CN220568407U - A pressure reducing valve test bench - Google Patents
A pressure reducing valve test bench Download PDFInfo
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- CN220568407U CN220568407U CN202321837618.4U CN202321837618U CN220568407U CN 220568407 U CN220568407 U CN 220568407U CN 202321837618 U CN202321837618 U CN 202321837618U CN 220568407 U CN220568407 U CN 220568407U
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Abstract
Description
技术领域Technical field
本实用新型涉及阀门检测技术领域,尤其涉及一种减压阀测试台。The utility model relates to the technical field of valve detection, and in particular to a pressure reducing valve test bench.
背景技术Background technique
减压阀是在进口压力不断变化的情况下,将进口压力减至某一需要的出口压力,并依靠介质本身的能量,保持出口压力和温度值在一定的范围内;从流体力学的观点看,减压阀是一个局部阻力可以变化的节流元件,即通过改变节流面积,使流速及流体的动能改变,造成不同的压力损失,从而达到减压的目的;在实际的生产过程中,由于铸模使阀体出现沙眼等缺陷导致在后续的生产、装配时,减压阀有可能会出现漏气、压力不平衡等情况,直接用于设备上极易发生事故,故有必要对减压阀的气密性能及稳定性能进行检测。The pressure reducing valve reduces the inlet pressure to a certain required outlet pressure when the inlet pressure is constantly changing, and relies on the energy of the medium itself to keep the outlet pressure and temperature within a certain range; from the perspective of fluid mechanics , the pressure reducing valve is a throttling element with variable local resistance, that is, by changing the throttling area, the flow rate and the kinetic energy of the fluid are changed, resulting in different pressure losses, thereby achieving the purpose of pressure reduction; in the actual production process, Due to defects such as trachoma in the valve body caused by the casting mold, the pressure reducing valve may suffer from air leakage, pressure imbalance, etc. during subsequent production and assembly. It is very easy to cause accidents when used directly on equipment, so it is necessary to The air tightness and stability performance of the valve are tested.
目前,燃气减压阀一般安装在燃气主管路上,对燃气起到减压、稳压作用,是使用燃气设备的现场管路上不可缺少的设备,燃气减压阀上包括减压阀体和连接在所述减压阀体上的连接气管,因此,本领域研究人员提供了一种减压阀测试台。At present, gas pressure reducing valves are generally installed on gas main pipelines to reduce and stabilize gas pressure. They are indispensable equipment on on-site pipelines using gas equipment. The gas pressure reducing valves include a pressure reducing valve body and a The connecting air pipe on the pressure reducing valve body, therefore, researchers in the field provide a pressure reducing valve test bench.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服现有技术的不足,针对燃气减压阀体上连接气管的密封性能,提供了一种减压阀测试台。The technical problem to be solved by the utility model is to overcome the shortcomings of the existing technology and provide a pressure reducing valve test bench for the sealing performance of the gas pipe connected to the gas pressure reducing valve body.
本实用新型的技术方案为:一种减压阀测试台,包括机架,所述机架上设置有工作台和压力检测装箱,所述工作台上固定设置有第一定位夹具组件和第二定位夹具组件,所述第一定位夹具组件包括夹具座,所述夹具座一端设置有放置块,另一端通过气缸固定板水平连接有堵紧气缸,所述堵紧气缸的输出端连接有堵头,所述堵头上设置有与进气管连接的进气孔和连接孔,所述第二定位夹具组件包括固定座、设置在所述固定座上的连接管头、开关座以及与出气管连接的出气孔,所述压力检测箱上设置有高压表、电子数显表以及流量计,所述高压表与所述进气管连接,所述电子数显表和所述流量计与所述出气管连接。The technical solution of the present invention is: a pressure reducing valve test bench, which includes a frame. A workbench and a pressure detection box are provided on the frame. A first positioning fixture assembly and a third positioning fixture assembly are fixedly provided on the workbench. Two positioning clamp assemblies. The first positioning clamp assembly includes a clamp base. One end of the clamp base is provided with a placement block, and the other end is horizontally connected to a blocking cylinder through a cylinder fixing plate. The output end of the blocking cylinder is connected to a blocking block. The plug is provided with an air inlet hole and a connecting hole connected to the air inlet pipe. The second positioning fixture assembly includes a fixed base, a connecting pipe head provided on the fixed base, a switch base and an air outlet pipe. The connected air outlet, the pressure detection box is provided with a high pressure meter, an electronic digital display meter and a flow meter, the high pressure meter is connected to the air inlet pipe, the electronic digital display meter and the flow meter are connected to the outlet Tracheal connection.
