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CN213816202U - Graphene electrode structure - Google Patents

Graphene electrode structure Download PDF

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CN213816202U
CN213816202U CN202023043742.2U CN202023043742U CN213816202U CN 213816202 U CN213816202 U CN 213816202U CN 202023043742 U CN202023043742 U CN 202023043742U CN 213816202 U CN213816202 U CN 213816202U
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porous
graphene
substrate
electrode
lithiated
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姚培智
许沛清
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Ene Technology Shenzhen Co ltd
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Abstract

The utility model provides a graphite alkene electrode structure, its making devices includes: a tunnel kiln, wherein a conveyer belt for bearing and conveying a porous substrate with a plurality of pores is arranged in the tunnel kiln; a plurality of ultrasonic sprayers arranged in the tunnel kiln and used for arranging liquid polyimide and spraying the liquid polyimide to the porous substrate; and the plurality of carbon dioxide laser irradiators are arranged in the tunnel kiln and used for providing carbon dioxide laser irradiation for the porous substrate, so as to manufacture a graphene electrode structure produced by the device.

Description

Graphene electrode structure
The utility model discloses a divisional application, its mother case is the application of the chinese utility model patent of application date for 2020, 4 months and 24 days, application number 202020635702.8, invention name "graphite alkene electrode making devices and graphite alkene electrode structure".
Technical Field
The present invention relates to a graphene electrode structure, and more particularly to a graphene electrode structure capable of being produced by ultrasonic spraying, combination of a porous substrate and irradiation of a carbon dioxide laser.
Background
Graphite is a crystal structure composed of multi-layer graphene, and graphene (graphene) is a single-layer graphite structure, each carbon atom is bonded with three adjacent carbon atoms in an sp2 crystal structure and extends into a honeycomb-shaped hexagonal two-dimensional structure, so that graphene is widely used in the fields of semiconductors, touch panels, solar cells, and the like, and is expected to be widely used in the development of various industrial fields such as photoelectricity, green energy power generation, environmental biomedical sensing, composite functional materials, and the like.
On the other hand, the current electric vehicles and smart phones require batteries with higher capacity and faster charging, and the industry needs to seek solutions. Accordingly, the present invention relates to a graphene electrode manufacturing apparatus and a graphene electrode structure, which can be developed to promote the development of the industry, and therefore can be produced by the time-consuming process.
SUMMERY OF THE UTILITY MODEL
The present invention provides a graphene electrode structure, which can achieve excellent economic benefits in the production of graphene electrodes, and the lithiated graphene electrode can be used as a negative electrode of a lithium ion battery; the porous graphene substrate can be used as an electrode plate of a super capacitor; the lithiated graphene electrode can be used as a negative electrode of a super-capacitor lithium battery.
The utility model discloses a reach above-mentioned purpose, the technical means that its graphite alkene electrode making devices adopted including: a tunnel kiln, wherein a conveyer belt for bearing and conveying a porous substrate with a plurality of pores is arranged in the tunnel kiln; a plurality of ultrasonic sprayers arranged in the tunnel kiln and used for arranging liquid polyimide and spraying the liquid polyimide to the porous substrate; and a plurality of carbon dioxide laser irradiators arranged in the tunnel kiln and used for providing carbon dioxide laser irradiation for the porous substrate.
In another embodiment, the front and rear ends of the conveyor belt are provided with a first rotating shaft and a second rotating shaft, and the substrate is wound between the first rotating shaft and the second rotating shaft.
In the aforementioned embodiment, the substrate support further comprises a turning idler for turning the substrate, wherein the turning idler is connected to a third shaft for rolling the substrate.
In the aforementioned embodiments, wherein the porous substrate is selected from the group consisting of: a porous carbon substrate, porous graphite or a porous metal substrate.
This novel graphite alkene electrode structure, its characterized in that it is a porous graphite alkene substrate, including: a porous substrate having a plurality of pores; a plurality of high-purity porous graphene layers attached to the pores.
In the aforementioned embodiments, wherein the porous substrate is selected from the group consisting of: a porous carbon substrate, porous graphite or a porous metal substrate.
In the aforementioned embodiment, the porous graphene substrate is used as an electrode plate of a super capacitor.
