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EP1366331B1 - Procede de production d'un revetement sur une bande de materiau transportee en quasi-continu - Google Patents

Procede de production d'un revetement sur une bande de materiau transportee en quasi-continu Download PDF

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Publication number
EP1366331B1
EP1366331B1 EP02702389A EP02702389A EP1366331B1 EP 1366331 B1 EP1366331 B1 EP 1366331B1 EP 02702389 A EP02702389 A EP 02702389A EP 02702389 A EP02702389 A EP 02702389A EP 1366331 B1 EP1366331 B1 EP 1366331B1
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EP
European Patent Office
Prior art keywords
coating
coating agent
material band
electromagnetic radiation
radiation
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EP02702389A
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German (de)
English (en)
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EP1366331A1 (fr
EP1366331B2 (fr
Inventor
Rainer Gaus
Kai K. O. BÄR
Rolf Wirth
Klaus Gabel
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Adphos Innovative Technologies GmbH
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Adphos Advanced Photonics Technologies AG
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/30Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun

Definitions

  • the invention relates to a method for producing a coating by means of electromagnetic radiation on a moving in the conveying direction quasi-endlessly funded, in particular band-shaped, flexible material band.
  • Coatings of surfaces not only play a role in the aesthetic effect, but also serve, for example, to protect a certain object against external influences, such as e.g. against light radiation, water, heat and mechanical effects to make them more resistant.
  • the coating can impart physical properties which the body to be coated as such does not possess, e.g. electrical conductivity or magnetizability.
  • quasi-endless conveyed flexible material belts such as e.g. of metal strips, plastic films, composite material systems and laminates, which are conveyed by rollers or stacks, for example.
  • Quasi-endless coated metal sheets are being processed in huge quantities in the automotive industry and also for the production of household appliances (the so-called white goods) and also for the manufacture of aircraft and watercraft and of cladding for the construction industry.
  • the steel sheets are primarily bare, galvanized or nickel-plated (steel) sheets with thicknesses in the range of a few tenths of a millimeter and over one millimeter.
  • Such sheets are Rolls, so-called “coils” wound before they are continuously fed to a specific forming or stamping process.
  • the sheets already receive a corrosion protection coating and / or a primer or a primer coat on the "coil".
  • the coating of these metal strips is carried out prior to the process step of bending, embossing, etc., in which the sheet is finally brought into the desired shape for rationalization reasons.
  • at least one coating agent is usually rolled on a first station of this system or applied to the metal strip by another technique.
  • Such coating compositions are usually applied in the liquid state, but sometimes also as a powder coating.
  • the metal strip Since the coating material must be completely dried or crosslinked before the subsequent process steps, the metal strip is subsequently fed to a furnace, which often operates on the principle of circulating air drying. In this furnace, the coating agent is heated together with the entire metal sheet of the metal strip, so that the coating agent dries and / or crosslinked. Due to the strong heating of the metal strip cooling of the metal strip is necessary following the drying process. Since the metal strip is subjected to bending, embossing and welding processes frequently after the coating process, the quality of the dried or crosslinked coating composition is particularly stringent. So this may not peel off when bending or embossing. Furthermore, the coated metal strip must remain weldable.
  • the heat energy necessary for drying or crosslinking of the coating agent is transmitted inductively, ie, transmitted to the metal strip by electromagnetic coupling. That so heated metal strip releases the thermal energy by heat conduction to the coating agent, whereby it is dried or crosslinked.
  • the entire metal strip must be heated from the ambient temperature outside the plant at least to the temperature required for drying or crosslinking of the coating composition.
  • an inductive heat transfer system with thin metal strip thicknesses and / or large coating thicknesses (i.e., depending on their specific heat capacity), it is necessary to heat the metal strip even above the temperature required for drying or crosslinking. That is, for a coating agent requiring a temperature of 180 ° C for cross-linking, the metal tape must be inductively heated to about 250 ° C to produce a sufficient temperature gradient between metal tape and coating agent such that the coating agent will be in an acceptable time can be dried or crosslinked.
  • the metal strip unwinding from a roll is guided through the individual stations of this plant, for example at a conveying speed of 120 m / min. Due to such high conveying speeds and the resulting shorter interaction time during drying or cooling of the metal strip, the individual stations, i. the drying oven and the cooling station, considerable length expansions, which can be up to 100 m.
  • thin-film structures on large-area, thin quasi-endless conveyed material bands or carriers are becoming increasingly important in various fields of technology.
  • thin-film transistor structures as used in particular in liquid crystal display devices, and other thin-film systems for display units, such as plasma displays.
  • Other technically and economically important thin-film structures are the separator structures of electrochemical elements, in particular primary or secondary elements based on lithium (lithium batteries and lithium-ion batteries, etc.) and highly differentiated membrane systems for the separation of substances and energy, for example in fuel cells.
  • This object is achieved according to the invention by a method for producing a coating according to the features in the characterizing part of claim 1 and by a device according to the features in the characterizing part of claim 15.
