Arbeitsplattformen 22a-d Inspektionen oder Montagearbeiten an den Tunnelschalungselementen, an den Längsträgern und den Stützzylindern durchgeführt werden können. Der Rahmen 20 erstreckt sich zumindest annähernd über die gesamte Länge der Tunnelschalungsvorrichtung 10. An dem Rahmen 20 sind vorzugsweise für jedes Zwischenmodul 14ag zwei vertikale hydraulische Stützzylinder 26a,b befestigt, so dass mit dem Anheben des Rahmens 20 über die hydraulischen Teleskopmechanismen 23 der Tragbeine 18 für die Höhenverstellung auch die vertikalen Stützzylinder 26a,b mit angehoben werden. Auf diese Weise können mit der Tunnelschalungsvorrichtung 10 Tunnels unterschiedlicher Höhe verschalt und ausbetoniert werden. die vertikalen Stützzylinder brauchen daher nicht einmal hydraulisch und längenverstellbar sein.Two working
Jedes Rahmenteil 16b der Zwischenmodule 14a-g trägt jeweils zwei schräg nach unten weisende Stützzylinder 28a,b als auch zwei sich horizontal erstreckende Stützzylinder 30a,b, die sich bezogen auf die Tunnelmitte symmetrisch auf die einander abgewandten Tunnelseiten hin erstrecken. Die freien Enden der Stützzylinder 26a,b, 28a,b, 30a,b sind jeweils mit Längsträgern 32a-f verbunden, die wiederum kreisbogenförmige Tunnelschalungselemente 33 tragen (
Es erübrigt sich zu sagen, dass vorzugsweise alle Stützzylinder 26a,b, 28a,b, 30a,b mit Lastsensoren 38 versehen sind, welche über Datenleitungen 40 mit der zentralen Steuerungsanordnung 44 eines Steuerungsmoduls 42 der Tunnelschalungsvorrichtung 10 verbindbar sind. Die Steuerungsanordnung wertet die Daten der Lastsensoren 38 aus und steuert die Stützzylinder vorzugsweise auch in Abhängigkeit von den erfassten Daten an, um die Tunnelschalung 37 optimal zu positionieren und Betonpumpen zur Verfüllung des Raumes zwischen Tunnelwand und Tunnelschalung 37 derart zu betätigen, dass zu keinen Lastüberhöhungen auf die Stützzylinder oder die Tunnelschalungselemente 33 kommt. An der Tunnelschalungsvorrichtung 10 sind sechs Längsträger 32a-f durch jeweils sieben hydraulische Stützzylinder 26a,b, 28a,b, 30a,b getragen, die mit den sieben einzelnen Zwischenmodulen 14a-g verbunden sind. Auf diese Weise können die Kräfte der Tunnelschalung 37 effektiv durch die Tunnelschalungsvorrichtung 10abgefangen werden, wobei die Krafteinleitung im Fahrzustand letztendlich über die Tragstrukturen 18 in den Tunnelboden 35 erfolgt. Die beiden Enden jeder Stützstrebe 32a-f sind mit hydraulisch betätigbaren Stempeln 34 versehen, die derart angesteuert werden, dass sie sich an den Tunnelwänden abstützen, womit alle Längsträger 32a-f zwischen diesen und den Tragstrukturen 18 in ihrer Lage fest definiert sind, was zu reproduzierbaren Schalungsergebnissen führt.It is unnecessary to say that preferably all
Das Steuerungsmodul 42 enthält vorzugsweise eine Kabine 46, vorzugsweise mit wenigstens einem Fenster 48, in welcher die Steuerungsanordnung 44 positioniert ist. Auf diese Weise ist sie wirksam gegen den Schmutz und die Feuchtigkeit der Baustelle geschützt. Das Steuerungsmodul 42 kann an beliebiger Stelle an der Tunnelschalungsvorrichtung 10 positioniert sein. Vorzugsweise ist es mit der Tragstruktur 18 oder mit einem Rahmenteil 16a,b eines End- oder Zwischenmoduls 12a,b, 14a-g verbindbar. Die Steuerungsanordnung ist mit der Hydraulik zur Betätigung aller Stützzylinder und mit Betonpumpen zum Verfüllen des Hohlraums zwischen Tunnelwand und Tunnelschalung 37 verbunden, um den Tunnelschalungsvorgang optimal zu steuern.The
Den Endmodulen 16a, 16b sind vorzugsweise Arbeitsplattformen 25a,b zugeordnet, welche die Tragstrukturen beziehungsweise Tragbeine 18 stirnseitig überragen, so dass die Enden der Tunnelschalung 37 und die gesamte Tunnelschalungsvorrichtung gut überblickt werden können.The
Wie die
