DE102006050704A1 - A method of making a carpet and carpet made by the method - Google Patents
A method of making a carpet and carpet made by the method Download PDFInfo
- Publication number
- DE102006050704A1 DE102006050704A1 DE200610050704 DE102006050704A DE102006050704A1 DE 102006050704 A1 DE102006050704 A1 DE 102006050704A1 DE 200610050704 DE200610050704 DE 200610050704 DE 102006050704 A DE102006050704 A DE 102006050704A DE 102006050704 A1 DE102006050704 A1 DE 102006050704A1
- Authority
- DE
- Germany
- Prior art keywords
- carpet
- pile threads
- loops
- pierced
- tuft carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/22—Physico-chemical treatments
- D05D2305/26—Heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23979—Particular backing structure or composition
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Carpets (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Zum Herstellen eines Teppichs nach dem Tuftingverfahren werden Florfäden (2) in einen Tuftträger (1) eingenadelt, und der Rücken des Tuftträgers (1) wird mit durch den Tuftträger (1) hindurchgestochenen Schlaufen (4) der Florfäden (2) unter Andrücken an einer erhitzten Trommel (6) entlang geführt. Bei vorbestimmter Temperatur werden die Schlaufen (4) der hindurchgestochenen Florfäden (2) angeschmolzen und unter vorbestimmtem Druck an den Tuftträger (1) angedrückt und flach gepresst.To produce a carpet by the tufting process pile threads (2) are needled in a Tuftträger (1), and the back of the Tuftträgers (1) with through the Tuftträger (1) pierced loops (4) of the pile threads (2) under pressure on a heated drum (6) along. At predetermined temperature, the loops (4) of the pierced pile threads (2) are melted and pressed under predetermined pressure to the Tuftträger (1) and pressed flat.
Description
Die Erfindung betrifft ein Verfahren zum Herstellen eines Teppichs nach dem Tuftingverfahren mit den Merkmalen des Oberbegriffes des Anspruches 1 sowie einen nach dem Verfahren hergestellten Teppich.The The invention relates to a method for producing a carpet after the tufting method with the features of the preamble of the claim 1 and a carpet produced by the process.
Die nach dem Tuftingverfahren hergestellten Teppiche dienen vor allem als Auslegeware für Fußböden, für die Bodenverkleidung von Fahrzeugen oder für ähnliche Zwecke. Um bei dem Tuftingverfahren die durch den Tuftträger hindurch gestochenen Schlaufen der Florfäden festzuhalten, wird auf die Unterseite des Tuftträgers ein flüssiger oder plastischer, synthetischer oder natürlicher Klebstoff/Binder oder Latex aufgetragen.The Carpets produced by the tufting process are used primarily as Auslegeware for Floors, for the floor covering of vehicles or similar Purposes. To the tufting through the Tuftträger stitched loops of pile threads To hold on, the bottom of the tuft carrier is a liquid or plastic, synthetic or more natural Adhesive / binder or latex applied.
Der bei der Herstellung nach dem Tuftingverfahren aufgetragene Klebstoff muss getrocknet werden, wozu eine große Menge Energie und Zeit erforderlich ist, und wobei je nach Klebstoffsorte mehr oder weniger schädliche Dämpfe freigesetzt werden. Die Schlaufen der Polfäden belassen, in Abhängigkeit von der Garnstärke, im Rücken des Teppichs einen gewissen Anteil an Polmaterial, wodurch das Verhältnis von Poleinsatzgewicht zu Polschichtgewicht als sichtbares Polmaterial oder Nutzschicht negativ beeinflusst wird. Es entsteht ein rauer und verhältnismäßig steifer Teppichrücken, da der Kleber sowohl die gesamte Schlaufe wie auch den Tuftträger bedeckt und nach der Trocknung entsprechend aushärtet. Hierdurch wird die Verformungsfähigkeit des Teppichs verringert, was insbesondere bei der Verwendung als Bodenverkleidung in Fahrzeugen nachteilig ist.Of the adhesive applied in the manufacture by the tufting process must be dried, which requires a lot of energy and time is, and released depending on the type of adhesive more or less harmful vapors become. The loops of the pile threads leave, depending from the yarn thickness, in the back of the carpet a certain amount of pile material, reducing the ratio of Pole weight to Polschichtgewicht as visible Polmaterial or wear layer is adversely affected. It creates a rough and relatively stiffer Carpet backing, because the glue covers both the entire loop and the Tuftträger and cured accordingly after drying. This becomes the deformability reduces the carpet, especially when used as a Floor covering in vehicles is disadvantageous.
