EP3530891B1 - Hydraulic valve for a pivoting engine adjuster of a camshaft - Google Patents
Hydraulic valve for a pivoting engine adjuster of a camshaft Download PDFInfo
- Publication number
- EP3530891B1 EP3530891B1 EP19153487.4A EP19153487A EP3530891B1 EP 3530891 B1 EP3530891 B1 EP 3530891B1 EP 19153487 A EP19153487 A EP 19153487A EP 3530891 B1 EP3530891 B1 EP 3530891B1
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- European Patent Office
- Prior art keywords
- connection
- working
- working connection
- valve
- piston
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/34409—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear by torque-responsive means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
- F01L2001/34433—Location oil control valves
Definitions
- the invention relates to a hydraulic valve, in particular for a swivel motor adjuster of a camshaft of an internal combustion engine of a motor vehicle.
- the invention also relates to a valve for a swivel motor adjuster of a camshaft and a method for operating a valve for a swivel motor adjuster of a camshaft.
- a switching position can first be proportionally controlled, in which the pressure peaks of the working connection to be relieved are blocked with respect to the working connection to be loaded.
- a further switching position for using the camshaft alternation torques can be controlled in each connection.
- the DE 10 2008 055 175 A1 discloses a hydraulic valve for a swivel motor adjuster, which has check valves arranged in the piston in the form of ball seat valves for utilizing camshaft alternating torques.
- a central valve for a swivel motor adjuster can be found, the piston of which has one or more check valves on its outside for utilizing camshaft alternating torques.
- One object of the invention is to create a valve for a swivel motor adjuster which, in a simple and compact design, enables better system behavior of a swivel motor adjuster, and to provide an efficient concept of a valve and a method for operating a valve of a camshaft adjuster that has improved cold behavior , ie enables an improved function in the lower temperature range.
- a valve for a swivel motor adjuster of a camshaft is proposed, with a bushing with a piston arranged displaceably in a bore along a longitudinal direction between a first end position and a second end position, a supply connection for supplying a hydraulic fluid, at least one first working connection and a second working connection, and at least one tank drain port for discharging the hydraulic fluid, the first working port and the second working port being designed to be fluidly connectable to one another by suitable positioning of the piston, and the piston having outer annular webs arranged at its axially outer ends in order to surround the tank drain port in the first and the second to completely close the second end position, wherein in the first end position the connection between the first working connection and the tank drain connection and in the second end position the connection between d The second working connection and the tank drain connection are throttled without a control edge.
- the throttling of the respective connection between the working connection can be switched or controlled.
- the technical advantage can be achieved that on the one hand the so-called fast phaser function and also an improved function in the lower temperature range can be ensured in a valve.
- hydraulic communication paths are provided from one chamber via a valve into an opposite chamber.
- the connecting paths can be used for alternating flow, whereby hydraulic fluid flows out of the first chamber as well as flows into the second chamber of the vane adjuster. Accordingly, the fluid can also flow out of the second chamber and flow into the first chamber.
- the fast phaser function provides a bypass, which enables the fluid to be quickly diverted directly from the first chamber into the second chamber or vice versa.
- Check valves can also be used to ensure that the bypass function is only possible above a certain threshold value.
- the improved function in the lower temperature range results from the arrangement according to the invention of the outer ring webs, which in the end positions of the piston completely close the respectively assigned tank outflow, but throttled the opposite tank outflow without control edges.
- the control edge-free throttling of the opposite tank outlet has the advantage, for example, that the oil exchange works well even with viscous cold oil.
- the valve according to the invention results in a slightly reduced adjustment speed in the lower speed range compared to a pure fast phaser valve.
- the socket has two groove-shaped recesses in the region of the bore, which are each assigned to the outer ring webs.
- the fluid flow can be switched or controlled through an annular gap which can be formed between an outer annular web and an associated groove-shaped recess.
- the groove-shaped recesses are made wider than the wall thickness of the outer ring webs.
- the piston has two inner ring webs between the outer ring webs, which are each assigned to the first working connection and the second working connection.
- the inner ring webs are arranged spaced inwardly from the outer ring webs in the longitudinal direction of the piston. They are made wider in relation to the outer ring webs, since they have to completely close the working connections, depending on their position.
- Arranged directly on the inner ring webs are check valves which determine the threshold value for releasing the bypass.
- a distance between an outer diameter of the respective outer ring web and a groove base of the respective groove-shaped recess is smaller than a distance between the groove side surfaces of the groove-shaped recess and the end faces of the ring land.
- a ratio A2 to A1 greater than 1.4 to 1 is preferably provided. This can significantly increase process reliability in production.
- the piston can be moved into a first position, the tank outflow connection of both working connections being designed to be closed by the outer annular webs.
- the second working port is designed to be fluidly connectable to the supply port and the first working port to the second working port.
- This first position is part of the classic control range of a fast phaser valve.
- the tank drain connections are closed. So that the working connection can be connected to the second working connection (fast phaser function), only a certain threshold value has to be exceeded so that the associated check valve is opened and a fluid flow takes place directly from the first working connection to the second working connection.
- the piston In order to suppress any fluid flow and to enable a stable operating state of an internal combustion engine at constant speed, the piston can be moved into a second position, the tank drain connection of both working connections being closed by the outer ring webs and the first working connection and the second working connection each being closed by the inner one Ring webs are formed closed.
- the piston can be moved into a third position, the tank outflow connection of both working connections being designed to be closed by the outer annular webs.
- the first working port is designed to be fluidly connectable to the supply port and the first working port to the second working port.
- the first working port and the second working port are each assigned a check valve and the first working port and the second working port can be alternately connected to one another and / or to the supply port and / or the tank drain port by moving the piston via at least one of the check valves.
- the check valve (s) can be arranged, for example, on an outside of the piston.
- the object is achieved with a method for operating a valve according to one of the preceding embodiments.
- the tank drain connection of the second working connection is completely closed by an outer ring web.
- the tank outflow connection of the first working connection is throttled through an annular gap between an outer annular web and a groove-shaped recess without control edges, and the first working connection is fluidly connected to the second working connection.
- the second working connection is fluidly connected to the supply connection.
- the method provides a fast phaser function via a bypass, which enables the fluid to be quickly diverted directly from the first chamber to the second chamber or vice versa.
- An improved function in the lower temperature range results from the operation of the valve according to the invention with the outer ring webs, which in the end positions of the piston completely close the respectively assigned tank drain connection, but throttled the opposite tank drain connection free of control edges.
- the control edge-free throttling of the opposite tank drain connection has the advantage, for example, that the oil exchange works well even with viscous cold oil.
- the method according to the invention results in a slightly reduced adjustment speed in the lower speed range compared to operating a pure fast phaser valve.
- a preferred embodiment relates to the method for operating the valve, the tank outflow connection of both working connections being completely closed by the outer annular webs in a first position. Furthermore, the first working connection fluidly connected to the second working connection, and the second working connection is fluidically connected to the supply connection.
- the tank outflow connection of both working connections in a second position, is completely closed by the outer annular webs, and the first working connection and the second working connection are each fluidly closed by the inner annular webs.
- the tank outflow connection of both working connections is completely closed by the outer ring webs, the first working connection is fluidly connected to the second working connection, and the first working connection A is fluidically connected to the supply connection P.
- the tank drain port of the first working port is completely closed by an outer annular web in the second end position and the tank drain port of the second working port is throttled free of control edges by an annular gap between an outer annular web and a groove-shaped recess.
- the piston is moved continuously between the first end position and a second end position.
- Each valve can be designed as a hydraulic valve and each hydraulic valve can be designed as a valve.
- Figure 1 shows a hydraulic valve 1 for adjusting a swivel motor adjuster, not shown, according to an exemplary embodiment of the invention in a first switching position 10, shown in a longitudinal section.
- the hydraulic valve 1 comprises a bushing 2 with a piston 4 arranged displaceably in a bore 3 along a longitudinal direction L.
- the piston 4 is supported by a helical compression spring 5 on the bushing 2 or on a washer 6 arranged by a ring 7 in the bushing 2 .
- the socket 2 has a supply connection P for supplying a hydraulic fluid and a first working connection A and a second working connection B, which are each provided as a radial recess or a plurality of radial recesses in the socket in the sequence A - P - B.