  • the present invention relates to a method for producing a coating of quasi-endless, conveyed and in the conveying direction moving Materialbändem which are provided with a coating agent which is at least partially dried and / or crosslinked at least partially by means of electromagnetic radiation, wherein the substantial active component of electromagnetic radiation in the wavelength range of the near infrared.
  • the present invention relates to a method for producing a coating or a thin layer structure from a band-shaped, flexible, in particular quasi-endless, carrier having at least one functional coating bonded to the carrier, which has a thickness which is in particular of the order of thickness of the carrier comprising the steps of forming a starting layer structure by coating a coating agent on the carrier and irradiating the carrier provided with the coating agent with electromagnetic radiation having a near-infrared active power to form the functional coating of the Coating agent while being combined with the support, including drying and / or thermal crosslinking.
  • An important application of the proposed method is in particular the drying and / or crosslinking of a corrosion inhibitor or primer or a primer for a subsequent coating, especially on the surface of a bare, galvanized or nickel-plated steel sheet, especially for the automotive or household appliance production (coil coating).
  • the coating agent in the initial state is a powder or liquid paint layer, which is dried or crosslinked for intermediate or final coating.
  • the inventive method is characterized by potentially high productivity, simplicity and reliability with substantial exclusion of damage to the coating (s) and / or the carrier.
  • the coating on a strip of material with particularly short irradiation times, preferably in less than 30s, preferably less than 10s, more preferably less than 5s, especially 2s and therefore, compared with a conventional coating or coil -Coating process, especially fast to produce. Due to the short treatment or irradiation time, the material band is thermally stressed little. This makes it possible to coat thermally sensitive materials such as thermoplastics with coating agents that require temperatures for crosslinking, which are higher than the damage temperature of the material band. Thus, it becomes particularly possible with the method according to the invention to coat material strips whose coating was previously impossible or only with great technical difficulties because of their thermal sensitivity.
  • changes in the material structure and / or changes in material properties can be avoided by applying the method according to the invention, which was often not possible in conventional methods, or only with considerable extension of the time required to carry out the method.
  • strips of material may be coated whose microscopic structure changes with high heat input (which may reduce their mechanical strength properties or cause microstructural changes in the material), e.g. Aluminum or alloys, or strips of material whose materials segregate, e.g. Composites.
  • the short irradiation times mean that in many cases a higher quality of the coating can be achieved. Also, the energy and cost required to produce a coating can be significantly reduced.
  • the intensity maximum or the spectral composition of the electromagnetic radiation is adapted to the absorption and transmission properties of the coating composition and optionally the material band according to a preferred embodiment.
  • the wavelength of the maximum intensity and / or the spectral composition of the electromagnetic radiation is selected so that the coating agent the radiation energy absorbed substantially uniformly over its layer thickness, whereby an impermissible thermal stress on the carrier as well as individual areas of the coating is avoided. It can thereby be achieved that the coating agent is uniformly and at least partially heated and / or crosslinked directly by the radiation within the shortest possible time.
  • the spectral composition of the electromagnetic radiation is adjusted by at least one filter.
  • the intensity maximum of the electromagnetic radiation can preferably be adjusted so that relatively little radiation is absorbed in the band of material in order to avoid useless heating thereof.
  • an energy transfer by heat conduction which takes place slowly in comparison to energy transfer by radiation, can be greatly reduced to the material band in contact with the coating agent.
  • a clear temperature gradient in the material band and thus an energy separation between the material strip and the coating composition to be dried or crosslinked are achieved. It can be achieved in comparison to conventional methods significantly higher efficiency and the amount of energy required to carry out the process according to the invention can be significantly reduced compared to conventional methods, depending on the material properties, such as the specific heat capacity, the thickness of the material strip or the coating agent because comparatively little heat energy is transferred to the material band. This effect plays an important role especially for materials with a particularly high heat capacity, such as sheet steel, since these materials consume a large amount of energy absorb.
  • the heating of the sheet of 250 ° C as is the case for example in a conventional inductive method, be reduced to 200 ° C. Accordingly, this means a reduction of the energy required for drying or crosslinking of the coating agent by one fifth. For thicker materials, larger temperature differences, ie energy savings, are possible.
  • the costs of the device or system required for this purpose are significantly reduced, since due to the significantly shorter compared to conventional drying or curing times and the necessary for drying or curing distance at constant delivery speed is significantly reduced. In particular, infrastructure savings are particularly noticeable.
  • reflections at the interface between the coating agent and the strip of material can bring about a renewed irradiation of the coating agent and thus the efficiency of the energy transfer to it can be increased.
  • the surface of the material strip is preferably treated for the purpose of a specific adjustment of its reflectivity before the actual application of the coating agent. This is done for example by smoothing, polishing or roughening the surface.
  • the intensity maximum of the electromagnetic radiation is adapted to the absorption and / or transmission properties of the material strip such that the electromagnetic radiation at least partially penetrates the material band.
  • This is particularly useful when applied on both sides of the material tape coating agent.