In another embodiment, the porous graphene substrate further has a structure of a lithiated graphene electrode, and the lithiated graphene electrode is a plurality of high-purity porous graphene layers of the porous graphene substrate, wherein gaps exist between the layers, and a plurality of lithium ions are embedded in the gaps.
In the foregoing embodiments, the lithiated graphene electrode serves as a negative electrode of a lithium ion battery.
In the foregoing embodiments, the lithiated graphene electrode serves as a negative electrode of a super capacitor lithium battery.
The manufacturing device of the graphene electrode plate of the utility model has the advantages that by means of the above structural design, the porous graphene substrate and the lithiated graphene electrode can be produced in large quantities; the lithiated graphene electrode can be used as a negative electrode of a lithium ion battery, so that the lithium ion battery is used as an electrode plate of the lithium ion battery and has larger storage capacity; the porous graphene substrate can be used as an electrode plate of a super capacitor, so that the capacitance of the electrode plate of the super capacitor is larger; the lithiated graphene electrode can be used as a negative electrode of a super-capacitor lithium battery, so that the production and application of the process method of the graphene electrode of the utility model achieve excellent economic benefit.
For a better understanding and appreciation of the invention, its techniques, features, and advantages, reference should be made to the drawings and detailed description, which follow, in order to make the invention more readily understood and appreciated.
Drawings
Fig. 1 is a schematic flow chart of the manufacturing process of the present invention.
FIG. 2A is a schematic view of the present invention using ultrasonic spraying to permeate liquid polyimide onto a porous substrate.
Fig. 2B is a partial enlarged view of the porous substrate of the present invention.
Fig. 3A is a schematic view of a porous coated substrate according to the present invention.
Fig. 3B is a partial enlarged view of the porous coated substrate of the present invention.
Fig. 4 is a schematic view of the porous coated substrate irradiated with a carbon dioxide laser according to an embodiment of the present invention.
Fig. 5A is a schematic diagram of the porous graphene substrate of the present invention.
Fig. 5B is a partially enlarged view of the porous graphene substrate according to the present invention.
FIG. 6 is a schematic view of the present invention, which uses ultrasonic spraying to penetrate liquid polyimide into a porous substrate and carbon dioxide laser irradiation in a tunnel kiln.
Fig. 7A is a schematic view of the ultrasonic spraying and carbon dioxide laser irradiation of the first surface of a roll of porous substrate in a tunnel kiln according to the present invention.
Fig. 7B is a schematic view of the ultrasonic spraying and carbon dioxide laser irradiation of the second surface of a roll of porous substrate in a tunnel kiln according to the present invention.
Fig. 8 is a cross-sectional view of the multi-layer lithiated graphene electrode of the present invention.
Fig. 9 is a schematic diagram of the super capacitor of the present invention.
Fig. 10 is a schematic diagram of a lithium ion battery according to the present invention.
Description of reference numerals: a polyimide 11; an ultrasonic sprayer 12; a porous substrate 20; step 1201; step 2202; step 3203; an aperture 205; a first surface 207; a second surface 208; a polyimide layer 21; a porous coated substrate 22; a conveyor belt 28; a steering idler 29; a tunnel kiln 30; a first rotating shaft 302; a second rotating shaft 304; a third rotating shaft 306; a carbon dioxide laser irradiator 32; a porous graphene layer 34; a porous graphene substrate 36; a lithiated graphene electrode 38; a multi-layered lithiated graphene electrode 39; a super capacitor 40; an electrode plate 42; a second electrode plate 46; a lithium ion battery 50; a negative electrode 52; a diaphragm 54; a positive electrode 56.
Detailed Description
Referring to fig. 1 to 10, in order to illustrate the preferred embodiment of the graphene electrode manufacturing apparatus and the graphene electrode structure of the present invention, the drawings are schematic diagrams for convenience of description, which only illustrate the basic structure of the present invention in a schematic manner, and the illustrated drawings are not limited to the same shape and size ratio as those in actual implementation, which is an optional design.
The utility model provides a graphite alkene electrode making devices and graphite alkene electrode structure, this graphite alkene electrode making devices, its characterized in that includes:
a tunnel kiln 30 in which a conveyor belt 28 for carrying and conveying a porous substrate 20 having a plurality of pores is disposed;
a plurality of ultrasonic sprayers 12 disposed in the tunnel kiln 30 for disposing a liquid polyimide 11 and spraying the liquid polyimide 11 toward the porous substrate 20;
a plurality of carbon dioxide laser irradiators 32 disposed in the tunnel kiln 30 for providing carbon dioxide laser irradiation to the porous substrate 20.