- the supply connection P is protected from contamination by a sieve 8 arranged on the outside of the socket 2.
- a band check valve 9 is arranged on the inside of the socket in the area of the supply termination in order to prevent a backflow of hydraulic fluid in the direction of the pump.
- the hydraulic valve 1 comprises a first and a second tank outflow connection T1, T2 for discharging the hydraulic fluid, which are each formed axially.
- the tank outflow connections T1 and T2 can alternatively be connected to one another, for example, via a central bore in the piston 4, so that the entire tank outflow connection can take place via a single tank outflow connection T.
- the described Tank outflow connections T1 and T2 are understood in this case as a tank outflow assigned to the respective working connection A or B, both being led out of the valve by means of the single tank outflow connection T.
- the first working port A and the second working port B are each assigned a check valve 15, 16, the first working port A and the second working port B by moving the piston 4 via at least one of the check valves 15, 16 alternately with one another and / or with the supply port P and / or can be connected to one of the tank outflow connections T1, T2.
- the hydraulic valve 1 has five switching positions 10-14, wherein in a first, in Figure 1 switching position 10 of the piston 4, the second working connection B via the bore 3 and an annular space 17 formed therein around the piston 4 with the supply connection P and the first working connection A via the bore 3 and a fluid path between a first piston attachment 18, which will be explained in more detail below and the inside of the socket is connected to the first tank drain port T1.
- an outer annular web 27 completely closes the second tank outflow connection T2.
- the first switching position can also be understood as the first end position of the piston 4.
- a fluid path can also be opened from the first working port A to the second working port B via the check valve 15 assigned to the first working port A, and the hydraulic fluid becomes in a fast-phaser characteristic second working connection B passed through.
- a second switching position 11 of the piston 4 the second working connection B is connected to the supply connection P and a connection between the first working connection A and the first tank outflow connection T1 is interrupted by the piston attachment 18, in particular by the outer annular web 25, whereby In this position, too, the fluid path from the first working connection A to the second working connection B can be opened via the check valve 15 assigned to the first working connection A.
- the tank outflow connection T2 is also closed by the annular web 27, which is arranged on the piston attachment 19.
- the hydraulic valve 1 has a pure fast phaser characteristic.
- This second switching position can also be understood as the first position of the piston 4 within the control range of the fast phaser characteristic.
- a third switching position 12 of the piston 4 the latter is positioned in a central position in which a connection between the working connections A, B and the supply connection P and the tank outflow connections T1, T2 is completely interrupted.
- This third switching position can also be understood as the second position of the piston 4 within the control range of the fast phaser characteristic.
- a fourth switching position 13 of the piston 4 the first working connection A is connected to the supply connection P and a connection between the second working connection B and the second tank outflow connection T2 is interrupted by a second piston attachment 19, in particular by the outer annular web 27.
- a fluid path from the second working connection B to the first working connection A can be opened via the check valve 16 assigned to the second working connection B by a pressure exceeding a threshold value.
- the tank outflow connection T1 is also closed by the annular web 25, which is arranged on the piston attachment 18.
- This third switching position can also be understood as the third position of the piston 4 within the control range of the fast phaser characteristic.
- a fifth switching position of the piston 4 the latter is in a second end position.
- the first working connection A is via the bore 3 and an annular space 17 formed therein around the piston 4 with the supply connection P and the second working connection B is via the bore 3 and a fluid path between the second piston attachment 19 and the inside of the bushing, which will be explained in more detail below connected to the second tank drain port T2.
- an outer ring web 25 closes the second tank outflow connection T1 complete.
- the fifth switching position can also be understood as the second end position of the piston 4.
- a fluid path can also be opened from the second working connection B to the first working connection A via the check valve 16 assigned to the second working connection B.
- first working port A and the second working port B are each assigned a check valve 15, 16 on the outside of the piston 4. These are each arranged on the piston attachments 18, 19, which surrounds the piston 4 and is rigidly connected to the piston 4, for example by pressing or welding. This enables a construction of the hydraulic valve that is as compact as possible, and the piston assembly 20 that is produced in this way can be designed simply and inexpensively.
- Axial projections 46, 47 of the check valves 15, 16 allow secure axial displacement on the piston 4.
- the piston attachments 18, 19 each have two inner ring webs 24, 25 and two outer ring webs 26, 27, which each have two control edges 28, 29, 30, 31, 32, 33, 34, 35 that interact with recesses in the bushing 2.
- control edges 28 to 35 the volume flow of the hydraulic fluid can be controlled in an improved manner in such a way that a significant increase in the adjustment speed, in particular in the upper speed range, as well as a better force behavior is achieved becomes.
- the control edges 28 to 35 of the inner and outer annular webs 24 to 27 interact with the working connections A, B as radial recesses 38, 39 in the socket 2 and two groove-shaped recesses 36, 37 in the area of the bore 3, the groove-shaped recesses 36 , 37 are arranged in the axial direction between the working port A or B and the associated tank drain port T1 or T2.
- the groove-shaped recesses 36, 37 in conjunction with the control edges 28 to 30 and 33 to 35, allow the tank drain connections T1, T2 to be opened and closed depending on the position 19 and the inside of the socket, a fluid path is opened between the first and the second working connection A or with the first and the second tank outflow connection T1 and T2, respectively.
- FIG. 1 The first switching position 10 shown, the outer annular web 25 of the first piston attachment 18 in the area of the groove-shaped recess 36 and a fluid flow between the annular web 25 and the inside of the socket in the direction of the tank drain connection T1 is possible.
- Figure 8 As can be seen, which shows an enlarged section of the hydraulic valve 1 in the first switching position 10 or the first end position, in this first end position a distance A1 between an outer diameter 50 of the annular web 25 and a groove base 51 of the groove-shaped recess 36 is smaller than a Distance A2 between groove side surfaces 52, 53 of groove-shaped recess 36 and end faces 54, 55 of annular web 25.
- a relatively high tank throttling is created by the described design of the piston 4 and the bushing 2 outside the end positions 10, 14. In the end positions, however, the respective pressure chambers can be quickly emptied.
- the specified ratio between A2 and A1 thus enables a lower throttling of the fluid flow in the direction T1 in the first end position shown, this lower throttling being able to be used to more quickly empty the pressure chamber of the swivel motor adjuster assigned to the working connection A.
- the outer ring web 27 of the second piston attachment 19, on the other hand, is located outside the groove-shaped recess 37, so that no fluid flow in the direction of the tank outflow connection T2 is possible through the closed control edges 34, 35.
- both outer annular webs 25 and 27 are located outside the groove-shaped recesses 36 and 37, so that through the closed control edges 34, 35, 28, 29 no fluid flow in the direction of the tank outflow connections T1 or .T2 is possible.
- Figure 7 shows the volume flow / travel characteristic curve of hydraulic valve 1.
- the volume flow / travel characteristic curve shows the resulting volume flow, depending on the position (five switching positions 10 to 14) of piston 4.
- Lines 40 and 40 ' show the volume flow from A to B and lines 41 and 41' show the volume flow from P to B during the first and second switching positions 10 and 11.
- the middle position 12 is reached, in which a connection between the working connections A, B and the supply connection P is reached as well as the tank drain connections T1, T2 is completely interrupted.
- Lines 42 and 42 ' show the volume flow from P to A and lines 43 and 43' show the volume flow from B to A during the fourth and fifth switching positions 13 and 14.
- connection A to T1 is only open in the first switching position 10.
- connection B to T2 is, as shown by the lines 45 and 45 ', only open in the fifth switching position 14.
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Description
Die Erfindung betrifft ein Hydraulikventil, insbesondere für einen Schwenkmotorversteller einer Nockenwelle einer Brennkraftmaschine eines Kraftfahrzeugs. Des Weiteren betrifft die Erfindung ein Ventil für einen Schwenkmotorversteller einer Nockenwelle sowie ein Verfahren zum Betreiben eines Ventils für einen Schwenkmotorversteller einer Nockenwelle.The invention relates to a hydraulic valve, in particular for a swivel motor adjuster of a camshaft of an internal combustion engine of a motor vehicle. The invention also relates to a valve for a swivel motor adjuster of a camshaft and a method for operating a valve for a swivel motor adjuster of a camshaft.