由上述方案可知,所述放置块用于放置减压阀,所述堵头用于在所述堵紧气缸的驱动下对减压阀的进气端进行堵紧,所述进气孔用于通过进气管通入所述高压气体,所述连接孔用于连通减压阀的进气端,所述第一定位夹具组件用于对减压阀进气口进行堵塞后通入高压气体,所述连接管座用于连接减压阀上的连接气管,所述高压表与进气管连通,控制并显示进气管注入的高压气体压力,所述流量计用于测量连接气管的流量,所述第二定位夹具组件用于对减压阀出气口进行堵塞,所述进气管能够往减压阀的进气口注入气体,气体经减压阀减压后从减压阀的出气口流经连接气管输出,所述气体压力检测箱能够通过检测所述出气管的压力判断减压阀的气密性及气压稳定情况,自动化程度高,检测效率高。It can be seen from the above solution that the placing block is used to place the pressure reducing valve, the plug is used to block the air inlet end of the pressure reducing valve driven by the blocking cylinder, and the air inlet hole is used to The high-pressure gas is introduced through the air inlet pipe, the connecting hole is used to communicate with the air inlet end of the pressure reducing valve, and the first positioning clamp assembly is used to block the air inlet of the pressure reducing valve and then introduce the high-pressure gas, so The connecting pipe seat is used to connect the connecting air pipe on the pressure reducing valve, the high pressure gauge is connected to the air inlet pipe, and controls and displays the high pressure gas pressure injected into the air inlet pipe. The flow meter is used to measure the flow rate of the connecting air pipe. The third The two positioning clamp assemblies are used to block the air outlet of the pressure reducing valve. The air inlet pipe can inject gas into the air inlet of the pressure reducing valve. After the gas is decompressed by the pressure reducing valve, it flows from the air outlet of the pressure reducing valve through the connecting air pipe. Output, the gas pressure detection box can determine the air tightness and air pressure stability of the pressure reducing valve by detecting the pressure of the air outlet pipe, with a high degree of automation and high detection efficiency.
所述堵头呈圆柱状设置,所述进气孔设置在所述堵头的外圆周面上,所述连接孔设置在所述堵头的端面,所述进气孔与所述连接孔连通。由此可见,所述连接孔用于所述堵紧气缸驱动所述堵头伸出后连接减压阀的进气管口进行连接。The plug is arranged in a cylindrical shape, the air inlet hole is arranged on the outer circumferential surface of the plug, the connecting hole is arranged on the end surface of the plug, and the air inlet hole is connected with the connecting hole . It can be seen that the connecting hole is used for connecting the air inlet pipe port of the pressure reducing valve after the plugging cylinder drives the plug to extend.
所述压力检测箱内设置有第一电磁阀和第二电磁阀,所述压力检测箱上设置有与所述第一电磁阀连接的第一调压旋钮和与所述第二电磁阀连接的第二调压旋钮,所述机架的底部设置有气源,所述气源通过进气气管分别与所述第一电磁阀和第二电磁阀连接。由此可见,所述第一调压旋钮与所述第一电磁阀连接用于调节高压,所述第二调压旋钮与所述第二电磁阀连接用于调节低压。The pressure detection box is provided with a first solenoid valve and a second solenoid valve. The pressure detection box is provided with a first pressure regulating knob connected to the first solenoid valve and a pressure regulating knob connected to the second solenoid valve. The second pressure regulating knob is provided with an air source at the bottom of the frame, and the air source is connected to the first solenoid valve and the second solenoid valve respectively through an air inlet pipe. It can be seen that the first pressure adjusting knob is connected to the first solenoid valve for adjusting high pressure, and the second pressure adjusting knob is connected to the second solenoid valve for adjusting low pressure.
所述放置块上设置有放置凹槽。由此可见,所述减压阀通过所述放置凹槽对减压阀进行固定放置。The placement block is provided with a placement groove. It can be seen that the pressure reducing valve is fixedly placed through the placement groove.
所述开关座包括连通短管和设置在所述连通短管上的开关扳手,所述连通短管两端均设置有紧固螺母,所述连通短管分别与所述出气孔和连接管头连通,所述连通短管通过流量管与所述流量计连接。由此可见,所述开关扳手用于控制所述连通短管的通断。The switch seat includes a short connecting pipe and a switch wrench arranged on the short connecting pipe. Fastening nuts are provided at both ends of the short connecting pipe. The short connecting pipe is connected to the air outlet and the connecting pipe head respectively. Communicated, the short communicating tube is connected to the flow meter through a flow tube. It can be seen that the switch wrench is used to control the opening and closing of the connecting short pipe.