Auf das mittlere Transportfahrzeug 50e kann neben einem Zwischenmodul 14 noch das Steuerungsmodul 42 transportiert werden, d.h. eine Kabine 46 mit der Steuerungsanordnung 44 der Tunnelschalungsvorrichtung 10, so dass tatsächlich alle wesentlichen Komponenten der Tunnelschalungsanordnung 10 auf den Transportfahrzeugen 50a-i transportiert und vor Ort auf einfache Weise montierbar sind. Es kann wahlweise noch ein zusätzliches Transportfahrzeug für elektrische, hydraulische und pneumatische Infrastrukturelemente, wie Leitungen, Hydraulikzylinder, Stützzylinder und dergleichen, vorgesehen sein. Wenigstens ein Transportfahrzeug kann einen Kran zum Zusammenbau der Module 12, 14 und der Tragstruktur 18 und aller anderen Komponenten aufweisen.In addition to an
Diese Einstellbarkeit ist in
Die vorliegende Erfindung ist nicht auf das Ausführungsbeispiel beschränkt, sondern kann innerhalb des Schutzbereichs der nachfolgenden Ansprüche beliebig variiert werden.The present invention is not limited to the exemplary embodiment, but can be varied as desired within the scope of the following claims.
- 1010
- TunnelschalungsvorrichtungTunnel formwork device
- 12a,b12a,b
- EndmoduleEnd modules
- 14a-g14a-g
- ZwischenmoduleIntermediate modules
- 16a16a
- Rahmenteil der EndmoduleFrame part of the end modules
- 16b16b
- Rahmenteil der ZwischenmoduleFrame part of the intermediate modules
- 1818
- Tragstrukturen - TragbeineSupporting structures - supporting legs
- 1919
- mit Rollen versehene Standfüße der TragbeineSupport legs with rollers
- 2020
- aus den Rahmenteilen der End- und Zwischenmodule gebildeter Rahmen der TunnelschalungsvorrichtungFrame of the tunnel formwork device formed from the frame parts of the end and intermediate modules
- 2121
- horizontaler hydraulischer Teleskopmechanismus oder Adapterstücke zur Breitenanpassung, d.h. zur Anpassung des gegenseitigen Abstandes der Tragbeine in Querrichtunghorizontal hydraulic telescopic mechanism or adapter pieces for width adjustment, i.e. for adjusting the mutual distance of the support legs in the transverse direction
- 22a-d22a-d
- höhenverstellbare Arbeitsplattformen, jeweils zwei an jedem EndmodulHeight-adjustable work platforms, two on each end module
- 2323
- vertikaler hydraulischer Teleskopmechanismus zur Höhenverstellung der Tragstruktur bzw. TragbeineVertical hydraulic telescopic mechanism for height adjustment of the support structure or legs
- 2424
- hydraulische Hebeeinrichtung für die Arbeitsplattformen, insbesondere angeordnet an den Rahmenteilen der EndmoduleHydraulic lifting device for the work platforms, in particular arranged on the frame parts of the end modules
- 26a,b26a,b
- vertikale Stützzylinder, insbesondere hydraulisch oder nicht längenverstellbare Stützstreben, vorzugsweise in einem festen Winkel an dem Rahmen befestigtvertical support cylinders, in particular hydraulic or non-length-adjustable support struts, preferably attached to the frame at a fixed angle
- 28a,b28a,b
- schräg nach unten gerichtete Stützzylinder, insbesondere hydraulischSupport cylinders directed obliquely downwards, especially hydraulic
- 30a,b30a,b
- horizontale Stützzylinder, insbesondere hydraulischhorizontal support cylinders, especially hydraulic
- 32a-f32a-f
- in Längsrichtung der Tunnelschalungsvorrichtung verlaufende Längsträgern zur Abstützung der Tunnelschalungselementelongitudinal beams running in the longitudinal direction of the tunnel formwork device to support the tunnel formwork elements
- 3333
- kreisbogenförmige Tunnelschalungselementecircular arc-shaped tunnel formwork elements
- 3434
- hydraulisch betätigbare Stempel an den Längsträgern zur Abstützung an der Tunnelwand - AbstützstempelHydraulically actuated stamps on the longitudinal beams for support on the tunnel wall - support stamps
- 3535
- TunnelbodenTunnel floor
- 3636
- BodenstützelementFloor support element
- 3737
- TunnelschalungTunnel formwork
- 3838
- LastsensorenLoad sensors
- 4040
- DatenverbindungData Connection
- 4242
- SteuerungsmodulControl module
- 4444
- SteuerungsanordnungControl arrangement
- 4646
- Kabinecabin
- 4848