Bei dem aus der
Ausgehend von einer Mittelstellung des Zentralventils ist zunächst eine Schaltstellung proportional ansteuerbar, in welcher die Druckspitzen des zu entlastenden Arbeitsanschlusses gegenüber dem zu belastenden Arbeitsanschluss gesperrt sind. In jedem Anschluss ist eine weitere Schaltstellung zur Nutzung der Nockenwellenwechselmomente ansteuerbar.Starting from a middle position of the central valve, a switching position can first be proportionally controlled, in which the pressure peaks of the working connection to be relieved are blocked with respect to the working connection to be loaded. A further switching position for using the camshaft alternation torques can be controlled in each connection.
Die
Aus der
Aus der
Ferner ist aus der
Eine Aufgabe der Erfindung ist es, ein Ventil für einen Schwenkmotorversteller zu schaffen, das in einer einfachen und kompakten Bauweise ein besseres Systemverhalten eines Schwenkmotorverstellers ermöglicht, sowie ein effizientes Konzept eines Ventils und eines Verfahrens zum Betreiben eines Ventils eines Nockenwellenverstellers bereitzustellen, das ein verbessertes Kaltverhalten, d.h. eine verbesserte Funktion im unteren Temperaturbereich ermöglicht.One object of the invention is to create a valve for a swivel motor adjuster which, in a simple and compact design, enables better system behavior of a swivel motor adjuster, and to provide an efficient concept of a valve and a method for operating a valve of a camshaft adjuster that has improved cold behavior , ie enables an improved function in the lower temperature range.
Die vorgenannten Aufgaben werden gemäß den unabhängigen Ansprüchen gelöst.The aforementioned objects are achieved in accordance with the independent claims.
Günstige Ausgestaltungen und Vorteile der Erfindung ergeben sich aus den weiteren Ansprüchen, der Beschreibung und der Zeichnung.Favorable configurations and advantages of the invention emerge from the further claims, the description and the drawing.
Es wird ein Ventil für einen Schwenkmotorversteller einer Nockenwelle vorgeschlagen, mit einer Buchse mit einem in einer Bohrung entlang einer Längsrichtung zwischen einer ersten Endposition und einer zweiten Endposition verschiebbar angeordneten Kolben, einem Versorgungsanschluss zum Zuführen eines Hydraulikfluids, wenigstens einem ersten Arbeitsanschluss und einem zweiten Arbeitsanschluss, sowie wenigstens einem Tankabflussanschluss zum Ableiten des Hydraulikfluids, wobei der erste Arbeitsanschluss und der zweite Arbeitsanschluss durch geeignetes Positionieren des Kolbens miteinander fluidmäßig verbindbar ausgebildet sind und der Kolben jeweils an seinen axial außenliegenden Enden angeordnete äußere Ringstege aufweist, um den Tankabflussanschluss in der ersten bzw. der zweiten Endposition vollständig zu verschließen, wobei in der ersten Endposition die Verbindung zwischen dem ersten Arbeitsanschluss und dem Tankabflussanschluss und in der zweiten Endposition die Verbindung zwischen dem zweiten Arbeitsanschluss und dem Tankabflussanschluss steuerkantenfrei gedrosselt ist. Die Drosselung der jeweiligen Verbindung zwischen Arbeitsanschluss ist schalt- bzw. steuerbar.A valve for a swivel motor adjuster of a camshaft is proposed, with a bushing with a piston arranged displaceably in a bore along a longitudinal direction between a first end position and a second end position, a supply connection for supplying a hydraulic fluid, at least one first working connection and a second working connection, and at least one tank drain port for discharging the hydraulic fluid, the first working port and the second working port being designed to be fluidly connectable to one another by suitable positioning of the piston, and the piston having outer annular webs arranged at its axially outer ends in order to surround the tank drain port in the first and the second to completely close the second end position, wherein in the first end position the connection between the first working connection and the tank drain connection and in the second end position the connection between d The second working connection and the tank drain connection are throttled without a control edge. The throttling of the respective connection between the working connection can be switched or controlled.
Dadurch kann beispielsweise der technische Vorteil erreicht werden, dass einerseits die sogenannte Fast-Phaser-Funktion als auch eine verbesserte Funktion im unteren Temperaturbereich in einem Ventil sichergestellt werden kann. Wie beispielhaft ausgeführt, sind in einem Nockenwellenversteller des Flügelzellentyps hydraulische Verbindungswege von einer Kammer über ein Ventil in eine entgegengesetzte Kammer vorgesehen. In Abhängigkeit des Steuerverhaltens des Ventils können die Verbindungswege zum wechselseitigen Durchströmen eingesetzt werden, wodurch Hydraulikfluid sowohl aus der ersten Kammer ausgeströmt als auch in die zweite Kammer des Flügelzellenverstellers eingeströmt wird. Entsprechend ist das Fluid auch aus der zweiten Kammer ausströmbar und in die erste Kammer einströmbar. Um das Systemverhalten des Nockenwellenverstellers zu beschleunigen, sieht die Fast-Phaser-Funktion einen Bypass vor, welcher ein schnelles Umleiten des Fluids direkt von der ersten Kammer in die zweite Kammer oder anders herum ermöglicht. Mittels Rückschlagventilen kann zusätzlich realisiert werden, dass die Bypass-Funktion erst ab einem bestimmten Schwellenwert möglich wird. Die verbesserte Funktion im unteren Temperaturbereich resultiert aus der erfindungsgemäßen Anordnung der äußeren Ringstege, welche in den Endpositionen des Kolbens den jeweils zugeordneten Tankabfluss vollständig verschließen, dafür jedoch den gegenüberliegenden Tankabfluss steuerkantenfrei gedrosselt. Das steuerkantenfreie Drosseln des gegenüberliegenden Tankabflusses bringt beispielsweise den Vorteil mit sich, dass der Ölaustausch auch bei zähflüssigem kaltem Öl gut funktioniert. Insgesamt ergibt sich bei dem erfindungsgemäßen Ventil eine leicht reduzierte Verstellgeschwindigkeit im unteren Drehzahlbereich im Vergleich zu einem reinen Fast-Phaser-Ventil. Zusätzlich ergeben sich eine deutliche Steigerung der Verstellgeschwindigkeit im oberen Drehzahlbereich, sowie die bereits ausgeführte verbesserte Funktion im unteren Temperaturbereich.In this way, for example, the technical advantage can be achieved that on the one hand the so-called fast phaser function and also an improved function in the lower temperature range can be ensured in a valve. As stated by way of example, in a camshaft adjuster of the vane cell type, hydraulic communication paths are provided from one chamber via a valve into an opposite chamber. Depending on the control behavior of the valve, the connecting paths can be used for alternating flow, whereby hydraulic fluid flows out of the first chamber as well as flows into the second chamber of the vane adjuster. Accordingly, the fluid can also flow out of the second chamber and flow into the first chamber. In order to accelerate the system behavior of the camshaft adjuster, the fast phaser function provides a bypass, which enables the fluid to be quickly diverted directly from the first chamber into the second chamber or vice versa. Check valves can also be used to ensure that the bypass function is only possible above a certain threshold value. The improved function in the lower temperature range results from the arrangement according to the invention of the outer ring webs, which in the end positions of the piston completely close the respectively assigned tank outflow, but throttled the opposite tank outflow without control edges. The control edge-free throttling of the opposite tank outlet has the advantage, for example, that the oil exchange works well even with viscous cold oil. Overall, the valve according to the invention results in a slightly reduced adjustment speed in the lower speed range compared to a pure fast phaser valve. In addition, there is a significant increase in the adjustment speed in the upper speed range, as well as the improved function already carried out in the lower temperature range.
Durch die schalt- bzw. steuerbare Drosselung der jeweiligen Verbindung zwischen dem Arbeitsanschluss und dem Tankabflussanschluss kann insbesondere die hydraulische Einspannung des Schwenkmotorverstellers in der Mittenstellung und die Regelgüte des Hydraulikventils sichergestellt werden. Beispielsweise kann der Tankabfluss in den Endstellungen weniger gedrosselt werden als in den restlichen Stellungen. Die jeweilige Druckkammer kann damit in der Endstellung schneller entleert werden.The switchable or controllable throttling of the respective connection between the working connection and the tank drain connection can in particular ensure the hydraulic clamping of the swivel motor adjuster in the middle position and the control quality of the hydraulic valve. For example, the tank outflow can be throttled less in the end positions than in the remaining positions. The respective pressure chamber can thus be emptied more quickly in the end position.