所述压力检测箱上还设置有U型压力计。由此可见,所述U型压力计便于对电子数显表进行校核,避免结果出现误差。The pressure detection box is also equipped with a U-shaped pressure gauge. It can be seen that the U-shaped pressure gauge facilitates calibration of the electronic digital display and avoids errors in the results.
所述工作台上设置有若干供所述进气管和所述出气管插设的安装通孔。由此可见,所述进气管和出气管通过安装通孔与所述第一电磁阀和所述第二电磁阀连接。The workbench is provided with a plurality of installation through holes for inserting the air inlet pipe and the air outlet pipe. It can be seen that the air inlet pipe and the air outlet pipe are connected to the first solenoid valve and the second solenoid valve through installation through holes.
附图说明Description of drawings
图1是本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2是第一定位夹具组件的结构示意图;Figure 2 is a schematic structural diagram of the first positioning clamp assembly;
图3是第二定位夹具组件的结构示意图;Figure 3 is a schematic structural diagram of the second positioning clamp assembly;
图4是第二定位夹具组件的剖视图;Figure 4 is a cross-sectional view of the second positioning clamp assembly;
图5是本实用新型连接示意图。Figure 5 is a schematic diagram of the connection of the present utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
如图1至图5所示,本实用新型为一种减压阀测试台,包括机架1,所述机架1上设置有工作台2和压力检测箱3,所述工作台2上固定设置有第一定位夹具组件4和第二定位夹具组件5,所述第一定位夹具组件4包括夹具座41,所述夹具座41一端设置有放置块42,所述放置块42上设置有放置凹槽421,另一端通过气缸固定板43水平连接有堵紧气缸44,所述堵紧气缸44的输出端连接有堵头45,所述堵头45在所述堵紧气缸44驱动下朝向所述放置块42实现进给运动,所述堵头45上设置有与进气管连接的进气孔46和连接孔47,所述第二定位夹具组件5包括固定座51、设置在所述固定座51上的连接管头52、开关座53以及与出气管连接的出气孔54,所述压力检测箱3上设置有高压表6、电子数显表7以及流量计8,所述压力检测箱3上还设置有U型压力计9,所述高压表6与所述进气管连接,所述电子数显表7和所述流量计8与所述出气管连接,所述工作台2上设置有若干供所述进气管和所述出气管插设的安装通孔21。As shown in Figures 1 to 5, the utility model is a pressure reducing valve test bench, which includes a frame 1. The frame 1 is provided with a workbench 2 and a pressure detection box 3. The workbench 2 is fixed on A first positioning clamp assembly 4 and a second positioning clamp assembly 5 are provided. The first positioning clamp assembly 4 includes a clamp base 41. One end of the clamp base 41 is provided with a placement block 42. The placement block 42 is provided with a placement block 42. The other end of the groove 421 is horizontally connected to a blocking cylinder 44 through the cylinder fixing plate 43. The output end of the blocking cylinder 44 is connected to a plug 45. The plug 45 is driven by the blocking cylinder 44 toward the desired position. The placing block 42 realizes the feeding movement. The plug 45 is provided with an air inlet hole 46 and a connecting hole 47 connected to the air inlet pipe. The second positioning clamp assembly 5 includes a fixed seat 51, 51 on the connecting pipe head 52, the switch seat 53 and the air outlet hole 54 connected to the air outlet pipe. The pressure detection box 3 is provided with a high pressure gauge 6, an electronic digital display meter 7 and a flow meter 8. The pressure detection box 3 A U-shaped pressure gauge 9 is also provided on the workbench 2. The high-pressure gauge 6 is connected to the air inlet pipe. The electronic digital display meter 7 and the flow meter 8 are connected to the air outlet pipe. The workbench 2 is provided with a A plurality of installation through holes 21 for inserting the air inlet pipe and the air outlet pipe.
在本实施例中,减压阀体的附图标记为100,连接气管的附图标记为200。In this embodiment, the reference number of the pressure reducing valve body is 100, and the reference number of the connecting air pipe is 200.
所述堵头45呈圆柱状设置,所述进气孔46设置在所述堵头45的外圆周面上,所述连接孔47设置在所述堵头45的端面,所述进气孔46与所述连接孔47连通。The plug 45 is arranged in a cylindrical shape, the air inlet hole 46 is provided on the outer circumferential surface of the plug 45 , the connecting hole 47 is provided on the end surface of the plug 45 , the air inlet hole 46 Communicated with the connecting hole 47 .