  • certain coating compositions / material band combinations may also be used the drying or crosslinking are carried out in such a way that the electromagnetic radiation used for drying or crosslinking also penetrates the material band in addition to the coating agent which is applied to the material band side facing the radiation source. In this case, preferably substantially no radiation energy is absorbed in the material band.
  • the application of electromagnetic radiation takes place in this case only from one side of the material band.
  • the coating agent applied to the material band on both sides is dried or crosslinked substantially simultaneously on both sides of the material band.
  • the method according to the invention can be carried out such that the coating material applied on both sides is dried or crosslinked substantially simultaneously with a radiation source which has only one side of the material band and which has at least one emitter.
  • the method according to the invention in an application in which the coating agent is applied on one side, but on the side facing away from the radiation source.
  • the electromagnetic radiation preferably penetrates the material band, substantially without being absorbed by it, and then drying or crosslinking the coating agent.
  • the radiation source can be protected from the volatile material and flammable components leaving it by the material band and / or one or more further processing steps can be carried out simultaneously with the irradiation process on the side of the material band on which the coating composition is applied the coating agent and / or the material band are performed without hindering the irradiation process.
  • the drying or crosslinking processes of the coating agent are essentially thermally conditioned. This means that when drying a water or solvent coating agent the solvent with the electromagnetic radiation from the wavelength range of the near infrared energy is transferred to separate the solvent from the coating agent.
  • energy is transferred to the coating agent, which in the form of heat energy is used to effect the formation of polymer chains.
  • a certain temperature of the coating agent is required for this, so that the crosslinking process takes place.
  • the drying or crosslinking of the coating agent can be either completely or only partially by the electromagnetic radiation whose essential active component is in the wavelength range of the near infrared. However, it is also possible to dry or crosslink the coating composition at several time intervals or staggered intervals. Also, the drying or crosslinking can be supported at the same time or offset in time with the above-mentioned irradiation by at least one additional radiation source, in particular with an active component in another wavelength range, and / or by at least one other energy or heat source. In order to achieve particularly short drying times or particularly short irradiation periods, electromagnetic radiation with a high power density is preferably used.
  • Typical power densities characteristic of the method according to the invention are in particular above 100 kW / m 2 , preferably above 200 kW / m 2 and particularly preferably above 500 kW / m 2 .
  • Such high power densities can be accomplished for example by the arrangement of a plurality of cooperating, in particular parallel to each other, over the entire width of the moving material band extending radiators with correspondingly assigned highly effective reflectors.
  • a further adjustment of the power density can be achieved by focusing the electromagnetic radiation on the surface of the material band provided with the coating agent according to the present invention.
  • the adjustment of the power density can also be done via the operating voltage; Furthermore, filters can be used.
  • a power control on the basis of feedback sensor signals (for example of temperature sensors) is provided.
  • irradiation is effected with electromagnetic radiation whose intensity maximum lies in the wavelength range from 0.8 ⁇ m to 2 ⁇ m.
  • electromagnetic radiation whose intensity maximum lies in the wavelength range from 0.8 ⁇ m to 2 ⁇ m.
  • Such a wavelength range of the electromagnetic radiation has proved to be particularly effective for a highly effective polymer formation or polymer crosslinking of the coating compositions used for coating material strips.
  • the invention When using wavelengths that take into account the specific absorption and / or transmission or reflection properties of the material strip and / or the coating agent, and / or when using the for the specific material band and / or coating means to be determined optimal power densities, the invention preferably allows the above short irradiation periods in a preferred embodiment.
  • pre-treatment of the material band is often provided before application.
  • a heating of the material strip is necessary.
  • Steel sheet must in this case usually be heated to temperatures of 900 ° C to 1100 ° C to achieve a structural change, which is usually carried out under an inert atmosphere or hydrogen atmosphere.
  • methods using convection or induction heating have been used. The methods using convection heating take a long time to heat the steel strip to the high temperature. In induction heating, the efficiency and the homogeneous heating is problematic.
  • this preheating is likewise effected by means of electromagnetic radiation whose essential active component is in the wavelength range of the near infrared. This makes it possible to heat the steel strip much faster than conventional methods based on slow heat conduction.
  • the electromagnetic radiation used for this purpose preferably also has its essential active component in the wavelength range from 0.8 ⁇ m to 2.0 ⁇ m.
  • the wavelength is adapted so that a large part of the electromagnetic radiation is absorbed by the material band.
  • the temperature is suitable for this purpose the surface of the material strip, which is variable on the one hand via a corresponding change in the electrical power and thus the radiant power of the emitter and on the other hand via a variation of the distance between the emitters and the surface of the material strip.
  • An apparatus for realizing an optionally automatic adjustment of irradiation parameters comprises at least one sensor for detecting the relevant physical quantities, ie in particular one or more photoelectric sensors for detecting the brightness, the reflectivity or the refractive index or other optical parameters, the information about the drying or crosslinking state of the coating agent, or a non-contact, in particular pyrometric temperature sensor.