As shown in fig. 1, the operation of the manufacturing apparatus includes:
step 1 (201): as shown in fig. 2A, a liquid Polyimide 11 (PI) is taken, the liquid Polyimide 11 is formed into mist particles by ultrasonic spraying, and then the mist particles are infiltrated into a porous substrate 20 having a plurality of pores 205, so that a Polyimide layer 21 is attached to the periphery of the plurality of pores 205 of the porous substrate 20, thereby forming a porous coating substrate 22, and the schematic diagram of the porous coating substrate 22 is shown in fig. 3A;
the liquid polyimide 11 is sprayed by ultrasonic waves, the liquid polyimide 11 is fed into an ultrasonic sprayer 12, the ultrasonic sprayer 12 generates high frequency vibration waves (ultrasonic waves) to act on the liquid polyimide 11 by using a piezoelectric crystal oscillator (piezoelectric oscillator/vibrator) to vibrate the liquid polyimide 11 into very small mist-like particles, and the mist-like particles of the polyimide 11 can be continuously and stably sprayed by using the nozzle configuration, the air flow or the pressure difference of the ultrasonic sprayer 12, so that the polyimide layer 21 is formed around the plurality of pores 205 of the porous substrate 20.
Fig. 2B is an enlarged view of the porous substrate 20, showing a plurality of pores 205 in the porous substrate 20;
step 2 (202): as shown in fig. 4, the porous coated substrate 22 moves inside a tunnel kiln 30 (including the inner side, the upper part or the lower part of the inner part) by a conveyor belt 28, a plurality of carbon dioxide laser irradiators 32 are disposed inside the tunnel kiln 30, and the plurality of carbon dioxide laser irradiators 32 continuously irradiate the porous coated substrate 22 passing through the tunnel kiln 30 with carbon dioxide laser, so that the polyimide layer 21 of the porous coated substrate 22 forms a high-purity porous graphene layer 34, thereby forming the porous coated substrate 22 into a porous graphene substrate 36, and the porous graphene substrate 36 is shown in fig. 5A. Fig. 5B is a partially enlarged view of the porous graphene substrate, showing that there are numerous pores 205 in the porous graphene substrate, and a high-purity porous graphene layer 34 is attached to the periphery of the pores 205.
Optionally, the process further comprises a step 3 (203): the porous graphene substrate 36 is subjected to a lithiation process, so that the porous graphene substrate 36 forms a lithiated graphene electrode 38(lithiated graphene electrode).
Therefore, a novel method for manufacturing the graphene electrode can be provided, and excellent production economic benefits can be achieved.
Wherein the liquid polyimide 11 of the step 1(201) is liquefied
Figure BDA0002840654070000051
Figure BDA0002840654070000052
Is the trade name of Polyimide (PI) film material produced by DuPont, USA, and is available on the market, and polyimide can be obtained quickly and at low cost by applying the product.
Wherein, the porous substrate 20 of step 1(201) can be selected from one of the following: a porous carbon substrate, a porous graphite, a porous metal substrate, but not limited thereto; the pores 205 of the porous substrate 20 increase the overall substrate surface area.
Wherein, the liquid polyimide 11 obtained in step 1(201) is sprayed with mist particles of the polyimide 11 by ultrasonic spraying and then permeates into a porous substrate 20, as shown in fig. 2A, the mist particles of the liquid polyimide 11 are permeated into a porous substrate 20 by one or a plurality of ultrasonic sprayers 12; alternatively, as shown in fig. 6, at least one or a plurality of ultrasonic sprayers 12 are disposed inside the tunnel kiln 30 (including the inner side, the inner top or the inner bottom), and when the porous substrates 20 move on the conveyor belt 28, the plurality of ultrasonic sprayers 12 spray atomized mist particles of the liquid polyimide 11 onto the porous substrates 20 from various angles, so that the porous substrates 20 are attached with a polyimide layer 21 on the periphery of the plurality of pores 205 to form a porous coating substrate 22. Referring to fig. 3B, which is a partially enlarged view of the porous coated substrate 22, a plurality of pores 205 are formed in the porous coated substrate 22, and a polyimide layer 21 is attached to the periphery of the plurality of pores 205.