所述压力检测箱3内设置有第一电磁阀和第二电磁阀,所述压力检测箱3上设置有与所述第一电磁阀连接的第一调压旋钮31和与所述第二电磁阀连接的第二调压旋钮32,所述机架1的底部设置有气源,所述气源通过进气气管分别与所述第一电磁阀和第二电磁阀连接。The pressure detection box 3 is provided with a first solenoid valve and a second solenoid valve. The pressure detection box 3 is provided with a first pressure regulating knob 31 connected to the first solenoid valve and a first pressure regulating knob 31 connected to the second solenoid valve. The second pressure regulating knob 32 connected to the valve is provided with an air source at the bottom of the frame 1, and the air source is connected to the first solenoid valve and the second solenoid valve respectively through the air inlet pipe.
所述开关座53包括连通短管531和设置在所述连通短管531上的开关扳手532,所述连通短管531两端均设置有紧固螺母533,所述连通短管531分别与所述出气孔54和连接管头52连通,所述连通短管531通过流量管道与所述流量计8连接。在本实施例中,所述连通短管531与所述固定座51可拆卸连接。The switch seat 53 includes a short connecting tube 531 and a switch wrench 532 provided on the short connecting tube 531. Fastening nuts 533 are provided at both ends of the short connecting tube 531. The short connecting tube 531 is connected to the short connecting tube 531 respectively. The air outlet hole 54 is connected to the connecting pipe head 52, and the short connecting pipe 531 is connected to the flow meter 8 through a flow pipe. In this embodiment, the short connecting tube 531 and the fixing base 51 are detachably connected.
本实用新型的工作流程为:将减压阀体100通过放置凹槽421放置到放置块42上,堵头45在所述堵紧气缸44驱动下朝向所述放置块42实现进给运动,堵头45上的连接孔47与减压阀体100的进气口连通,连接气管200与连接管头52连接,堵头45上的进气孔46连接进气管,固定座51上的出气孔54连接出气管,通入高压气体,高压表6显示通入的高压气体压力,电子数显表7显示连接气管200出口端的压力值,通过显示的压力值判断减压阀体200上连接气管200的气密性及气压稳定情况,本实用新型自动化程度高,检测效率高。The working process of the utility model is as follows: place the pressure reducing valve body 100 on the placement block 42 through the placement groove 421, and the plug 45 is driven by the plugging cylinder 44 to realize the feeding movement toward the placement block 42. The connecting hole 47 on the head 45 is connected to the air inlet of the pressure reducing valve body 100, the connecting air pipe 200 is connected to the connecting pipe head 52, the air inlet hole 46 on the plug 45 is connected to the air inlet pipe, and the air outlet hole 54 on the fixed seat 51 Connect the air outlet pipe and introduce high-pressure gas. The high-pressure meter 6 displays the pressure of the incoming high-pressure gas. The electronic digital display meter 7 displays the pressure value at the outlet end of the connected air pipe 200. The pressure value on the pressure reducing valve body 200 connected to the air pipe 200 is judged by the displayed pressure value. Air tightness and air pressure stability, the utility model has a high degree of automation and high detection efficiency.
最后需要强调的是,以上所述并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种变化和更改,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be emphasized that the above description is not intended to limit the present utility model. For those skilled in the art, the present utility model may have various changes and modifications. All changes within the spirit and principles of the present utility model shall be made. Any modifications, equivalent substitutions, improvements, etc. shall be included in the protection scope of the present utility model.
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| CN119756835A (en) * | 2025-03-05 | 2025-04-04 | 南京自控仪表有限公司 | Pressure reducer reliability testing device |
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| CN119756835A (en) * | 2025-03-05 | 2025-04-04 | 南京自控仪表有限公司 | Pressure reducer reliability testing device |
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Effective date of registration: 20250212 Address after: 529931 Room 201, Comprehensive Building, Guangdong (Yangdong District) Green Energy Demonstration Industrial Park, Beishi Town, Yangdong District, Yangjiang City, Guangdong Province (Address Application) Patentee after: Open Technology (Guangdong) Co.,Ltd. Country or region after: China Address before: Area B, 2nd Floor, No. 73 Shenli Road, Tanzhou Town, Zhongshan City, Guangdong Province, 528400 Patentee before: Guangdong Kaixing Intelligent Electric Co.,Ltd. Country or region before: China |