Um das Verschließen und das Freigeben der Tankabflussanschlüsse präzise zu steuern, weist die Buchse im Bereich der Bohrung zwei nutenförmige Ausnehmungen auf, welche jeweils den äußeren Ringstegen zugeordnet sind. Durch einen Ringspalt, welcher zwischen einem äußeren Ringsteg und einer zugeordneten nutenförmigen Ausnehmung ausbildbar ist, kann der Fluidstrom geschaltet bzw. gesteuert werden. Beispielsweise sind die nutenförmigen Ausnehmungen breiter ausgeführt als die Wandstärke der äußeren Ringstege. Dadurch kann die Durchflussmenge des Fluids exakt gesteuert werden, solange sich ein äußerer Ringsteg im Bereich der nutenförmigen Ausnehmung befindet. Sobald ein äußerer Ringsteg vor oder hinter der nutenförmigen Ausnehmung positioniert ist, ist der jeweilige Tankabfluss verschlossen.In order to precisely control the closing and opening of the tank outflow connections, the socket has two groove-shaped recesses in the region of the bore, which are each assigned to the outer ring webs. The fluid flow can be switched or controlled through an annular gap which can be formed between an outer annular web and an associated groove-shaped recess. For example, the groove-shaped recesses are made wider than the wall thickness of the outer ring webs. As a result, the flow rate of the fluid can be precisely controlled as long as there is an outer ring web in the area of the groove-shaped recess. As soon as an outer ring web is positioned in front of or behind the groove-shaped recess, the respective tank drain is closed.
Nach einer bevorzugten Ausführungsform, sind die nutenförmigen Ausnehmungen in Längsrichtung jeweils zwischen dem Arbeitsanschluss und dem Tankabflussanschluss angeordnet. Dadurch wird beispielsweise eine besonders kompakte Bauform des Ventils realisiert.According to a preferred embodiment, the groove-shaped recesses are each arranged in the longitudinal direction between the working connection and the tank drain connection. In this way, for example, a particularly compact design of the valve is realized.
Um zusätzlich die gewünschte Fast-Phaser-Funktion des Ventils sicherzustellen, weist der Kolben zwischen den äußeren Ringstegen zwei innere Ringstege auf, welche jeweils dem ersten Arbeitsanschluss und dem zweiten Arbeitsanschluss zugeordnet sind. Die inneren Ringstege sind von den äußeren Ringstegen in Längsrichtung des Kolbens nach innen beabstandet angeordnet. Sie sind im Verhältnis zu den äußeren Ringstegen breiter ausgebildet, da sie positionsabhängig die Arbeitsanschlüsse vollständig verschließen müssen. Unmittelbar an den inneren Ringstegen angeordnet, befinden sich Rückschlagventile, welche den Schwellwert zur Freigabe des Bypasses bestimmen.In order to additionally ensure the desired fast phaser function of the valve, the piston has two inner ring webs between the outer ring webs, which are each assigned to the first working connection and the second working connection. The inner ring webs are arranged spaced inwardly from the outer ring webs in the longitudinal direction of the piston. They are made wider in relation to the outer ring webs, since they have to completely close the working connections, depending on their position. Arranged directly on the inner ring webs are check valves which determine the threshold value for releasing the bypass.
Gemäß einer vorteilhaften Ausführungsform ist in der ersten Endposition bzw. der zweiten Endposition ein Abstand zwischen einem Außendurchmesser des jeweiligen äußeren Ringsteges und einem Nutgrund der jeweiligen nutenförmigen Ausnehmung kleiner ausgebildet als ein Abstand zwischen Nutseitenflächen der nutenförmigen Ausnehmung und Stirnseiten des Ringsteges. Hierdurch kann eine steuerkantenfreie Drosselung des Tankabflussanschlusses ermöglicht werden, derart, dass in den Endpositionen die jeweils mit dem Tankabflussanschluss verbundene Druckkammer des Schwenkmotorverstellers schneller entleert werden kann.
Steuerkantenfrei bedeutet, dass die Drosselung des Tankabflusses nahezu allein durch eine Ringfläche zwischen dem Ringsteg und der nutförmigen Ausnehmung erreicht wird. Die Drosselung wird demnach durch den beschriebenen Ringspalt hergestellt, nicht durch die an Buchse und Ringstegen ausgebildeten Steuerkanten.According to an advantageous embodiment, in the first end position or the second end position, a distance between an outer diameter of the respective outer ring web and a groove base of the respective groove-shaped recess is smaller than a distance between the groove side surfaces of the groove-shaped recess and the end faces of the ring land. As a result, a control edge-free throttling of the tank outflow connection can be made possible such that the pressure chamber of the swivel motor adjuster connected to the tank outflow connection can be emptied more quickly in the end positions.
Control edge-free means that the throttling of the tank outflow is achieved almost solely by an annular surface between the annular web and the groove-shaped recess. The throttling is accordingly produced by the annular gap described, not by the control edges formed on the bushing and annular webs.
Um in den Endpositionen einen besonders stabilen bzw. konstanten Volumenstrom in Richtung Tankabflussanschluss zu erzielen, ist vorzugsweise ein Verhältnis A2 zu A1 größer als 1,4 zu 1 vorgesehen. Damit kann die Prozesssicherheit in der Fertigung wesentlich erhöht werden.In order to achieve a particularly stable or constant volume flow in the direction of the tank drain connection in the end positions, a ratio A2 to A1 greater than 1.4 to 1 is preferably provided. This can significantly increase process reliability in production.
Gemäß einer bevorzugten Ausführungsform, ist der Kolben in eine erste Position überführbar, wobei der Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege verschlossen ausgebildet ist. Der zweite Arbeitsanschluss ist mit dem Versorgungsanschluss und der erste Arbeitsanschluss ist mit dem zweiten Arbeitsanschluss fluidmäßig verbindbar ausgebildet. Diese erste Position ist Teil des klassischen Regelbereichs eines Fast-Phaser-Ventils. Die Tankabflussanschlüsse sind verschlossen. Damit der Arbeitsanschluss mit dem zweiten Arbeitsanschluss verbunden werden kann (Fast-Phaser-Funktion), muss lediglich ein bestimmter Schwellwert überschritten werden, damit das zugeordnete Rückschlagventil geöffnet wird und ein Fluidstrom direkt von dem ersten Arbeitsanschluss zu dem zweiten Arbeitsanschluss erfolgt.According to a preferred embodiment, the piston can be moved into a first position, the tank outflow connection of both working connections being designed to be closed by the outer annular webs. The second working port is designed to be fluidly connectable to the supply port and the first working port to the second working port. This first position is part of the classic control range of a fast phaser valve. The tank drain connections are closed. So that the working connection can be connected to the second working connection (fast phaser function), only a certain threshold value has to be exceeded so that the associated check valve is opened and a fluid flow takes place directly from the first working connection to the second working connection.
Um jeden Fluidstrom zu unterdrücken und einen stabilen Betriebszustand eines Verbrennungsmotors bei konstanter Drehzahl zu ermöglichen, ist der Kolben in eine zweite Position überführbar, wobei der Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege verschlossen ausgebildet ist und der erste Arbeitsanschluss sowie der zweite Arbeitsanschluss jeweils durch die inneren Ringstege verschlossen ausgebildet sind.In order to suppress any fluid flow and to enable a stable operating state of an internal combustion engine at constant speed, the piston can be moved into a second position, the tank drain connection of both working connections being closed by the outer ring webs and the first working connection and the second working connection each being closed by the inner one Ring webs are formed closed.
Gemäß einer zusätzlichen Ausführungsform, ist der Kolben in eine dritte Position überführbar, wobei der Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege verschlossen ausgebildet ist. Der erste Arbeitsanschluss ist mit dem Versorgungsanschluss und der erste Arbeitsanschluss ist mit dem zweiten Arbeitsanschluss fluidmäßig verbindbar ausgebildet.According to an additional embodiment, the piston can be moved into a third position, the tank outflow connection of both working connections being designed to be closed by the outer annular webs. The first working port is designed to be fluidly connectable to the supply port and the first working port to the second working port.