- FensterWindow
- 50a-i50a-i
- Transportfahrzeuge - Sattelschlepper LKWs mit AufliegerTransport vehicles - semi-trailer trucks with semi-trailers
- 5252
- Arbeitsbereich der Tunnelschalungsvorrichtung im TunnelquerschnittWorking area of the tunnel formwork device in the tunnel cross section
Claims (17)
- Modular tunnel formwork device (10), comprising:- at least two modules (12a,b, 14a-g) which are arranged one behind the other in the longitudinal direction of the tunnel formwork device (10) and can be detachably connected to one another,- wherein the at least two modules (12a,b, 14a-g) each have a frame part (16a,b), and the frame parts (16a,b) of the interconnected modules (12a,b, 14a-g) form a frame (20) of the tunnel formwork device (10),- at least two support structures (18), which can be connected to the frame (20) of the tunnel formwork device (10) and are spaced apart from one another in the longitudinal direction of the tunnel formwork device, for supporting the frame on a tunnel floor (35),characterized in that the frame (20) carries at least two support cylinders (26a,b, 28a,b, 30a,b) which are located in at least two positions spaced apart from one another in the longitudinal direction, which support cylinders can be connected to longitudinal beams (32a-f) running in the longitudinal direction, which longitudinal beams (32a-f) carry tunnel formwork elements (33) of the tunnel formwork device (10).
- Tunnel formwork device (10) according to claim 1, characterized in that the modules (12a,b, 14a-g) comprise two end modules (12a,b), which form the two ends of the tunnel formwork device (10) in the longitudinal direction of the tunnel formwork device (10), and at least one intermediate module (14a-g), which is to be arranged between the end modules (12a,b) and can be connected in a form-fitting and/or force-fitting manner to at least one of the two end modules (12a,b).
- Tunnel formwork device (10) according to claim 1 or 2, characterized in that the support structure (18) is height-adjustable, in particular is formed by hydraulically telescopic support legs.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that the two support cylinders (26a,b, 28a,b, 30a,b) are each supported on the frame part (16a,b) by at least two modules, in particular intermediate modules (14a-g).
- Tunnel formwork device (10) according to claim 4, characterized in that the frame part (16a,b) of at least two modules (14a-g) carries at least six support cylinders (26a,b, 28a,b, 30a,b), two of which project vertically upwards, and four of which are directed horizontally or obliquely upwards or downwards.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that at least one of the at least two support cylinders (26a,b, 28a,b, 30a,b) is pivotably articulated to the frame (20) or frame part (16a,b) and/or in that the longitudinal beams (32a-f) are connected to the support cylinders (26a,b, 28a,b, 30a,b) via a joint, respectively.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that the length of the intermediate and/or end module (12a,b, 14a-g) in the longitudinal direction is between 1 m and 4 m and the width is between 3 m and 10 m.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that the longitudinal beams (32a-f) have hydraulically actuated punches (34) for support on the tunnel wall/tunnel ceiling.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that each support structure (18) is formed by in each case two in particular height-adjustable and/or width-adjustable support legs which can be detachably connected to the frame, preferably to the outermost frame parts (16a,b) in the longitudinal direction.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that at least one working platform (22) is mounted on the frame (20), which platform is supported on the frame (20) in a movable manner, in particular in a height-adjustable and/or laterally adjustable manner via a lifting device (24).