  • the sensor or the sensors are connected via an evaluation circuit to a control input or control inputs of a radiation control device.
  • the irradiation parameters to be set in the further course of the process in particular the power density and optionally the spectral composition of the radiation, can be optimized.
  • an automatically controlled real-time operational management can also be realized.
  • cooling and / or removal of these volatile constituents is also effected by a gas stream, in particular air flow, guided along the latter, preferably transversely to the conveying direction. meaningful.
  • a dry, cold gas is supplied with a high pulse.
  • the endlessly conveyed material strip is a metal strip, in particular a steel strip.
  • the endlessly conveyed material strip can also be metal foils or fine metal mesh, especially of aluminum or copper or their alloys or of an aluminum or copper-containing alloy, plastic foils, especially polyethylene (PE), polypropylene (PP) or PVC films to glass layers or plates to composite material systems, such as Wood veneers to form laminates, e.g. Capacitors or displays, or to act thermoplastics or thermosets.
  • Further preferred fields of application are films for packaging, e.g. Blister foils or adhesive films.
  • both the coating agent and the material band or carrier have an average thickness in the range between 5 ⁇ m and 500 ⁇ m, in particular between 20 ⁇ m and 200 ⁇ m.
  • the coating agent and the solid thin layer formed therefrom have a thickness in the range between 1 ⁇ m and 100 ⁇ m, in particular between 2 ⁇ m and 20 ⁇ m.
  • the application of the coating agent to the material to be coated strip of material is carried out depending on the nature, in particular the surface and / or the material composition of the material band.
  • the coating agent is applied as a fluid or paströses system, which can be accomplished with known per se application method, in particular by rolling, brushing, spraying, pouring, spin-coating, trickling, inflation or doctoring.
  • the coating composition is applied in accordance with a further preferred embodiment in the form of a powder, in particular by utilizing electrostatic forces, in particular puffed or inflated.
  • it can also be sputtered onto the material tape.
  • a pretreatment in particular by roughening, etching or by applying a primer may be appropriate. Among other things, this pretreatment serves to improve the adhesion between the coating agent and the material band moving in the conveying direction.
  • Particularly suitable coating agents are: paints, in particular powder coatings, one-component or two-component wet paints, both water-based and on the basis of organic solvents, coatings for corrosion protection, coatings for pretreatment and for the functionalization of metal surfaces, conductive pastes and photoresist.
  • the paints are substances that are at least partially dryable with radiation and / or crosslinkable.
  • Varnishing agents are typically systems containing at least one additive, preferably an additive and a binder, as discussed in detail below. Irradiation curing often occurs in many coating agents by polymerization of the binder contained in the paint.
  • wet paints or powder coatings can be used.
  • wet paints are u.a. Water-based paints and solvent-based coatings.
  • Wet paints can be one-component paints, e.g. UV paints, and two-component paints, which can be used on water-based or even on the basis of organic solvents. In multilayer structures, combinations of these are also conceivable.
  • weldable coating systems are also of interest for the coil coating processes mentioned above.
  • solvent-based paints are subdivided into conventional, solvent-based paints, low-solvent and solvent-free paints.
  • the solids content of solvent-poor paints is greater than 70% by mass; At a solids content of less than 70% by mass, this is referred to as solvent-based paints.
  • solvent-based paints For solids-rich coatings such as spray paints, the term high solids is used.
  • Low-solvent and solvent-free coatings are subdivided into one- and two-component systems according to the type of curing reaction.
  • the polymerization and thus the crosslinking commence after the addition of initiators and accelerators or through the action of UV or electron beams.
  • one-component paints for example, vinyl chloride polymers or copolymers and unsaturated polyester resins, such as low molecular weight hydroxyl-carrying acrylate, alkyd and polyester resins are used.
  • Two-component coatings cure by an addition reaction in which unlike the one-component paints no polluting cleavage products are released.
  • the binders are usually epoxy resins in combination with curing agents or polyisocyanates in combination with hydroxyl-bearing resins.
  • Powder coatings are thermoplastic or thermosetting plastics which are applied in powder form to substrates.
  • Application methods such as electrostatic powder spraying, electrostatic vortex sintering, bulk sintering, vortex sintering, rotational sintering or centrifugal casting used.
  • Powder coatings used are, for example, epoxy resin powders, saturated polyester resin powders, polyacrylate powders, polyethylene powders, polyvinyl chloride powders, polyamide powders, cellulose acetobutyrate powders, chlorinated polyethers, ethylene-vinyl acetate copolymer powders or polymethacrylic acid methyl ester powders.
  • UV lacquers require a so-called UV initiator, which is an expensive component of the lacquer, but is necessary for crosslinking.
  • UV initiators can be dispensed with in many cases, yet such UV lacquers can be dried by means of the method according to the invention.
  • binders which can be crosslinked by radiation-induced processes all customary radiation-curable binders or mixtures thereof which are known to the person skilled in the art can be used in the process according to the invention. They are either binders crosslinkable by free-radical polymerization or crosslinkable by cationic polymerization. In the former caused by the action of electromagnetic radiation on the binder radicals, the then trigger the crosslinking reaction. In the cationic curing systems, the irradiation of initiators forms Lewis acids, which then trigger the crosslinking reaction.