Gemäß einer vorteilhaften Ausführungsform ist dem ersten Arbeitsanschluss und dem zweiten Arbeitsanschluss jeweils ein Rückschlagventil zugeordnet und der erste Arbeitsanschluss und der zweite Arbeitsanschluss sind durch ein Verschieben des Kolbens über wenigstens eines der Rückschlagventile wechselweise miteinander und/oder mit dem Versorgungsanschluss und/oder dem Tankabflussanschluss verbindbar. Das bzw. die Rückschlagventile können beispielsweise auf einer Außenseite des Kolbens angeordnet sein.According to an advantageous embodiment, the first working port and the second working port are each assigned a check valve and the first working port and the second working port can be alternately connected to one another and / or to the supply port and / or the tank drain port by moving the piston via at least one of the check valves. The check valve (s) can be arranged, for example, on an outside of the piston.
Gemäß einem weiteren Aspekt wird die Aufgabe mit einem Verfahren zum Betreiben eines Ventils gemäß einem der vorausgehenden Ausführungsformen gelöst. Hierbei wird in der ersten Endposition der Tankabflussanschluss des zweiten Arbeitsanschlusses durch einen äußeren Ringsteg vollständig verschlossen. Der Tankabflussanschluss des ersten Arbeitsanschlusses wird durch einen Ringspalt zwischen einem äußeren Ringsteg und einer nutenförmige Ausnehmungen steuerkantenfrei gedrosselt, und der erste Arbeitsanschluss wird mit dem zweiten Arbeitsanschluss fluidmäßig verbunden. Zusätzlich wird der zweite Arbeitsanschluss mit dem Versorgungsanschluss fluidmäßig verbunden. Die sich aus dem Verfahren zum Betreiben eines Ventils ergebenden Vorteile, sind mit den Vorteilen aus dem Ventil oder aus dem Hydraulikventil vergleichbar. Sie betreffen einerseits eine Verbesserung der sogenannten Fast-Phaser-Funktion als auch eine verbesserte Funktion im unteren Temperaturbereich innerhalb des Ventils. Um das Systemverhalten des Nockenwellenverstellers zu beschleunigen sieht das Verfahren eine Fast-Phaser-Funktion über einen Bypass vor, welcher ein schnelles Umleiten des Fluids direkt von der ersten Kammer in die zweite Kammer oder anders herum ermöglicht. Eine verbesserte Funktion im unteren Temperaturbereich resultiert aus dem erfindungsgemäßen Betreiben des Ventil mit den äußeren Ringstegen, welche in den Endpositionen des Kolbens den jeweils zugeordneten Tankabflussanschluss vollständig verschließen, dafür jedoch den gegenüberliegenden Tankabflussanschluss steuerkantenfrei gedrosselt. Das steuerkantenfreie Drosseln des gegenüberliegenden Tankabflussanschlusses bringt beispielsweise den Vorteil mit sich, dass der Ölaustausch auch bei zähflüssigem kaltem Öl gut funktioniert. Insgesamt ergibt sich bei dem erfindungsgemäßen Verfahren im Vergleich zum Betreiben eines reinen Fast-Phaser-Ventils eine leicht reduzierte Verstellgeschwindigkeit im unteren Drehzahlbereich. Zusätzlich ergeben sich eine deutliche Steigerung der Verstellgeschwindigkeit im oberen Drehzahlbereich, sowie die bereits ausgeführte verbesserte Funktion im unteren Temperaturbereich.According to a further aspect, the object is achieved with a method for operating a valve according to one of the preceding embodiments. Here, in the first end position, the tank drain connection of the second working connection is completely closed by an outer ring web. The tank outflow connection of the first working connection is throttled through an annular gap between an outer annular web and a groove-shaped recess without control edges, and the first working connection is fluidly connected to the second working connection. In addition, the second working connection is fluidly connected to the supply connection. The advantages resulting from the method for operating a valve are comparable with the advantages from the valve or from the hydraulic valve. On the one hand, they concern an improvement in the so-called fast phaser function and an improved function in the lower temperature range within the valve. In order to accelerate the system behavior of the camshaft adjuster, the method provides a fast phaser function via a bypass, which enables the fluid to be quickly diverted directly from the first chamber to the second chamber or vice versa. An improved function in the lower temperature range results from the operation of the valve according to the invention with the outer ring webs, which in the end positions of the piston completely close the respectively assigned tank drain connection, but throttled the opposite tank drain connection free of control edges. The control edge-free throttling of the opposite tank drain connection has the advantage, for example, that the oil exchange works well even with viscous cold oil. Overall, the method according to the invention results in a slightly reduced adjustment speed in the lower speed range compared to operating a pure fast phaser valve. In addition, there is a significant increase in the adjustment speed in the upper speed range, as well as the improved function already carried out in the lower temperature range.
Eine bevorzugte Ausführungsform betrifft das Verfahren zum Betreiben des Ventils wobei in einer ersten Position der Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege vollständig verschlossen wird. Des Weiteren wird der erste Arbeitsanschluss mit dem zweiten Arbeitsanschluss fluidmäßig verbunden, und der zweite Arbeitsanschluss wird mit dem Versorgungsanschluss fluidmäßig verbunden. Dadurch ergibt sich beispielsweise der technische Vorteil, dass sich das Ventil ausschließlich im Regelbereich einer Fast-Phaser-Funktion befindet, wobei Leckage in Richtung Tankabflussanschluss unterdrückt wird.A preferred embodiment relates to the method for operating the valve, the tank outflow connection of both working connections being completely closed by the outer annular webs in a first position. Furthermore, the first working connection fluidly connected to the second working connection, and the second working connection is fluidically connected to the supply connection. This results in the technical advantage, for example, that the valve is located exclusively in the control range of a fast phaser function, with leakage in the direction of the tank drain connection being suppressed.
In einer weiteren Ausführungsform wird in einer zweiten Position der Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege vollständig verschlossen, und der erste Arbeitsanschluss sowie der zweite Arbeitsanschluss werden jeweils durch die inneren Ringstege fluidmäßig verschlossen. Dadurch wird beispielsweise der technische Vorteil erreicht, dass der Fluidstrom unterdrückt wird und ein stabiler Betriebszustand ermöglicht wird.In a further embodiment, in a second position, the tank outflow connection of both working connections is completely closed by the outer annular webs, and the first working connection and the second working connection are each fluidly closed by the inner annular webs. As a result, for example, the technical advantage is achieved that the fluid flow is suppressed and a stable operating state is made possible.
In der dritten Position wird die Tankabflussanschluss beider Arbeitsanschlüsse durch die äußeren Ringstege vollständig verschlossen, der erste Arbeitsanschluss wird mit dem zweiten Arbeitsanschluss fluidmäßig verbunden, und der erste Arbeitsanschluss A wird mit dem Versorgungsanschluss P fluidmäßig verbunden.In the third position, the tank outflow connection of both working connections is completely closed by the outer ring webs, the first working connection is fluidly connected to the second working connection, and the first working connection A is fluidically connected to the supply connection P.
Nach einer weiteren Ausführungsform wird in der zweiten Endposition der Tankabflussanschluss des ersten Arbeitsanschlusses durch einen äußeren Ringsteg vollständig verschlossen und der Tankabflussanschluss des zweiten Arbeitsanschlusses wird durch einen Ringspalt zwischen einem äußeren Ringsteg und einer nutenförmigen Ausnehmungen steuerkantenfrei gedrosselt.
Um die Funktionsfähigkeit des Ventils besonders effizient zu gestalten, erfolgt das Überführen des Kolbens zwischen der ersten Endposition und einer zweiten Endposition stufenlos.According to a further embodiment, the tank drain port of the first working port is completely closed by an outer annular web in the second end position and the tank drain port of the second working port is throttled free of control edges by an annular gap between an outer annular web and a groove-shaped recess.
In order to make the functionality of the valve particularly efficient, the piston is moved continuously between the first end position and a second end position.