In another embodiment, as shown in FIG. 7A, the porous substrate 20 is a roll-to-roll substrate and has a first surface 207 and a second surface 208, the porous substrate 20 is disposed around a first shaft 302 and a second shaft 304, the first rotating shaft 302 and the second rotating shaft 304 are respectively disposed at the front end and the rear end of the conveyor belt 28, the porous substrate 20 is exposed with the first surface 207 upward, and is transported by the conveyor belt 28 into the tunnel kiln 30 to move, so that the first surface 207 of the porous substrate 20 receives the plurality of ultrasonic sprayers 12 to spray mist particles of the liquid polyimide 11 into the porous substrate 20, then, the tunnel kiln 30 is irradiated continuously by carbon dioxide laser from a plurality of carbon dioxide laser irradiators 32 to form a high-purity porous graphene layer 34 on the polyimide layer 21 of the porous coating substrate 22, and then the high-purity porous graphene layer is coiled on the second rotating shaft 304 at the rear end;
as shown in fig. 7B, the second rotating shaft 304 is moved, the porous substrate 20 wound around the second rotating shaft 304 is moved through a turning idler 29 to expose the second surface 208 of the porous substrate 20 upwards, the conveyor belt 28 is fed into the tunnel kiln 30 to move, the second surface 208 of the porous substrate 20 receives the plurality of ultrasonic sprayers 12 to spray the mist particles of the liquid polyimide 11 into the porous substrate 20, and then the tunnel kiln 30 receives the plurality of carbon dioxide laser irradiators 32 to continuously irradiate the carbon dioxide laser with the carbon dioxide laser, so that the polyimide layer 21 of the porous coating substrate 22 forms a high-purity porous graphene layer 34, which is then wound around a third rotating shaft 306, thereby forming a porous graphene substrate 36. In other words, the porous graphene substrate 36 includes: a porous substrate 20 having a plurality of pores 205; a plurality of high purity porous graphene layers 34, the plurality of high purity porous graphene layers 34 attached to the periphery of the plurality of pores 205.
The plurality of carbon dioxide laser irradiators 32 in the above steps 2(202) continuously irradiate the porous coating substrate 22 passing through the tunnel kiln 30 with carbon dioxide laser light, so that the polyimide layer 21 of the porous coating substrate 22 forms a high-purity porous graphene layer 34 because: the polyimide layer 21 is irradiated with a carbon dioxide laser beam to absorb energy, thereby vibrating the atomic lattice of the polyimide 11, breaking the bonds between C ═ O and N — C in the molecules thereof, and rearranging the atoms of the Aromatic compounds (Aromatic compounds) to form a porous graphene layer 34; since the polyimide 11 includes aromatic and imide (aromatic nitrile), the polyimide 11 may eventually form the porous graphene layer 34.
In the step 3(203), the porous graphene substrates 36 are subjected to a lithiation process to form a plurality of lithiated graphene electrodes 38 on the porous graphene substrates 36, wherein lithiation refers to intercalation of lithium ions into gaps between graphene layers of the porous graphene substrates 36, so that lithium ions are conveniently deintercalated during discharge and intercalated during charge when the porous graphene substrates are used as a negative electrode. In other words, the porous graphene substrate 36 further has a structure of a lithiated graphene electrode 38, and the lithiated graphene electrode 38 is a plurality of high-purity porous graphene layers 34 of the porous graphene substrate 36, wherein gaps exist between the layers, and a plurality of lithium ions are inserted into the gaps.
In addition, as shown in fig. 8, after the lithiated graphene electrode 38 is formed in the step 3(203), a plurality of lithiated graphene electrodes 38 may be stacked to form a multi-layered lithiated graphene electrode 39.
Lithiated graphene electrodes 38 have several advantages, such as: the ultrathin thickness of the lithium ion battery can accelerate the reciprocating speed of lithium ions between the anode and the cathode; besides, it has enough gaps and pores to increase the charge and discharge rate and provide a buffer space for the volume expansion and contraction change of the electrode during charge and discharge, thereby avoiding the electrode damage.