  • additives such as polymers, in particular crosslinkers, catalysts for crosslinking, initiators, especially pigments, dyes, fillers, reinforcing fillers, rheology aids, wetting and dispersing agents, adhesion promoters, additives for improving substrate wetting, additives for improving surface smoothness , Matting agents, flow control agents, film-forming adjuvants, driers, skin preventatives, light stabilizers, corrosion inhibitors, biocides, flameproofing agents, polymerization inhibitors, in particular photoinhibitors or plasticizers, as are customary and known, for example, in the coatings sector.
  • additives such as polymers, in particular crosslinkers, catalysts for crosslinking, initiators, especially pigments, dyes, fillers, reinforcing fillers, rheology aids, wetting and dispersing agents, adhesion promoters, additives for improving substrate wetting, additives for improving surface smoothness , Matting agents, flow control agents, film-forming adjuvants,
  • the coating compositions may further contain ceramic colors such as titanium dioxide, carbon black or colored pigments such as lead chromate, red lead, zinc yellow, zinc green, cadmium red, cobalt blue, berlin blue, ultramarine, manganese violet, cadmium yellow, molybdate orange and red, chrome orange and red, iron oxide red, chrome dioxide green and strontium yellow.
  • ceramic colors such as titanium dioxide, carbon black or colored pigments such as lead chromate, red lead, zinc yellow, zinc green, cadmium red, cobalt blue, berlin blue, ultramarine, manganese violet, cadmium yellow, molybdate orange and red, chrome orange and red, iron oxide red, chrome dioxide green and strontium yellow.
  • organic colors for example naturally occurring pigments such as sepia, indigo, chlorophyll, or in particular synthetic pigments such as azo pigments, indigoids, dioxazine, quinacridone, phthalocyanine, isoindolidone, perylene and perinone, metal complex and alkali metal Pigments can be components of the coating compositions.
  • the coating compositions may contain luminescent pigments to produce a metallic effect.
  • luminescent pigments to produce a metallic effect.
  • metal platelets preferably Aluminum platelets, which give a special optical effect due to their reflection behavior.
  • Other metal platelets are, for example, those based on gold bronzes, copper-zinc alloys, nickel, stainless steel and mica.
  • the coating compositions may also contain luminescent pigments to produce metameric effects.
  • pigments can be used to produce pearlescence. Specifically, bismuth oxychloride, titanium dioxide mica and lead carbonate are mentioned.
  • the coating agents may contain high reflectivity pigments for IR radiation, especially lead carbonate and titanium dioxide mica. Destructive interference leads to the extinction of significant radiation components, which provides thermal protection
  • the coating compositions may also contain pigments for corrosion protection in the context of the invention.
  • pigments for corrosion protection in the context of the invention.
  • lead (II) orthoplumbate, chromate pigments, phosphate pigments, zinc dust or lead dust are used.
  • the coating compositions may contain magnetic pigments such as pure iron, iron oxide or chromium (IV) oxide.
  • the proposed method is particularly suitable for producing a functional coating for the production of thin-film transistor arrangements, in particular for liquid crystal display arrangements, separator membranes for electrochemical elements, in particular lithium-ion batteries, for the production of thin-film structures for plasma displays and for the production of membrane structures for fuel cells.
  • a coated substrate comprising a substrate and a dried and / or crosslinked coating agent applied on one or both sides.
  • the substrate is in particular selected from a thermoplastic substrate, a metal foil or sheet, a plastic foil, a glass plate, a composite material system, such as e.g. a wood veneer, a laminate, e.g. Capacitors or displays.
  • the coating composition is preferably under a paint, in particular powder paint, a one-component or two-component wet paint, both water-based and on the basis of organic solvents, a coating for corrosion protection, a coating for pretreatment and for the functionalization of metal surfaces, a conductive paste or a Photoresist selected.
  • Including drying and / or thermal crosslinking preferably comprises a supply and feed device for the carrier, which may in particular comprise a carrier supply roll and a roll feed device, a supply and Schichterzeugu ngs adopted for, in particular continuous, supply and application of the coating agent on the carrier and a downstream of the feed and layer generating means arranged and the carrier provided with the coating means facing, radiation having an active portion in the region of the near infrared generating irradiation device.
  • the irradiation device is preferred designed as a,
  • a means for adjusting or a regulating device for regulating the radiation power in particular adjusting means for precision adjustment of at least one radiation source of the irradiation device is provided in particular.
  • the inventive method is moreover preferably carried out with a device which comprises a substantially closed device, through which the material strip provided on one or both sides with a coating agent, in which at least one emitter is mounted and the inner walls with at least one electromagnetic Radiation reflecting device, such as a reflector are provided.
  • the side reflectors are deliverable, for example, by means of displacement devices and can be adapted to the width of the material band to be coated by forming the radiation space.