Weitere Vorteile ergeben sich aus der folgenden Zeichnungsbeschreibung. In der Zeichnungen ist ein Ausführungsbeispiel der Erfindung dargestellt. Die Zeichnungen, die Beschreibung und die Ansprüche enthalten zahlreiche Merkmale in Kombination Der Fachmann wird die Merkmale zweckmäßigerweise auch einzeln betrachten und zu sinnvollen weiteren Kombinationen zusammenfassen.Further advantages emerge from the following description of the drawings. In the drawings, an embodiment of the invention is shown. The drawings, the description and the claims contain numerous features in combination. The person skilled in the art will expediently also consider the features individually and combine them into meaningful further combinations.
- Fig. 1Fig. 1
- ein Hydraulikventil zur Verstellung eines Schwenkmotorverstellers nach einem Ausführungsbeispiel der Erfindung in einer ersten Schaltstellung, dargestellt in einem Längsschnitt;a hydraulic valve for adjusting a swivel motor adjuster according to an embodiment of the invention in a first switching position, shown in a longitudinal section;
- Fig. 2Fig. 2
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das Hydraulikventil gemäß
Figur 1 in perspektivischer Darstellung;the hydraulic valve according toFigure 1 in perspective view; - Fig. 3Fig. 3
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ein Schaltschema des Hydraulikventils gemäß
Figur 1 ;a circuit diagram of the hydraulic valve according toFigure 1 ; - Fig. 4Fig. 4
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eine Kolbenbaugruppe des Hydraulikventils gemäß
Figur 1 in perspektivischer Darstellung;a piston assembly of the hydraulic valve according toFigure 1 in perspective view; - Fig. 5Fig. 5
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die Kolbenbaugruppe gemäß
Figur 4 im Längsschnitt;the piston assembly according toFigure 4 in longitudinal section; - Fig. 6Fig. 6
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eine Buchse des Hydraulikventils gemäß
Figur 1 im Längsschnitt;a socket of the hydraulic valve according toFigure 1 in longitudinal section; - Fig. 7Fig. 7
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eine Kennlinie des Hydraulikventils gemäß
Figur 1 unda characteristic of the hydraulic valve according toFigure 1 and - Fig. 8Fig. 8
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einen vergrößerten Ausschnitt des Hydraulikventils gemäß
Figur 1 in der ersten Schaltstellung, dargestellt in einem Längsschnitt.an enlarged section of the hydraulic valve according toFigure 1 in the first switching position, shown in a longitudinal section.
Nachfolgende Beschreibung betrifft sowohl Ventile als auch Hydraulikventile. Jedes Ventil kann hierbei als Hydraulikventil ausgelegt und jedes Hydraulikventil kann als Ventil ausgelegt werden.The following description applies to both valves and hydraulic valves. Each valve can be designed as a hydraulic valve and each hydraulic valve can be designed as a valve.
In den Figuren sind gleiche oder gleichartige Komponenten mit gleichen Bezugszeichen beziffert. Die Figuren zeigen lediglich Beispiele und sind nicht beschränkend zu verstehen.In the figures, the same or similar components are numbered with the same reference symbols. The figures show only examples and are not to be understood as restrictive.
Die Buchse 2 weist einen Versorgungsanschluss P zum Zuführen eines Hydraulikfluids und einen ersten Arbeitsanschluss A und einen zweiten Arbeitsanschluss B auf, welche jeweils als radiale Ausnehmung bzw. mehrere Radialausnehmungen in der Buchse in der Reihenfolge A - P - B vorgesehen sind. Der Versorgungsanschluss P ist durch ein außen an der Buchse 2 angeordnetes Sieb 8 vor Verunreinigungen geschützt. Ferner ist auf einer Buchseninnenseite ein Bandrückschlagventil 9 im Bereich des Versorgungsabschlusses angeordnet, um einen Rückfluss von Hydraulikfluid in Richtung Pumpe zu verhindern.The
Das Hydraulikventil 1 umfasst einen ersten und einen zweiten Tankabflussanschluss T1, T2 zum Ableiten des Hydraulikfluids, welche jeweils axial ausgebildet sind. Die Tankabflussanschlüsse T1 und T2 können alternativ z.B. über eine Mittelbohrung im Kolben 4 miteinander verbunden sein, so dass der komplette Tankabflussanschluss über einen einzigen Tankabflussanschluss T erfolgen kann. Die beschriebenen Tankabflussanschlüsse T1 und T2 werden in diesem Fall als ein dem jeweiligen Arbeitsanschluss A bzw. B zugeordneter Tankabfluss verstanden, wobei beide mittels dem einzigen Tankabflussanschluss T aus dem Ventil herausgeleitet werden.The hydraulic valve 1 comprises a first and a second tank outflow connection T1, T2 for discharging the hydraulic fluid, which are each formed axially. The tank outflow connections T1 and T2 can alternatively be connected to one another, for example, via a central bore in the
Dem ersten Arbeitsanschluss A und dem zweiten Arbeitsanschluss B ist jeweils ein Rückschlagventil 15, 16 zugeordnet, wobei der erste Arbeitsanschluss A und der zweite Arbeitsanschluss B durch ein Verschieben des Kolbens 4 über wenigstens eines der Rückschlagventile 15, 16 wechselweise miteinander und/oder mit dem Versorgungsanschluss P und/oder mit einem der Tankabflussanschlüsse T1, T2 verbindbar sind.The first working port A and the second working port B are each assigned a
Erfindungsgemäß weist das Hydraulikventil 1 fünf Schaltstellungen 10 - 14 auf, wobei in einer ersten, in
Auf der entgegengesetzten Seite des Kolbens 4 verschließt ein äußerer Ringsteg 27 den zweiten Tankabflussanschluss T2 vollständig. Die erste Schaltstellung kann auch als erste Endposition des Kolbens 4 verstanden werden.On the opposite side of the
Überschreitet dabei ein an dem ersten Arbeitsanschluss A anliegender Druck einen bestimmten Schwellenwert, ist zusätzlich ein Fluidpfad von dem ersten Arbeitsanschluss A zu dem zweiten Arbeitsanschluss B über das dem ersten Arbeitsanschluss A zugeordnete Rückschlagventil 15 öffenbar und das Hydraulikfluid wird in einer Fast-Phaser-Charakteristik zum zweiten Arbeitsanschluss B durchgereicht.If a pressure applied to the first working port A exceeds a certain threshold value, a fluid path can also be opened from the first working port A to the second working port B via the
In einer zweiten Schaltstellung 11 des Kolbens 4 ist der zweite Arbeitsanschluss B mit dem Versorgungsanschluss P verbunden und eine Verbindung zwischen dem ersten Arbeitsanschluss A mit dem ersten Tankabflussanschluss T1 ist durch den Kolbenaufsatz 18, insbesondere durch den äußeren Ringsteg 25, unterbrochen, wobei auch in dieser Stellung der Fluidpfad von dem ersten Arbeitsanschluss A zu dem zweiten Arbeitsanschluss B über das dem ersten Arbeitsanschluss A zugeordnete Rückschlagventil 15 öffenbar ist. Ebenso ist der Tankabflussanschluss T2 durch den Ringsteg 27 verschlossen, welcher an dem Kolbenaufsatz 19 angeordnet ist. In dieser Stellung weist das Hydraulikventil 1 eine reine Fast-Phaser-Charakteristik auf. Diese zweite Schaltstellung kann auch als erste Position des Kolbens 4 innerhalb des Regelbereichs der Fast-Phaser-Charakteristik verstanden werden.In a second switching position 11 of the