- Tunnel formwork device (10) according to claim 10, characterized in that only the frame parts (16b) of the intermediate modules (14a-g) carry the hydraulic support cylinders (26a,b, 28a,b, 30a,b) and that the frame parts (16a) of the end modules (12a,b) carry the respective at least one working platform (22), which preferably projects beyond the end faces of the support structures (18).
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that each end module and/or intermediate module (14a-g) has integrated connections for air and/or hydraulics and/or electrics.
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that it has load sensors (38) for the forces acting on the support cylinders (26a,b, 28a,b, 30a,b), which are connected (40) to a control arrangement (44) for the support cylinders (26a,b, 28a,b, 30a,b).
- Tunnel formwork device (10) according to one of the preceding claims, characterized in that it has a control module (42) with a control arrangement (44) for the tunnel formwork device (10), in particular for the hydraulic support cylinders, which can preferably be connected to the frame (20).
- Tunnel formwork device (10) according to claim 14, characterized in that the central control arrangement for the electrics and hydraulics of the tunnel formwork device (10) is preferably arranged in a cabin (46) or a control cabinet, which in particular can be connected to the frame (20) of the tunnel formwork device (10).
- Mobile formwork arrangement with a tunnel formwork device (10) according to one of the previous claims and at least three transport vehicles (50a-i) for receiving the modules and support structures, which transport vehicles (50a-i) are formed in particular by an articulated truck or an articulated trailer of a freight train.
- Tunnel concreting device comprising a tunnel formwork device (10) according to one of claims 1 to 15 and at least one concrete pump which is controlled by the control arrangement for controlling the support cylinders (26a,b, 28a,b, 30a,b) of the tunnel concreting device, at least one delivery line of the concrete pump being connected to the intermediate space between the tunnel formwork elements (37) and the tunnel wall, the concrete pumps preferably being controllable in dependence on the signals from load sensors (38) arranged in connection with the support cylinders (26a,b, 28a,b, 30a,b).
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES22150523T ES2970580T3 (en) | 2022-01-07 | 2022-01-07 | Modular tunnel formwork device |
| EP22150523.3A EP4209655B1 (en) | 2022-01-07 | 2022-01-07 | Modular tunnel formwork device |
| FIEP22152345.9T FI4209656T3 (en) | 2022-01-07 | 2022-01-20 | Modular tunnel formwork device |
| EP22152345.9A EP4209656B1 (en) | 2022-01-07 | 2022-01-20 | Modular tunnel formwork device |
| DK22152345.9T DK4209656T3 (en) | 2022-01-07 | 2022-01-20 | MODULAR TUNNEL FORMING DEVICE |
| ES22152345T ES2969746T3 (en) | 2022-01-07 | 2022-01-20 | Modular tunnel formwork device |
| US18/062,218 US12247488B2 (en) | 2022-01-07 | 2022-12-06 | Modular tunnel formwork device |
| US18/062,199 US12152489B2 (en) | 2022-01-07 | 2022-12-06 | Modular tunnel formwork device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22150523.3A EP4209655B1 (en) | 2022-01-07 | 2022-01-07 | Modular tunnel formwork device |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4209655A1 EP4209655A1 (en) | 2023-07-12 |
| EP4209655B1 true EP4209655B1 (en) | 2023-11-01 |
| EP4209655C0 EP4209655C0 (en) | 2023-11-01 |
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ID=79283215
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22150523.3A Active EP4209655B1 (en) | 2022-01-07 | 2022-01-07 | Modular tunnel formwork device |
