CN87204756U - Cleaning machine for mechanical part - Google Patents
Cleaning machine for mechanical part Download PDFInfo
- Publication number
- CN87204756U CN87204756U CN198787204756U CN87204756U CN87204756U CN 87204756 U CN87204756 U CN 87204756U CN 198787204756 U CN198787204756 U CN 198787204756U CN 87204756 U CN87204756 U CN 87204756U CN 87204756 U CN87204756 U CN 87204756U
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- CN
- China
- Prior art keywords
- nozzle
- cleaning
- jet pipe
- valve
- cleaning fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000004140 cleaning Methods 0.000 title claims abstract description 60
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims description 30
- 238000010926 purge Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 238000000746 purification Methods 0.000 claims description 5
- 239000000446 fuel Substances 0.000 claims description 4
- 238000005070 sampling Methods 0.000 abstract description 5
- 230000003749 cleanliness Effects 0.000 abstract 1
- 239000002689 soil Substances 0.000 abstract 1
- 241001417955 Agonidae Species 0.000 description 14
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 210000000582 semen Anatomy 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000012224 working solution Substances 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model is characterized in that a cleaning machine is provided with a sampling valve; the cleaning liquid can be sampled at any time and the utility model can accurately display the cleanliness of the cleaning liquid; a cleaning liquid box is provided with an oil drain valve and can periodically eliminate the oil soil; the nozzle of the spray head is arranged by antisymmetric stagger with the 1/2 nozzle spacing. The male surface of the spray cleaning is enlarged more than one time, and each portion of parts can be evenly cleaned; the utility model adopts the assemble purifying for making the filtration accuracy of the cleaning liquid medium improve. A fine filter can reach 5 mu m. The cleaning machines of three serial products are designed via the utility model.
Description
The utility model relates to the machine components cleaning machine, and particularly band sampling is cut down, nozzle becomes to be interspersed and can improve high temperature, low pressure, the hydro-peening formula machine components cleaning machine of the cleannes of cleaning fluid, comprises the machine of slightly washing, half poacher, poacher.
Mechanical part cleaning machine in addition is used for engineering works or repair shop carries out the inter process cleaning, puts preceding the cleaning and the preceding cleaning of assembling in storage light oil dirt machine components, so that machine components reach higher cleannes, is beneficial to the quality of assurance product.
Usually, hydro-peening formula machine components cleaning machine all is not with sample valve, the cleannes of cleaning fluid, can only static state take a sample to check, the tired lock of its sampling method, the cleaning fluid of being got also is difficult to accurately represent the cleannes of cleaning fluid, thereby is difficult for verifying the top 5 factor of cleaning---and flow, pressure, scavenging period, cleansing medium and medium temperature optimal parameter make to be cleaned machine components not reach the cause investigation work of requirement complicated.
Existing shower nozzle rotary machine parts washer, the nozzle of upper and lower, left and right all is symmetrically distributed, be that shower nozzle is when rotating a circle, be cleaned the corresponding position hydro-peening secondary of machine components, in order to guarantee certain cleaning pressure, when flow one timing, the nozzle of design cleaning machine can not be selected for use too much, so the spacing between the nozzle is bigger, cleaning machine especially for large and medium-sized machine components, spacing bigger (generally more than 80mm), so many positions of machine components are difficult to clean to, even have " dead band "; If adopt the fan spray nozzle, then can reduce jet power greatly, part is difficult for cleaning up.
Cleaning fluid oil content in use directly influences the dirt-removing power of cleaning machine, how to make repeatedly oil in the cleaning fluid that uses, moisture from, in the existing cleaning machine, how overflow launder (42) (see figure 7) is set in cleaning fluid tank, as promptly adopting this method among the SU956071.
The purpose of this utility model provides and a kind ofly becomes to be interspersed and can improve the machine components cleaning machine of cleaning fluid cleannes with sample valve, nozzle.
Below in conjunction with accompanying drawing narration the utility model.
Fig. 1: ZQX-
630 800Slightly wash the machine systematic schematic diagram,
Fig. 2: ZQX-
630 800II poacher systematic schematic diagram;
Fig. 3: ZQX-
630 800II poacher structural front view;
Fig. 4: ZQX-
630 800II poacher structure vertical view,
Fig. 5: the sample valve structure chart,
Fig. 6: fine purifiation, half fine purifiation cleaning fluid tank schematic diagram,
Fig. 7: known technology is provided with the cleaning fluid tank schematic diagram of overflow launder.