In einer dritten Schaltstellung 12 des Kolbens 4 ist dieser in einer Mittenstellung positioniert, in welcher eine Verbindung zwischen den Arbeitsanschlüssen A, B und dem Versorgungsanschluss P sowie den Tankabflussanschlüssen T1, T2 komplett unterbrochen ist. Diese dritte Schaltstellung kann auch als zweite Position des Kolbens 4 innerhalb des Regelbereichs der Fast-Phaser-Charakteristik verstanden werden.In a third switching position 12 of the
In einer vierten Schaltstellung 13 des Kolbens 4 ist der erste Arbeitsanschluss A mit dem Versorgungsanschluss P verbunden und eine Verbindung zwischen dem zweiten Arbeitsanschluss B mit dem zweiten Tankabflussanschluss T2 ist durch einen zweiten Kolbenaufsatz 19, insbesondere durch den äußeren Ringsteg 27, unterbrochen. Ein Fluidpfad von dem zweiten Arbeitsanschluss B zu dem ersten Arbeitsanschluss A ist über das dem zweiten Arbeitsanschluss B zugeordnete Rückschlagventil 16 durch einen, einen Schwellenwert überschreitenden Druck öffenbar. Ebenso ist der Tankabflussanschluss T1 durch den Ringsteg 25 verschlossen, welcher an dem Kolbenaufsatz 18 angeordnet ist. Diese dritte Schaltstellung kann auch als dritte Position des Kolbens 4 innerhalb des Regelbereichs der Fast-Phaser-Charakteristik verstanden werden.In a fourth switching position 13 of the
In einer fünften Schaltstellung des Kolbens 4 befindet sich dieser in einer zweiten Endposition. Hier ist der erste Arbeitsanschluss A über die Bohrung 3 und einen darin ausgebildeten Ringraum 17 um den Kolben 4 herum mit dem Versorgungsanschluss P und der zweite Arbeitsanschluss B ist über die Bohrung 3 und einem weiter unten näher erläuterter Fluidpfad zwischen dem zweiten Kolbenaufsatz 19 und Buchseninnenseite mit dem zweiten Tankabflussanschluss T2 verbunden. Auf der entgegengesetzten Seite des Kolbens 4 verschließt ein äußerer Ringsteg 25 den zweiten Tankabflussanschluss T1 vollständig. Die fünfte Schaltstellung kann auch als zweite Endposition des Kolbens 4 verstanden werden.In a fifth switching position of the
Überschreitet dabei ein an dem zweiten Arbeitsanschluss B anliegender Druck einen bestimmten Schwellenwert, ist zusätzlich ein Fluidpfad von dem zweiten Arbeitsanschluss B zu dem ersten Arbeitsanschluss A über das dem zweiten Arbeitsanschluss B zugeordnete Rückschlagventil 16 öffenbar.If a pressure applied to the second working connection B exceeds a certain threshold value, a fluid path can also be opened from the second working connection B to the first working connection A via the
Wie insbesondere
Die Rückschlagventile 15, 16 sind jeweils als scheibenförmige Schließkörper vorgesehen, welche durch eine gemeinsame Druckfeder 21 gegen die Kolbenaufsätze 18, 19 vorgespannt sind und so Öffnungen 22, 23 verschließen, durch welche ab dem vorgestehend beschriebenen Druckschwellenwert Hydraulikfluid durch die Rückschlagventile 15, 16 durchleitbar ist. So kann vorteilhaft eine vormontierte Kolbenbaugruppe 20 vorgesehen werden, welche einfach in die Buchse 2 montiert werden kann.The
Axiale Vorsprünge 46, 47 der Rückschlagventile 15, 16 erlauben eine gesicherte axiale Verschiebung auf dem Kolben 4.
Die Kolbenaufsätze 18, 19 weisen jeweils zwei innere Ringstege 24, 25 und zwei äußere Ringstege 26, 27 auf, welche jeweils zwei mit Ausnehmungen in der Buchse 2 zusammenwirkende Steuerkanten 28, 29, 30, 31, 32, 33, 34, 35 aufweisen. Durch diese Steuerkanten 28 bis 35 kann der Volumenstrom des Hydraulikfluids derart verbessert gesteuert werden, dass eine deutliche Steigerung der Verstellgeschwindigkeit, insbesondere im oberen Drehzahlbereich, sowie ein besseres Kraftverhalten erzielt wird.The
Dabei wirken die Steuerkanten 28 bis 35 der inneren und äußeren Ringstege 24 bis 27 mit den Arbeitsanschlüssen A, B als radiale Ausnehmungen 38, 39 in der Buchse 2 und zwei nutenförmigen Ausnehmungen 36, 37 im Bereich der Bohrung 3 zusammen, wobei die nutenförmigen Ausnehmungen 36, 37 in axialer Richtung jeweils zwischen dem Arbeitsanschluss A bzw. B und dem dazugehörigen Tankabflussanschluss T1 bzw. T2 angeordnet sind. Die nutenförmigen Ausnehmungen 36, 37 erlauben im Zusammenspiel mit den Steuerkanten 28 bis 30 und 33 bis 35 ein stellungsabhängiges Öffnen und Schließen der Tankabflussanschlüssen T1, T2, indem in den Schaltstellungen 10 und 14 jeweils zwischen den äußeren Ringstegen 25 bzw. 27 der Kolbenaufsätze 18 bzw. 19 und der Buchseninnenseite ein Fluidpfad zwischen dem ersten bzw. dem zweiten Arbeitsanschluss A bzw. mit dem ersten bzw. dem zweiten Tankabflussanschluss T1 bzw. T2 geöffnet wird. So befindet sich in der in
Wie aus
How out
Um die hydraulische Einspannung des Schwenkmotorversteller in der Mittenstellung und die Regelgüte des Hydraulikventils 1 sicherzustellen, wird durch die beschriebene Ausbildung des Kolbens 4 und der Buchse 2 außerhalb der Endpositionen 10, 14 eine relativ hohe Tankdrosselung geschaffen. In den Endstellungen dagegen können die jeweiligen Druckkammern schnell entleert werden.
Durch das angegebene Verhältnis zwischen A2 und A1 wird also eine geringere Drosselung des Fluidstroms in Richtung T1 in der gezeigten ersten Endposition ermöglicht, wobei diese geringere Drosselung dazu genutzt werden kann, die dem Arbeitsanschluss A zugeordnete Druckkammer des Schwenkmotorverstellers schneller zu entleeren. Entsprechendes gilt in der zweiten Endposition 14 für den Ringsteg 27 und die nutförmige Ausnehmung 37.In order to ensure the hydraulic clamping of the swivel motor adjuster in the middle position and the control quality of the hydraulic valve 1, a relatively high tank throttling is created by the described design of the
The specified ratio between A2 and A1 thus enables a lower throttling of the fluid flow in the direction T1 in the first end position shown, this lower throttling being able to be used to more quickly empty the pressure chamber of the swivel motor adjuster assigned to the working connection A. The same applies in the second end position 14 to the
Der äußere Ringsteg 27 des zweiten Kolbenaufsatzes 19 befindet sich dagegen außerhalb der nutförmigen Ausnehmung 37, so dass durch die geschlossenen Steuerkanten 34, 35 kein Fluidstrom in Richtung Tankabflussanschluss T2 möglich ist.The
Während der zweiten und der vierten Schaltstellung 11 und 13 des Hydraulikventils 1 befinden sich beide äußeren Ringstege 25 und 27 außerhalb der nutenförmigen Ausnehmungen 36 und 37, so dass durch die geschlossenen Steuerkanten 34, 35, 28, 29 kein Fluidstrom in Richtung der Tankabflussanschlüssen T1 bzw.T2 möglich ist.During the second and fourth switching positions 11 and 13 of the hydraulic valve 1, both outer
Die Linien 40 und 40' zeigen den Volumenstrom von A nach B und die Linien 41 und 41' den Volumenstrom von P nach B während der ersten und der zweiten Schaltstellung 10 und 11.
Etwa nach dem halben Gesamtweg ist die Mittelstellung 12 erreicht, in welcher eine Verbindung zwischen den Arbeitsanschlüssen A, B und dem Versorgungsanschluss P sowie den Tankabflussanschlüssen T1, T2 komplett unterbrochen ist.After about half the total travel, the middle position 12 is reached, in which a connection between the working connections A, B and the supply connection P is reached as well as the tank drain connections T1, T2 is completely interrupted.
Die Linien 42 und 42' zeigen den Volumenstrom von P nach A und die Linien 43 und 43' den Volumenstrom von B nach A während der vierten und der fünften Schaltstellung 13 und 14.