Um
die zuvor geschilderten Nachteile zu vermeiden, wird nach einem
aus der
Der Erfindung liegt die Aufgabe zugrunde, das gattungsgemäße Verfahren so zu gestalten, dass eine Verankerung der Florfäden in dem Tuftträgers ohne jede Klebstoffschicht möglich wird.Of the Invention is based on the object, the generic method so that an anchoring of the pile threads in the Tuftträgers without any adhesive layer possible becomes.
Die Aufgabe wird bei einem gattungsgemäßen Verfahren erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruches 1 gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben. Ein nach dem Verfahren hergestellter Teppich ist Gegenstand des Anspruches 3.The Task is in a generic method according to the invention the characterizing features of claim 1 solved. advantageous Embodiments of the invention are specified in the subclaims. A carpet produced by the method is the subject of the claim Third
Durch das Anschmelzen und Pressen der Florschlaufen wird eine ausreichende Verankerung der Florschlaufe im Tuftträger erreicht. Die angeschmolzenen und angepressten Florschlaufen sorgen somit allein für eine einwandfreie Florverankerung. Ein Verschmelzen der Florschlaufe mit dem Tuftträger ist nicht erforderlich, kann aber, wenn gewünscht, erreicht werden, z. B. in den Fällen, wenn der Flor und der Tuftträger aus dem gleichen Material bestehen. Auf eine Klebstoffschicht zur Floreinbindung kann vollständig und ohne Einschränkung verzichtet werden. Eine Emission von schädlichen Dämpfen ist ausgeschlossen. Darüber hinaus wird die Qualität des Teppichs verbessert, indem der Rücken des Teppichs glatt ist und eine erhöhte Dehnungsfähigkeit aufweist. Durch das Andrücken der durch den Tuftträger hindurchgestochenen Schlaufen der Florfäden an den Tuftträger lässt sich bei gleicher Fadenlänge im Vergleich zu einem mit einer Klebstoffschicht versehenen Teppich eine höhere Polschicht erzielen, so dass im Ergebnis für die Herstellung des Teppichs weniger Material erforderlich ist.By the melting and pressing of the pile loops becomes sufficient Anchoring the pile loop in Tuftträger achieved. The melted and pressed pile loops thus ensure only a flawless Tuft anchorage. A fusion of the pile loop with the Tuftträger is not required, but can, if desired, be achieved, for. In cases, if the pile and the tuft carrier made of the same material. On an adhesive layer for Floreinbindung can completely and without limitation be waived. An emission of harmful vapors is excluded. Furthermore will the quality The carpet is improved by smoothing the back of the carpet and an increased extensibility having. By pressing the one by the tuft carrier pierced loops of pile threads to the tuft carrier can be at the same thread length compared to a carpet provided with an adhesive layer a higher pole layer achieve, so in the result for the preparation of the carpet requires less material.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher erläutert. Es zeigen:One embodiment The invention is illustrated in the drawing and will be described below explained in more detail. It demonstrate:
Ein
nach dem Tuftingverfahren hergestellter Teppich besteht aus einem
Tragegewebe oder Spinnvlies, einem Tuftträger
Beim
Stand der Technik gemäß
Um
auf die Klebstoffschicht vollständig
verzichten zu können,
wird die Floreinbindung auf die nachfolgend beschriebene Weise bewirkt.
Gemäß
Als
Material für
den herzustellenden Teppich werden vorzugsweise synthetische Fasern,
z. B. Polyamid (PA), Polyethylen (PES), Polyacryl (PAC), Polypropylen
(PP), oder Mischungen aus Naturfasern und synthetischen Fasern verwendet.