Cleaning machine is by pump installation (22), cleaning fluid tank (18), work car (24), frame (25), purge chamber (26), brake (8), upper nozzle (9), lower nozzle (13) and electric, temperature control part branch formation.
Pump installation comprises motor (4), working barrel (3), safety valve (5) and sample valve (7); Half poacher also is equiped with electromagnetism head valve (20,21), and poacher has then added paper type oil filter (19) again.Wherein sample valve is made up of valve body (28), left and right sides valve seat (29), valve rod (30), spheroid (31) O RunddichtringO (32) and entry needle (33) etc.; Sample valve is placed on the pipeline in pump installation exit; Safety valve (5) and Pressure gauge (6) are located on the pipeline between sample valve and the pump.
Cleaning fluid tank is divided into water-oil separating chamber (23) and work liquid chamber (34) by the dividing plate that has filter screen (35), one fuel outlet valve (36) that can regularly get rid of greasy dirt is respectively arranged at the top of two Room, lower box part has a blowoff valve (38), also has electric heater (1), the funnel (37) of pacifying 60 mesh filter screens and oil filter (2) in the case; Poacher and half poacher then add a dividing plate (41) at the work liquid chamber, and clarifier is set on the both sides of dividing plate (41) imports and exports (39,40) and make cleaning fluid through vortex separator (17), see Fig. 6, Fig. 2; Vortex separator (17) is referred to as dynamical type purifier (27) with motor (16), centrifugal pump (15), sees Fig. 2 and Fig. 4.
The upper nozzle of cleaning machine and the jet pipe of lower nozzle have by asymmetric on (10,12), the nozzle (14) that the rule that is interspersed is provided with, nozzle position on nozzle position on the horizontal jet pipe of upper nozzle and the lower nozzle jet pipe, the vertical jet pipe of upper nozzle, the t/2 nozzle spacing that staggers is accordingly seen Fig. 1, Fig. 2.Nozzle on the horizontal level jet pipe is bundle shape jet nozzle, and the nozzle on the jet pipe of upright position is the fan spray nozzle.
During cleaning machine work, the machine components that are contained on the workbench (11) enter in the purge chamber (26) airtight in the frame (25) with work car (24), car is behind the location, purge chamber, starter motor (4), working barrel (3) work, cleaning fluid enters working barrel (3) through pipeline, oil filter (2), after the process pump boosts, be transported to shower nozzle (9) and lower nozzle (13), nozzle on the upper and lower shower nozzle (14) ejection bundle shape or fan spray, under the effect of nozzle jet recoil strength, the shower nozzle rotation reaches the purpose of wash machine part, sees Fig. 1; Scavenging period is controlled automatically by the time relay, reach preset time, motor stops operating, and brake (8) brakes upper nozzle exactly in the position that does not hinder machine components discrepancy purge chamber, then car is pulled out from the purge chamber, prepare to carry out next one circulation.
During work, all flow back to water-oil separating chamber in the cleaning fluid tank, enter the work liquid chamber by the filter screen on the dividing plate again, recycle by oil filter at last by funnel (37) through the cleaning fluid of jet cleaning.
The electric heater of cleaning fluid tank (1) is by temperature controller control, according to predetermined temperature heated wash liquid or quit work.
Poacher then increases some steps on the basis in the above-mentioned course of work when work, be that cleaning fluid enters between the dividing plate (35) and dividing plate (41) of band filter screen from the water-oil separating chamber, import and export the vortex separator (17) that (39,40) enter the dynamical type purifier by clarifier again, entering working barrel by oil filter (2) then boosts, cleaning fluid after boosting is through paper type oil filter (19), electromagnetism water valve (20,21), and the input shower nozzle carries out hydro-peening; During the work of half poacher, cleaning fluid is without paper type oil filter.
Cleaning fluid working power formula purifier, motor (16), centrifugal pump (15) and vortex separator (17) are that the filtering accuracy of cleaning fluid medium can reach 5um after first class purification device and filtering type purifier (dividing plate (35) oil filter (2) and the paper type oil filter (19) that comprise pan (37) and band filter screen) were secondary purification device combination purification.