  • the width of the radiation space can be adapted to the width of the material strip and the efficiency of the system can be optimized regardless of the width of the material strip.
  • the emitter located outside of the delivered side reflectors are not used.
  • an optimal and thus energy-saving drying or crosslinking of the coating agent can always be achieved.
  • the energy sources used for drying or for crosslinking is not possible with conventional methods and represents a major problem.
  • bilateral emitter module arrangement is advantageous.
  • the device For drying and / or crosslinking of the coating composition, the device has at least one emitter laser diode.
  • a plurality of emitters preferably parallel to one another, can also be arranged as so-called emitter modules over the entire width of the material band moving rapidly in the conveying direction.
  • the emitters are arranged parallel to the conveying direction of the endlessly conveyed material strip. This has the significant advantage that the irradiance across the entire band of material both in the conveying direction as well as in the direction perpendicular thereto remains homogeneous, even if, for example, due to the aging process of the emitter, or changed by another effect, the radiation homogeneity along the longitudinal direction of the emitter , assuming that this change is the same for all emitters.
  • a specific line-shaped arrangement of the emitter is selected for irradiation of linear, for example, lattice-shaped endlessly conveyed material bands in the conveying direction, so that in each case arranged opposite to a parallel to the conveying direction material part of the lattice-like material strip substantially parallel arranged emitter or optionally a number of located in a row arranged emitters.
  • the radiation emitted by the emitters may be focused on the parts of material by appropriate reflective means.
  • the arrangement of a reflector on the side opposite the material band relative to the emitters side to increase the efficiency of the system is desirable.
  • the space in which volatile components of the coating agent, such as solvents escape during the drying process is separated from the emitters by a quartz glass disk.
  • a quartz glass disk in order to further increase the security between the material band and the emitter or emitters, two juxtaposed quartz glass panes are provided, between which additionally a cooling gas, e.g. Nitrogen gas flows.
  • a cooling gas e.g. Nitrogen gas flows.
  • a gas flow generating device for generating and aligning the above-mentioned gas flow and / or a device for adjusting or regulating the power is additionally provided, the latter preferably comprising means for adjusting the distance between the radiation source and the layer structure.
  • the gas flow generating device is designed so that a directed substantially parallel to the surface of the material strip, this is generated in the range of action of the irradiation device sweeping, especially dry and cold gas flow with high pulse.
  • the coil coating method preferably has an irradiation device for generating electromagnetic radiation with high power density and / or in the region of the near infrared, which in particular has its substantial active component in the wavelength range between 0.8 ⁇ m and 1.5 ⁇ m.
  • FIG. 1 shows in outline a coil coating device 1 for coating a quasi-endless steel sheet 3, which is wound on a coil 5, and for drying the coating.
  • the coil 5 is rotated by an electric drive 7 in rotation, and thereby the sheet 3 is moved under a spray coater 9 and a NIR drying section 11 along.
  • an aqueous solution 13 ' is applied to the sheet 3 as the starting material for a corrosion protection or primer layer 13. This is dried in an elongated irradiation zone A formed by the NIR drying section 11 with NIR radiation of high power density, in particular above 500 kW / m 2 .
  • the NIR drying section 11 comprises a solid Al reflector 15 having a plurality of approximately W-shaped reflector sections 15a in cross-section, which is internally water-cooled and, for this purpose, connected via cooling water lines 17 to an external cooler (not shown). In the center of each reflector portion 15a sits an emitter 19th
  • the emitters 19 are energized by an irradiation control unit 21 and controlled to emit NIR radiation having an intensity maximum in the range between 0.8 ⁇ m and 1.5 ⁇ m.
  • the radiation control device assigned to the irradiation device is preferably suitable for setting the power density of the radiation on the surface of the coating agent to a value of more than 500 kW / m 2 , in particular more than 750 kW / m 2 , and / or for adjusting the temperature in the coating agent a value above 200 ° C, in particular to a value in the range between 200 and 250 ° C.
  • a pyrometer element 23 for detecting the surface temperature of the coating 13 is disposed in a T-detection zone B which is connected to a signal input of the irradiation control unit 21.
  • the irradiation is controlled so as to maintain a substantially constant temperature in the coating which is selected as a function of the physical and chemical properties of the precursor 13 'of the anticorrosive or primer layer 13, typically at about 200 ° C.
  • the passage speed of the steel sheet 13 is adjusted by the irradiation zone A such that a residence time of the aqueous solution 13 'in the irradiation zone A of a few seconds is obtained, which for complete evaporation of the solvent component and for thermal crosslinking of the layer 13th is sufficient.
  • the sheet is typically conveyed through the drying apparatus at a speed in the range between 50 and 200 m / min, in particular between 75 and 150 m / min.
  • a Irradiation device with a length of 2 to 5 meters and more than one megawatt, preferably 2 to 5 MW, to use power consumption which has on the surface of the coating to be dried or crosslinked a radiation power density of more than 500 kW / m 2 , in particular more than 750 kW / m 2 , generated.