Die Oberflächentemperatur
auf der beheizten Trommel
Der
nach dem erfindungsgemäßen Verfahren
herstellte Teppich ist in der
Claims (4)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200610050704 DE102006050704A1 (en) | 2006-10-24 | 2006-10-24 | A method of making a carpet and carpet made by the method |
| EP20070016238 EP1916330A1 (en) | 2006-10-24 | 2007-08-18 | Method for manufacturing a carpet and carpet manufactured according to this method |
| RU2007135040/12A RU2007135040A (en) | 2006-10-24 | 2007-09-20 | METHOD FOR MAKING CARPET AND MANUFACTURED BY THIS METHOD CARPET |
| CNA2007101801327A CN101168891A (en) | 2006-10-24 | 2007-10-10 | Method for manufacturing a carpet and carpet manufactured according to this method |
| US11/923,381 US20080095974A1 (en) | 2006-10-24 | 2007-10-24 | Method of Producing a Carpet or Rug, and a Carpet or Rug Produced by Such Method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200610050704 DE102006050704A1 (en) | 2006-10-24 | 2006-10-24 | A method of making a carpet and carpet made by the method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102006050704A1 true DE102006050704A1 (en) | 2008-04-30 |
Family
ID=38895674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE200610050704 Withdrawn DE102006050704A1 (en) | 2006-10-24 | 2006-10-24 | A method of making a carpet and carpet made by the method |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20080095974A1 (en) |
| EP (1) | EP1916330A1 (en) |
| CN (1) | CN101168891A (en) |
| DE (1) | DE102006050704A1 (en) |
| RU (1) | RU2007135040A (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL2003763C2 (en) * | 2009-11-06 | 2011-05-10 | Klieverik Heli Bv | DECORATIVE COVERING AND METHOD FOR MANUFACTURING THEM. |
| CN102597348B (en) * | 2009-11-09 | 2015-04-08 | 株式会社钟化 | Fleece cloth and its manufacturing method |
| CN104695159B (en) * | 2009-11-09 | 2017-04-12 | 株式会社钟化 | Processing device for pile textiles |
| JP2012110403A (en) * | 2010-11-22 | 2012-06-14 | Suminoe Textile Co Ltd | Method of manufacturing tile carpet, and tile carpet manufactured by the method |
| WO2012076348A2 (en) | 2010-12-06 | 2012-06-14 | Niaga Bv | A method to produce a textile product and a textile product resulting from the same |
| CN102578894B (en) * | 2012-03-15 | 2013-11-13 | 冯建兵 | Patch embroidery tufting floor mat and production method thereof |
| DE102014108121A1 (en) * | 2014-06-10 | 2015-12-17 | Kiener Maschinenbau Gmbh | Method for processing a back side of a web material and device for carrying out the method |
| AU2016349412A1 (en) * | 2015-11-05 | 2018-05-10 | Dsm Ip Assets B.V. | A method to manufacture a textile product, a use thereof and a device for applying the method |
| DE102016120169A1 (en) | 2016-10-24 | 2018-04-26 | Kiener Maschinenbau Gmbh | Method and device for producing a discharge on a web material |
| CN111705523A (en) * | 2020-06-12 | 2020-09-25 | 于长德 | Carpet manufacturing method |
| CN113026240A (en) * | 2021-01-23 | 2021-06-25 | 山东容润丰地毯有限公司 | Tufted carpet processing technology |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1710743B1 (en) * | 1961-11-01 | 1970-04-23 | Monsanto Co | Method and device for the treatment of pile or pile fabrics |
| US5536551A (en) * | 1994-07-18 | 1996-07-16 | Jps Automotive | Method for binding tufts |
| DE19506037A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat-stabilizable textile pile goods |
| DE19506038A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat stabilizable textile loop pile fabric |
| DE69320240T2 (en) * | 1992-05-01 | 1998-12-24 | Hoechst Celanese Corp., Somerville, N.J. | Tufting products |
| DE19912546A1 (en) * | 1999-03-19 | 2000-09-28 | Gregor Kohlruss | Preparation of perforated textile pile material, useful as filter or cover on paint rollers, by dissolving away selected regions of the fibers or textile carrier |
| EP1598476A1 (en) * | 2004-05-21 | 2005-11-23 | Klieverik Heli B.V. | Method for manufacturing a carpet |
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| US3285797A (en) * | 1964-05-04 | 1966-11-15 | Bigelow Sanford Inc | Axminster carpet |
| US3616137A (en) * | 1969-11-03 | 1971-10-26 | Kessler Products Co Inc | Pile weatherstripping with monofilament thermoplastic backing |