The utility model compared to the prior art has the following advantages:
1. because cutting down with sampling, can at any time carry out the Dynamic sampling analysis to working solution, accurately and quantitatively understand its cleannes, be beneficial to the optimal parameter of grasping the top 5 factor that cleans, be beneficial to the cleannes that improve machine components.
2. being interspersed because of the nozzle position, when shower nozzle rotates a circle, a corresponding position hydro-peening that is cleaned machine components once, in nozzle quantity, when the nozzle spacing is identical, clean female surface and enlarged one times, jet can be ejected into each position of machine components, solved effectively the part complexity, in the cleaning problem of crisscross eyelet is arranged, improved the cleannes of machine components.
3. cleaning fluid tank of the present utility model is provided with the dividing plate and the fuel outlet valve of band filter screen, and the cleaning fluid of water-oil separating chamber can only enter the work liquid chamber by filter screen; Fuel outlet valve can be termly bleeds off the greasy dirt of cleaning fluid tank, has improved the cleannes of cleaning fluid.
4. the utility model adopts dynamical type purifier and filtering type purifier to carry out combination purification, makes the filtering accuracy of cleaning fluid medium can be not more than 5um, has improved the cleannes of cleaning fluid greatly, has overcome the susceptible to plugging common fault of precise oil filter.
5 the utility model cleaning machine series of products divide slightly wash, half fine purifiation and poacher, helping carrying out multistep in mechanical industry cleans, be that inter process cleans, clean before the warehouse-in and assembling before clean, improved machinery in addition the cleannes of part and engineering goods functional reliability and prolong its service life.
Designed three series of products (seeing the following form) by the utility model, the cleansing medium of employing is low alveolitoid metal cleaner, and its temperature is a room temperature to 60 ℃, and operating pressure is 6～10kgf/cm
2, flow is 200～400l/min.
| Be cleaned the full-size and the height (mm) of part | The filtering accuracy of cleansing medium (μ m) | |||
| φ630×400 | φ800×550 | φ1000×600 | ||
| The seminal plasma machine | ZQX-630 | ZQX-800 | ZQX-1000 | More than 100 |
| Half poacher | ZQX-630Ⅰ | ZQX-800Ⅰ | ZQX- |
20～100 |
| Poacher | ZQX-630Ⅱ | ZQX-800Ⅱ | ZQX- |
10～30 |
Claims (1)
1, the machine components cleaning machine comprises pump installation [22], cleaning fluid tank [18], work car [24], frame [25], purge chamber [26], brake [8], upper nozzle [9], lower nozzle [13] and electric, temperature control part part, it is characterized by:
On the pipeline in a, pump installation [22] exit sample valve [7] is installed, sample valve is made up of valve body [28], left and right sides valve seat [29], valve rod [30], spheroid [31], O RunddichtringO [32] and entry needle [33] etc.
The jet pipe of b, upper and lower shower nozzle [10,12] is provided with nozzle [14], the nozzle position on the nozzle position on the horizontal jet pipe of upper nozzle and the lower nozzle jet pipe, the vertical jet pipe of upper nozzle, and t/2 nozzle spacing accordingly staggers; Nozzle on its horizontal level jet pipe is bundle shape jet nozzle, and the nozzle on the jet pipe of upright position is the fan spray nozzle.
The water-oil separating chamber [23] of c, cleaning fluid tank [18] and work liquid chamber [34] are separated by the dividing plate [35] of band filter screen, and the top of two Room is provided with the fuel outlet valve [36] that can regularly get rid of greasy dirt.