  • the method is preferably without an active gas stream supply for the removal of evaporating coating components from;
  • essentially the convection over the heated coating is utilized.
  • a gas stream sweeping over the surface in particular a stream of air produced by a suitable blower.
  • At least one process-relevant physical variable of the coating system is preferably measured and evaluated for process control.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Adhesive Tapes (AREA)

Claims (19)

  1. Procédé de production d'un revêtement de bandes de matériau flexible quasi sans fin, déplacées dans le sens de la marche, dans lequel un produit de revêtement est appliqué sur au moins un côté de la bande de matériau et séché et/ou réticulé au moins partiellement à l'aide d'un rayonnement électromagnétique, le rayonnement électromagnétique comprenant une composante active principale dans le domaine du proche infrarouge, caractérisé en ce que le rayonnement est généré par au moins un émetteur conçu comme une diode laser.
  2. Procédé selon la revendication 1, dans lequel le maximum d'intensité du rayonnement électromagnétique est adapté aux propriétés d'absorption et de transmission du produit de revêtement, de façon à ce que le produit de revêtement absorbe l'énergie du rayonnement de manière régulière sur toute l'épaisseur du revêtement.
  3. Procédé selon la revendication 1 ou 2, dans lequel le maximum d'intensité du rayonnement électromagnétique est adapté aux propriétés d'absorption et/ou de transmission de la bande de matériau de telle sorte que le rayonnement électromagnétique traverse au moins partiellement la bande de matériau.
  4. Procédé selon l'une des revendications précédentes, dans lequel le produit de revêtement appliqué des deux côtés sur la bande de matériau est séché ou réticulé simultanément des deux côtés.
  5. Procédé selon la revendication 4, dans lequel le produit de revêtement appliqué des deux côtés est séché ou réticulé simultanément avec au moins une source de rayonnement située sur un côté de la bande de matériau.
  6. Procédé selon l'un des revendications précédentes, le séchage et/ou la réticulation du produit de revêtement étant effectué au moins partiellement à l'aide d'une photoréaction.
  7. Procédé selon l'une des revendications précédentes, dans lequel la densité de puissance du rayonnement électromagnétique est supérieure à 1000 kW/m2, de préférence supérieure à 200 kW/m2, et plus particulièrement de préférence supérieure à 500 kW/m2, plus particulièrement supérieure à 750 kW/m2.
  8. Procédé selon l'une des revendications précédentes, dans lequel la composante active principale du rayonnement électromagnétique se trouve dans le domaine de longueurs d'ondes de 0,8 µm à 2 µm.
  9. Procédé selon l'une des revendications précédentes, dans lequel l'irradiation avec un rayonnement électromagnétique dure moins de 30 s, de préférence moins de 10 s, plus particulièrement moins de 5 s et plus particulièrement moins de 2 s.
  10. Procédé selon l'une des revendications précédentes, dans lequel la surface de la bande de matériau est prétraitée avant l'application du produit de revêtement, de préférence chauffée.
  11. Procédé selon l'une des revendications précédentes, dans lequel les composants volatils séparés du produit de revêtement sont évacués à l'aide d'un écoulement de gaz circulant au-dessus de la bande de matériau.
  12. Procédé selon l'une des revendications précédentes, dans lequel la bande de matériau est une bande métallique, plus particulièrement, une tôle d'acier brute, zinguée ou nickelée, plus particulièrement une tôle de carrosserie pour l'industrie automobile ou une tôle de recouvrement pour des appareils électroménagers.
  13. Procédé selon l'une des revendications précédentes, dans lequel le produit de revêtement est une peinture, plus particulièrement une peinture appliquée par voie humide ou une peinture en poudre, un revêtement de protection contre la corrosion, pour le prétraitement et/ou pour la fonctionnalisation de la surface de la bande de matériau, une pâte conductrice ou une peinture photorésistante.
  14. Procédé selon l'une des revendications 11 ou 13, dans lequel un substrat, pouvant être un substrat thermoplastique, un film métallique, un film de matière plastique, une plaque de verre, un matériau composite ou un laminé est utilisé.
  15. Dispositif de réalisation du procédé selon l'une des revendications 1 à 14, plus particulièrement avec les étapes d'application d'un produit de revêtement et de séchage ou de réticulation du produit de revêtement afin d'obtenir un revêtement, exécutées sur la bande de matériau en mouvement, comprenant :
    - un dispositif d'alimentation et d'avance pour la bande de matériau
    - un dispositif d'alimentation et de production d'une couche pour l'alimentation et l'application en continu du produit de revêtement sur la bande de matériau,
    - une source de rayonnement pour la production d'un rayonnement électromagnétique avec une forte densité de puissance et/ou dans le domaine du proche infrarouge, caractérisée en ce qu'elle est conçue comme une diode laser.
  16. Dispositif selon la revendication 15, le dispositif de production d'une couche étant principalement fermé et ses parois internes étant munies d'au moins un dispositif réfléchissant le rayonnement électromagnétique.
  17. Dispositif selon la revendication 16, qui comprend en outre des parois latérales réglables par rapport à la bande de matériau transportée et adaptables à la largeur de la bande de matériau afin de former la zone d'irradiation.
  18. Dispositif selon l'une des revendications 15 à 17, dans lequel au moins un émetteur est disposé sur chaque côté de la bande de matériau.
  19. Dispositif selon l'une des revendications 15 à 18, dans lequel l'émetteur présente une forme allongée et est orienté le long de la direction du déplacement de la bande de matériau.
EP02702389.4A 2001-03-01 2002-03-01 Procede de production d'un revetement sur une bande de materiau transportee en quasi-continu Expired - Lifetime EP1366331B2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10109847A DE10109847A1 (de) 2001-03-01 2001-03-01 Verfahren zum Erzeugen einer Beschichtung auf einem quasi-endlos geförderten Materialband
DE10109847 2001-03-01
PCT/EP2002/002280 WO2002070973A1 (fr) 2001-03-01 2002-03-01 Procede de production d'un revetement sur une bande de materiau transportee en quasi-continu

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EP1366331A1 EP1366331A1 (fr) 2003-12-03
EP1366331B1 true EP1366331B1 (fr) 2010-11-24
EP1366331B2 EP1366331B2 (fr) 2014-12-31

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EP (1) EP1366331B2 (fr)
AT (1) ATE489594T1 (fr)
DE (2) DE10109847A1 (fr)
WO (1) WO2002070973A1 (fr)

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DE102005043075A1 (de) * 2005-09-10 2007-03-15 Rehau Ag + Co. Verfahren zur Trocknung einer auf einem Kraftfahrzeug-Bauteil aufgebrachten Lackschicht sowie Trocknungssystem hierfür
DE102008029580A1 (de) * 2008-06-21 2009-12-24 Basf Coatings Ag Verfahren zur Beschichtung eines Substrats mit einer durch Elektronenstrahlen härtbaren wasserhaltigen Beschichtungszusammensetzung
DE102019101522B4 (de) * 2019-01-22 2025-07-03 Koenig & Bauer Ag Verfahren zum Beschichten eines bahnförmigen Substrats sowie Vorrichtung zur Durchführung des Verfahrens
DE102019114806A1 (de) * 2019-06-03 2020-12-03 Value & Intellectual Properties Management Gmbh Verfahren zur Herstellung elektrischer oder elektronischer Bauteile oder Schaltungen auf einem flexiblen flächigen Träger

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GB771969A (en) 1954-09-27 1957-04-10 Rudolf Pabst Improvements in or relating to an advertising device
US3286369A (en) * 1963-03-04 1966-11-22 Hupp Corp Drying apparatus
LU84911A1 (fr) * 1983-07-14 1985-04-17 Cockerill Sambre Sa Procede et installation de cuisson d'un revetement organique applique sur un support
DE3828753C2 (de) 1988-08-25 1994-05-19 Heidelberger Druckmasch Ag Vorrichtung zum Trocknen von Druckprodukten in einer Druckmaschine
EP0378731B1 (fr) * 1989-01-20 1993-01-07 Ching-Shun Wu Four de vernissage
EP0486035B1 (fr) * 1990-11-16 1995-02-01 Setsuo Tate Procédé et dispositifs de séchage pour un substrat révêtu
DE4229352A1 (de) 1992-09-07 1994-04-14 Bhs Bayerische Berg Druckmaschine
DE4339661C2 (de) 1993-11-22 1996-09-26 Fraunhofer Ges Forschung Verfahren zum Herstellen von röhrenförmigen Rohlingen aus Fein- oder Feinstblech
DE4435077A1 (de) 1994-09-30 1995-11-09 Siemens Nixdorf Inf Syst Schnell schaltbare und höchstgeschwindigkeitsfähige Infrarotfixierung elektrografischer Tonerbilder
CA2222047A1 (fr) * 1996-04-18 1997-10-23 Infrarodteknik Ab Procede et dispositif permettant le sechage d'une bande en mouvement
AU6316498A (en) * 1997-01-15 1998-08-07 Optimum Air Corporation System and method for drying and curing waterbased coatings
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EP1033544A4 (fr) * 1998-07-30 2006-02-08 Daito Seiki Sechoir, ensemble sechage et procede de sechage
DE19857045C2 (de) * 1998-12-10 2001-02-01 Industrieservis Ges Fuer Innov Beschichtung von Gegenständen
DE20020691U1 (de) * 2000-08-09 2001-02-22 Advanced Photonics Technologies AG, 83052 Bruckmühl Vorrichtung zum Trocknen von Tintenstrahldrucken

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Publication number Publication date
WO2002070973A1 (fr) 2002-09-12
DE10109847A1 (de) 2002-09-19
EP1366331A1 (fr) 2003-12-03
DE50214786D1 (de) 2011-01-05
EP1366331B2 (fr) 2014-12-31
ATE489594T1 (de) 2010-12-15

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