| EP22152345.9A Active EP4209656B1 (en) | 2022-01-07 | 2022-01-20 | Modular tunnel formwork device |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22152345.9A Active EP4209656B1 (en) | 2022-01-07 | 2022-01-20 | Modular tunnel formwork device |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US12152489B2 (en) |
| EP (2) | EP4209655B1 (en) |
| DK (1) | DK4209656T3 (en) |
| ES (2) | ES2970580T3 (en) |
| FI (1) | FI4209656T3 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4209655B1 (en) * | 2022-01-07 | 2023-11-01 | Kern Tunneltechnik SA | Modular tunnel formwork device |
| CN118143656B (en) * | 2024-05-13 | 2024-07-30 | 山西新能正源智能装备有限公司 | Three folding truss arch frame jig |
| CN119352998B (en) * | 2024-12-25 | 2025-04-11 | 中铁十一局集团有限公司 | Cross beam-free frame structure of two-lining trolley |
Family Cites Families (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1082700A (en) * | 1912-05-07 | 1913-12-30 | Blaw Steel Ct Ing Company | Tunnel-form. |
| JPS4983227A (en) * | 1972-12-18 | 1974-08-10 | ||
| US3885397A (en) * | 1973-11-23 | 1975-05-27 | Taiheiyo Coal Mining Co Ltd | Mining shield-supporter |
| US3896629A (en) * | 1974-07-29 | 1975-07-29 | Milwaukee Boiler Manufacturing | Trailing service vehicle |
| US3970200A (en) * | 1975-01-16 | 1976-07-20 | George Hyman Construction Co. | Gantry |
| SU812929A1 (en) * | 1978-01-06 | 1981-03-15 | Специальное Конструкторско-Технологическоебюро "Главтоннельметростроя" | Movable form |
| BG34701A1 (en) * | 1979-05-17 | 1983-11-15 | Sp Kt Bjuro Glavtonnelmetrostr | Movable shuttering |
| US4450666A (en) * | 1982-08-26 | 1984-05-29 | Clayburn Refractories, Inc. | Econo bricking ring |
| CN105422137B (en) * | 2015-12-14 | 2017-09-22 | 中铁四局集团有限公司 | Tunnel Large Clearance Modular Lining Trolley |
| EP3216979B1 (en) * | 2016-03-07 | 2019-05-08 | Kern Tunneltechnik SA | Shuttering system |
| CN106640131B (en) * | 2016-11-24 | 2019-01-18 | 中国人民解放军63926部队 | A kind of modular variable cross-section tunnel lining trolley |
| IT201700017631A1 (en) * | 2017-02-16 | 2018-08-16 | Emmerre S R L | FORMWORK FOR THE CONSTRUCTION OF CONCRETE MADE DETAILS |
| CN107130978A (en) * | 2017-05-31 | 2017-09-05 | 中铁隧道集团四处有限公司 | Combined type working jumbo for tunnel lining |
| CN107965337B (en) * | 2017-12-21 | 2024-06-21 | 湖南五新隧道智能装备股份有限公司 | A lining construction method and lining trolley used therein |
| KR20190140266A (en) * | 2018-06-11 | 2019-12-19 | 주식회사 서진기계 | The steel formwork for tunnels with workwalk for workers |
| IT201800006588A1 (en) * | 2018-06-22 | 2019-12-22 | FORMWORK FOR THE CONSTRUCTION OF CONCRETE PRODUCTS | |
| CN112780309A (en) * | 2021-02-23 | 2021-05-11 | 四川蓝海智能装备制造有限公司 | Tunnel construction is with encircleing platform truck that spouts |
| EP4209655B1 (en) * | 2022-01-07 | 2023-11-01 | Kern Tunneltechnik SA | Modular tunnel formwork device |
-
2022
- 2022-01-07 EP EP22150523.3A patent/EP4209655B1/en active Active
- 2022-01-07 ES ES22150523T patent/ES2970580T3/en active Active
- 2022-01-20 FI FIEP22152345.9T patent/FI4209656T3/en active
- 2022-01-20 DK DK22152345.9T patent/DK4209656T3/en active
- 2022-01-20 EP EP22152345.9A patent/EP4209656B1/en active Active
- 2022-01-20 ES ES22152345T patent/ES2969746T3/en active Active
- 2022-12-06 US US18/062,199 patent/US12152489B2/en active Active
- 2022-12-06 US US18/062,218 patent/US12247488B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| US12247488B2 (en) | 2025-03-11 |
| EP4209655C0 (en) | 2023-11-01 |
| EP4209655A1 (en) | 2023-07-12 |
| ES2970580T3 (en) | 2024-05-29 |
| FI4209656T3 (en) | 2024-01-11 |
| ES2969746T3 (en) | 2024-05-22 |
| EP4209656B1 (en) | 2023-12-06 |
| EP4209656A1 (en) | 2023-07-12 |
| US12152489B2 (en) | 2024-11-26 |
| DK4209656T3 (en) | 2024-01-15 |
| US20230220773A1 (en) | 2023-07-13 |
| US20230220774A1 (en) | 2023-07-13 |
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