| GB1328240A (en) * | 1970-12-31 | 1973-08-30 | Shorell Ltd | Carpet and a method of manufacture thereof |
| US3904799A (en) * | 1970-12-31 | 1975-09-09 | Stanley Shorrock | Tufted carpet |
| DE2659139C3 (en) | 1976-12-28 | 1980-11-20 | Dlw Ag, 7120 Bietigheim-Bissingen | Method for anchoring knobs incorporated into a carrier of a tufted fabric |
| EP0030126A1 (en) * | 1979-11-29 | 1981-06-10 | DON BROTHERS BUIST & COMPANY LIMITED | Process for producing tufted fabric, backing therefor and fabric produced by the process |
| US4426415A (en) * | 1981-12-11 | 1984-01-17 | V&L Manufacturing Company, Inc. | Tufted carpeting, especially artificial turf, with tufts stitched through multiple layers of pre-woven backing material of differing gauge |
| US4668552A (en) * | 1986-07-28 | 1987-05-26 | Collins & Aikman Corporation | Wrap yarns having low-melt binder strands and pile fabrics formed therefrom and attendant processes |
| US4705706A (en) * | 1986-09-16 | 1987-11-10 | Avco Synthetic Turf Production Distribution, Inc. | Tufted carpeting having stitches thermally bonded to backing |
| ZA933072B (en) * | 1992-05-01 | 1994-10-30 | Hoechst Celanese Corp | A tufted fabric. |
| EP0604897A1 (en) * | 1992-12-28 | 1994-07-06 | Hoechst Celanese Corporation | Carpet containing a holt melt polyester layer |
| EP0682722B1 (en) * | 1993-12-02 | 1998-01-28 | Günter TESCH | Tufting carpet and process for producing the same |
| US5556684A (en) * | 1994-02-04 | 1996-09-17 | Forero; Miguel | Manufacturing process for synthetic fiber carpets fixed by fusion at regular intervals with crest or tufts, without using glues or using small amounts of glues, where threads do not loosen and thus obtaining the carpets |
| US5962101A (en) * | 1997-04-29 | 1999-10-05 | Donald A. Irwin, Sr. | Dimensionally stable tufted carpet |
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| US6962384B2 (en) * | 2002-08-23 | 2005-11-08 | Daimlerchrysler Corporation | Fold flat motor vehicle seat |
| US6932424B2 (en) * | 2002-08-23 | 2005-08-23 | Daimlerchrysler Corporation | Articulated base with guide track for fold-in-floor vehicle seat |
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| NL1028626C2 (en) | 2005-03-24 | 2006-09-27 | Heek Scholco Entpr B V Van | Method and device for manufacturing artificial grass. |
| US20070270064A1 (en) * | 2006-05-22 | 2007-11-22 | Aseere Lester M | Carpet primary backing having enhanced tufting and tuft securing characteristics |
| US7364634B1 (en) * | 2006-08-07 | 2008-04-29 | Darwin Enterprises | Carpet construction having secondary backing |
-
2006
- 2006-10-24 DE DE200610050704 patent/DE102006050704A1/en not_active Withdrawn
-
2007
- 2007-08-18 EP EP20070016238 patent/EP1916330A1/en not_active Withdrawn
- 2007-09-20 RU RU2007135040/12A patent/RU2007135040A/en not_active Application Discontinuation
- 2007-10-10 CN CNA2007101801327A patent/CN101168891A/en active Pending
- 2007-10-24 US US11/923,381 patent/US20080095974A1/en not_active Abandoned
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1710743B1 (en) * | 1961-11-01 | 1970-04-23 | Monsanto Co | Method and device for the treatment of pile or pile fabrics |
| DE69320240T2 (en) * | 1992-05-01 | 1998-12-24 | Hoechst Celanese Corp., Somerville, N.J. | Tufting products |
| US5536551A (en) * | 1994-07-18 | 1996-07-16 | Jps Automotive | Method for binding tufts |
| DE19506037A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat-stabilizable textile pile goods |
| DE19506038A1 (en) * | 1995-02-22 | 1996-08-29 | Hoechst Trevira Gmbh & Co Kg | Deformable, heat stabilizable textile loop pile fabric |
| DE19912546A1 (en) * | 1999-03-19 | 2000-09-28 | Gregor Kohlruss | Preparation of perforated textile pile material, useful as filter or cover on paint rollers, by dissolving away selected regions of the fibers or textile carrier |
| EP1598476A1 (en) * | 2004-05-21 | 2005-11-23 | Klieverik Heli B.V. | Method for manufacturing a carpet |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1916330A1 (en) | 2008-04-30 |
| US20080095974A1 (en) | 2008-04-24 |
| CN101168891A (en) | 2008-04-30 |
| RU2007135040A (en) | 2009-03-27 |
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| OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
| 8139 | Disposal/non-payment of the annual fee |