Wie durch die Linien 44 und 44' ersichtlich ist, ist die Verbindung A nach T1 nur in der ersten Schaltstellung 10 offen. Die Verbindung B nach T2 ist, wie durch die Linien 45 und 45' dargestellt, nur in der fünften Schaltstellung 14 geöffnet.As can be seen from the
Claims (16)
- Valve (1) for a pivoting motor adjuster of a camshaft, having
a bushing (2) with a piston (4) which is arranged so as to be displaceable in a bore (3) along a longitudinal direction (L) between a first end position and a second end position,
a supply connection (P) for the feed of a hydraulic fluid,
at least one first working connection (A) and one second working connection (B), and
at least one tank outflow connection (T1, T2) for the discharge of the hydraulic fluid,
wherein the first working connection (A) and the second working connection (B) are configured to be fluidically connectable to one another through suitable positioning of the piston,
and wherein
the piston (4) has outer annular webs (25, 27) arranged in each case at the axially outer ends of said piston in order to completely close the tank outflow connection (T1, T2) in the first and in the second end position respectively, wherein, in the first end position, the connection between the first working connection (A) and the tank outflow connection (T1), and, in the second end position, the connection between the second working connection (B) and the tank outflow connection (T2), is throttled in a control-edge-free manner such that the throttling can be attained virtually exclusively by means of an annular area between the annular web (25, 27) and a groove-like recess (36, 37), which is assigned to the annular web (25, 27), of the bushing (2) in the region of the bore (3). - Valve (1) according to Claim 1, characterized in that the groove-like recesses (36, 37) are arranged in the longitudinal direction (L) in each case between the working connection (A, B) and the tank outflow connection (T1, T2).
- Valve (1) according to either of Claims 1 and 2, characterized in that the piston (4) has, between the outer annular webs (25, 27), two inner annular webs (24, 26) which are respectively assigned to the first working connection (A) and to the second working connection (B).
- Valve (1) according to either of Claims 2 and 3, characterized in that, in the first end position and/or the second end position, a spacing (A1) between an outer diameter (50, 60) of the respective outer annular web (25, 27) and a groove base (51, 61) of the respective groove-like recess (36, 37) is configured to be smaller than a spacing (A2) between groove side surfaces (52, 53, 62, 63) of the groove-like recess (36, 37) and face sides (54, 55, 64, 65) of the annular web (25, 27).
- Valve (1) according to Claim 4, characterized in that a ratio A2:A1 of greater than 1.4:1 is provided.
- Valve (1) according to any of Claims 1 to 5, characterized in that the piston (4) can be moved into a first position, wherein the tank outflow connection (T1, T2) of both working connections (A, B) is configured to be closed by the outer annular webs (25, 27) and the second working connection (B) is configured to be fluidically connectable to the supply connection (P) and the first working connection (A) is configured to be fluidically connectable to the second working connection (B).
- Valve (1) according to any of Claims 1 to 6, characterized in that the piston (4) can be moved into a second position, wherein the tank outflow connection (T1, T2) of both working connections (A, B) is configured to be closed by the outer annular webs (25, 27) and the first working connection (A) and the second working connection (B) are each configured to be closed by the inner annular webs (24, 26).
- Valve (1) according to any of Claims 1 to 7, characterized in that the piston (4) can be moved into a third position, wherein the tank outflow connection (T1, T2) is configured to be closed by the outer annular webs (25, 27) and the first working connection (A) is configured to be fluidically connectable to the supply connection (P) and the first working connection (A) is configured to be fluidically connectable to the second working connection (B).
- Valve (1) according to any of Claims 1 to 8, characterized in that the first working connection (A) and the second working connection (B) are assigned a respective check valve (15, 16), and the first working connection (A) and the second working connection (B) are connectable alternately to one another, and/or to the supply connection (P) and/or to the tank outflow connection (T1, T2), via at least one of the check valves (15, 16) by means of a displacement of the piston (4).
- Pivoting motor adjuster having a valve (1) according to any of the preceding claims, wherein the valve (1) is provided as a central valve.
- Method for operating a valve (1) according to any of Claims 1 to 10, wherein, in the first end position,
the tank outflow connection (T2) of the second working connection (B) is completely closed by an outer annular web (27),
the tank outflow connection (T1) of the first working connection (A) is throttled in a control-edge-free manner by means of an annular gap between an outer annular web (25) and a groove-like recess (36) such that the throttling is attained virtually exclusively by means of an annular area between the annular web (25) and the groove-like recess (36), which is assigned to the annular web (25), of the bushing (2) in the region of the bore (3),
the first working connection (A) is fluidically connected to the second working connection (B), and the second working connection (B) is fluidically connected to the supply connection (P). - Method for operating a valve (1) according to Claim 11, wherein, in the first position,
the tank outflow connection (T1, T2) of both working connections (A, B) is completely closed by the outer annular webs (25, 27),
the first working connection (A) is fluidically connected to the second working connection (B), and the second working connection (B) is fluidically connected to the supply connection (P). - Method for operating a valve (1) according to Claim 11 or 12, wherein, in the second position,
the tank outflow connection (T1, T2) of both working connections (A, B) is completely closed by the outer annular webs (25, 27), and
the first working connection (A) and the second working connection (B) are in each case fluidically closed off by the inner annular webs (24, 26). - Method for operating a valve (1) according to any of Claims 11 to 13, wherein, in the third position, the tank outflow connection (T1, T2) of both working connections (A, B) is completely closed by the outer annular webs (25, 27),
the first working connection (A) is fluidically connected to the second working connection (B), and the first working connection (A) is fluidically connected to the supply connection (P). - Method for operating a valve (1) according to any of Claims 11 to 14, wherein, in the second end position,
the tank outflow connection (T1) of the first working connection (A) is completely closed by an outer annular web (25),
the tank outflow connection (T2) of the second working connection (B) is throttled in a control-edge-free manner by means of an annular gap between an outer annular web (27) and a groove-like recess (37) such that the throttling is attained virtually exclusively by means of an annular area between the annular web (27) and the groove-like recess (37), which is assigned to the annular web (27), of the bushing (2) in the region of the bore (3),
the first working connection (A) is fluidically connected to the second working connection (B), and the first working connection (A) is fluidically connected to the supply connection (P). - Method for operating a valve (1) according to any of Claims 11 to 15, wherein the movement of the piston (4) between the first end position and a second end position takes place in continuously variable fashion.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102018103915 | 2018-02-21 | ||
| DE102019101159.0A DE102019101159A1 (en) | 2018-02-21 | 2019-01-17 | Hydraulic valve for a Schwenkmotorversteller a camshaft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3530891A1 EP3530891A1 (en) | 2019-08-28 |
| EP3530891B1 true EP3530891B1 (en) | 2021-03-03 |
Family
ID=65228445
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19153487.4A Active EP3530891B1 (en) | 2018-02-21 | 2019-01-24 | Hydraulic valve for a pivoting engine adjuster of a camshaft |
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| Country | Link |
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| EP (1) | EP3530891B1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023130243A (en) * | 2022-03-07 | 2023-09-20 | 株式会社ミクニ | Fluid control valve and valve timing change device |
| JP2023132356A (en) * | 2022-03-10 | 2023-09-22 | 株式会社ミクニ | Fluid control valve unit and valve timing change device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1910392U (en) * | 1962-09-19 | 1965-02-18 | Barmag Barmer Maschf | FULLY HYDRAULIC BRAKE DEVICE. |
| DE102006012775B4 (en) | 2006-03-17 | 2008-01-31 | Hydraulik-Ring Gmbh | Fast cam phaser hydraulic circuit, in particular for camshaft adjuster, and corresponding control |
| JP4518149B2 (en) * | 2008-01-10 | 2010-08-04 | 株式会社デンソー | Valve timing adjustment device |
| DE102010005604A1 (en) * | 2010-01-25 | 2011-07-28 | Schaeffler Technologies GmbH & Co. KG, 91074 | Pressure medium controlled camshaft adjusting device for adjusting internal combustion engine camshaft rotational angle, has control edges arranged so that medium discharge from pump to chamber and from another chamber to chamber is allowed |
| DE102010045358A1 (en) | 2010-04-10 | 2011-10-13 | Hydraulik-Ring Gmbh | Schwenkmotornockenwellenversteller with a hydraulic valve |
| EP2796673B1 (en) * | 2013-04-22 | 2018-03-07 | Hilite Germany GmbH | Central valve for a pivotable motor adjuster |
| US9341090B2 (en) * | 2014-02-06 | 2016-05-17 | Hilite Germany Gmbh | Oscillating-motor camshaft adjuster having a hydraulic valve |
-
2019
- 2019-01-24 EP EP19153487.4A patent/EP3530891B1/en active Active
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| None * |
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