As shown in fig. 9, in an embodiment, after the porous graphene substrate 36 is formed in the step 2(202), the porous graphene substrate 36 may be used as an electrode plate 42 of a supercapacitor 40; according to the parallel plate capacitance formula:
C=εA/D,
wherein C is capacitance, A is the area of the parallel plates, D is the distance between the parallel plates, epsilon is the dielectric constant between the parallel plates,
since the porous graphene substrate 36 has more gaps and pores than a general electrode and thus has a larger surface area, the larger the capacitance, and thus the larger the capacitance, which makes it to be used as the electrode plate 42 of the supercapacitor 40.
Moreover, another second electrode plate 46 of the super capacitor 40 can also be made of a porous graphene substrate 36 as the second electrode plate 46, and the surface area thereof is also large, which can also make the capacitance of the super capacitor 40 larger.
As shown in fig. 10, in an embodiment, after the formation of the lithiated graphene electrode 38 in step 3(203), the lithiated graphene electrode 38 may serve as a negative electrode 52 of a lithium ion battery 50; because the lithiated graphene electrode 38 has a plurality of graphene layer-to-layer gaps, more lithium ions can be inserted into the gaps, and the lithium ion battery 50 has a larger capacity of storage as the negative electrode 52. The lithium ion battery 50 in fig. 10 is illustrated by taking a polymer lithium ion battery as an example, and the polymer lithium ion battery also belongs to a general lithium ion battery 50, except that the electrolyte of the polymer lithium ion battery is a solid electrolyte. The general lithium ion battery 50 is mainly composed of a positive electrode 56, a negative electrode 52, a separator 54(separator), and the like. The polymer lithium ion battery is also composed of a positive electrode 56, a negative electrode 52, a separator 54(separator), and the like, and the separator 54 is compatible with a solid electrolyte.
Further, after the plurality of lithiated graphene electrodes 38 are stacked into the multi-layered lithiated graphene electrode 39, the multi-layered lithiated graphene electrode 39 has more gaps between graphene layers than the single-layered lithiated graphene electrode 38, so that more lithium ions can be inserted into the gaps, and the multi-layered lithiated graphene electrode can be used as the electrode plate 42 of the lithium ion battery 50 to have a larger storage capacity.
In one embodiment, after the formation of the lithiated graphene electrode 38 in step 3(203), the lithiated graphene electrode 38 may be used as a negative electrode of a super capacitor Lithium Battery (ultra capacitor Lithium Battery), because the lithiated graphene electrode 38 has a plurality of graphene layer-to-layer gaps, which allows more Lithium ions to be inserted into the gaps, so that the Lithium ion storage capacity of the Lithium ion Battery is larger as a negative electrode of the super capacitor Lithium Battery.
The manufacturing device of the graphene electrode plate of the utility model, by means of the above-mentioned structural design, can make the porous graphene substrate 36 and the lithiated graphene electrode 38 have the feasibility of mass production; the lithiated graphene electrode 38 can be used as a negative electrode 52 of the lithium ion battery 50, so that the lithium ion battery 50 can have a larger storage capacity as an electrode plate 42; the porous graphene substrate 36 can be used as an electrode plate 42 of a super capacitor 40, so that the capacitance of the electrode plate 42 of the super capacitor 40 is larger; the lithiated graphene electrode 38 can be used as a negative electrode of a super capacitor lithium battery, so that the production and application of the process method of the graphene electrode of the utility model achieve excellent economic benefit.
The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (6)

1. A graphene electrode structure, which is a porous graphene substrate, comprising:
a porous substrate having a plurality of pores;
a plurality of high-purity porous graphene layers attached to the periphery of the plurality of pores.
2. The graphene electrode structure of claim 1, wherein the porous substrate is selected from the group consisting of: a porous carbon substrate, porous graphite or a porous metal substrate.
3. The graphene electrode structure of claim 1, wherein the porous graphene substrate is an electrode plate of a supercapacitor.
4. The graphene electrode structure of claim 1, wherein the porous graphene substrate further has a structure of a lithiated graphene electrode, the lithiated graphene electrode is a plurality of high-purity porous graphene layers of the porous graphene substrate, gaps are formed between the layers of the plurality of high-purity porous graphene layers, and a plurality of lithium ions are inserted into the gaps.
5. The graphene electrode structure of claim 4, wherein the lithiated graphene electrode is a negative electrode of a lithium ion battery.
6. The graphene electrode structure of claim 4, wherein the lithiated graphene electrode is a negative electrode of a super-capacitor lithium battery.
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