D, has the combination purification device of forming by dynamical type purifier and filtering type purifier; The dynamical type purifier is made up of motor [16], centrifugal pump [15] and vortex separator [17]; The filtering type purifier is made up of dividing plate [35], oil filter [2] and the paper type oil filter [19] of funnel [37], band filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN198787204756U CN87204756U (en) | 1987-11-10 | 1987-11-10 | Cleaning machine for mechanical part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN198787204756U CN87204756U (en) | 1987-11-10 | 1987-11-10 | Cleaning machine for mechanical part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN87204756U true CN87204756U (en) | 1988-09-28 |
Family
ID=4820606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN198787204756U Expired - Lifetime CN87204756U (en) | 1987-11-10 | 1987-11-10 | Cleaning machine for mechanical part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN87204756U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284440A (en) * | 2011-06-14 | 2011-12-21 | 无锡帝凡精工机械有限公司 | cleaning device for small parts |
| CN101254503B (en) * | 2007-03-02 | 2013-01-23 | Kleen安全系统公司 | Multipurpose Parts Water Washer |
| CN103028561A (en) * | 2007-03-02 | 2013-04-10 | Kleen安全系统公司 | Multipurpose aqueous parts washer and process |
| CN103084361A (en) * | 2012-12-18 | 2013-05-08 | 北京兴华机械厂 | Inertia type instrument closed structure internal recycling cleaning device |
| CN105598086A (en) * | 2015-12-29 | 2016-05-25 | 深圳市壹帆自动化有限公司 | Spirally-through spraying cleaning machine |
| CN107051953A (en) * | 2017-06-16 | 2017-08-18 | 中国人民解放军第五七九工厂 | A kind of machine components cleaning device |
| CN107138474A (en) * | 2017-07-19 | 2017-09-08 | 丽水学院 | A kind of mould production cleans stress processing unit with automatic |
| CN107158761A (en) * | 2017-06-22 | 2017-09-15 | 合肥通用机械研究院 | A kind of centrifugal dehumidifier for separating gypsum |
| CN108906755A (en) * | 2018-07-11 | 2018-11-30 | 芜湖博康汽车饰件有限公司 | One kind being used for automobile parts electrophoretic paint processing unit and method |
| CN111906068A (en) * | 2020-03-06 | 2020-11-10 | 常州大学 | High-pressure water cleaning system for valve body |
| CN113399344A (en) * | 2021-05-31 | 2021-09-17 | 中车广东轨道交通车辆有限公司 | Technological parameter optimization method and calculation device for high-pressure jet cleaning machine |
-
1987
- 1987-11-10 CN CN198787204756U patent/CN87204756U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101254503B (en) * | 2007-03-02 | 2013-01-23 | Kleen安全系统公司 | Multipurpose Parts Water Washer |
| CN103028561A (en) * | 2007-03-02 | 2013-04-10 | Kleen安全系统公司 | Multipurpose aqueous parts washer and process |
| CN102284440A (en) * | 2011-06-14 | 2011-12-21 | 无锡帝凡精工机械有限公司 | cleaning device for small parts |
| CN103084361A (en) * | 2012-12-18 | 2013-05-08 | 北京兴华机械厂 | Inertia type instrument closed structure internal recycling cleaning device |
| CN103084361B (en) * | 2012-12-18 | 2015-06-17 | 北京兴华机械厂 | Inertia type instrument closed structure internal recycling cleaning device |
| CN105598086A (en) * | 2015-12-29 | 2016-05-25 | 深圳市壹帆自动化有限公司 | Spirally-through spraying cleaning machine |
| CN107051953A (en) * | 2017-06-16 | 2017-08-18 | 中国人民解放军第五七九工厂 | A kind of machine components cleaning device |
| CN107158761A (en) * | 2017-06-22 | 2017-09-15 | 合肥通用机械研究院 | A kind of centrifugal dehumidifier for separating gypsum |
| CN107138474A (en) * | 2017-07-19 | 2017-09-08 | 丽水学院 | A kind of mould production cleans stress processing unit with automatic |
| CN108906755A (en) * | 2018-07-11 | 2018-11-30 | 芜湖博康汽车饰件有限公司 | One kind being used for automobile parts electrophoretic paint processing unit and method |
| CN111906068A (en) * | 2020-03-06 | 2020-11-10 | 常州大学 | High-pressure water cleaning system for valve body |
| CN113399344A (en) * | 2021-05-31 | 2021-09-17 | 中车广东轨道交通车辆有限公司 | Technological parameter optimization method and calculation device for high-pressure jet cleaning machine |
| CN113399344B (en) * | 2021-05-31 | 2022-05-20 | 中车广东轨道交通车辆有限公司 | Technological parameter optimization method and calculation device for high-pressure jet cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |