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CN211803566U - Winding automatic wire feeding and cutting device - Google Patents

Winding automatic wire feeding and cutting device Download PDF

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Publication number
CN211803566U
CN211803566U CN201922182750.6U CN201922182750U CN211803566U CN 211803566 U CN211803566 U CN 211803566U CN 201922182750 U CN201922182750 U CN 201922182750U CN 211803566 U CN211803566 U CN 211803566U
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China
Prior art keywords
wire
wire feeding
cutter
manipulator
line
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Expired - Fee Related
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CN201922182750.6U
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Chinese (zh)
Inventor
周珂
陈慧
廖述艳
马细艳
黄奇翰
熊刚
廖述林
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Zhongshan Competent Automation Equipment Co ltd
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Zhongshan Competent Automation Equipment Co ltd
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Abstract

The utility model discloses an automatic wire feeding and cutting device winds, including setting up chassis and the grudging post on work platform, the chassis on be equipped with originated wire holder, tail line cutter subassembly and follow the leading-out terminal of originated wire holder presss from both sides the end of a thread and the translation is sent the line and is passed the traction machinery hand of tail line cutter subassembly, the grudging post on be equipped with the follow the leading-out terminal clamp of tail line cutter subassembly gets the line feeding machinery hand of line material and lift translation. The utility model discloses a pull the manipulator, send the cooperation of line manipulator, realize horizontal and fore-and-aft reciprocating motion and send the line, overcome the rubber tyer and sent the line easily to skid and the not enough defect of wearing and tearing and power, guaranteed the wire winding and sent the stability of line, improved the lasting durability of sending the line structure. On the other hand, draw the manipulator and set up together with the automatic tangent line structure of wire winding, keep away from wire winding mechanism, saved the central point that wire winding mechanism put the space, provide bigger design space for magnetism encircles line automated production.

Description

绕线自动送线切线装置Winding automatic wire feeding and cutting device

【技术领域】【Technical field】

本实用新型涉及绕线自动送线切线装置,属于绕线自动送线技术领域。The utility model relates to a winding automatic wire feeding and cutting device, which belongs to the technical field of winding automatic wire feeding.

【背景技术】【Background technique】

绕线自动送线结构,特别是适用于磁环绕线的较细铜线的自动送线,通常都是胶轮夹持送线。但在胶轮夹持送线时,常常因为铜线较细、表面光滑,容易打滑,造成送线不稳定,影响自动生产流程,另一方面,胶轮易磨损,使得送线机构不耐用。The winding automatic wire feeding structure, especially for the automatic wire feeding of the thinner copper wire of the magnetic winding wire, is usually clamped by the rubber wheel to feed the wire. However, when the rubber roller clamps and feeds the wire, the copper wire is often thin and the surface is smooth, which is easy to slip, causing the wire feeding to be unstable and affecting the automatic production process.

并且,胶轮送线结构复杂,再配套切线装置,占用空间大,影响后续工序的自动化设计。In addition, the structure of the wire feeding of the rubber roller is complex, and the tangent device is matched with it, which takes up a lot of space and affects the automation design of the subsequent process.

【实用新型内容】【Content of utility model】

本实用新型目的是为了克服现有技术的不足,提供一种送线不易打滑,稳定性好,耐用的绕线自动送线切线装置。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide an automatic wire feeding and cutting device for winding, which is not easy to slip, has good stability and is durable.

本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is to realize through the following technical solutions:

绕线自动送线切线装置,其特征在于包括设置在工作平台上的底架和立架,所述的底架上设有起始导线座、尾线切刀组件和从所述起始导线座的出线端夹出线头并平移送线穿过所述尾线切刀组件的牵引机械手,所述的立架上设有从所述尾线切刀组件的出线端夹取线料并升降平移的送线机械手。The winding automatic wire feeding and cutting device is characterized in that it includes a base frame and a vertical frame arranged on the working platform, and the base frame is provided with a starting wire seat, a tail wire cutter assembly, and a starting wire seat from the starting wire seat. The outgoing end of the wire clamps the wire head and translates the pulling manipulator that feeds the wire through the tail wire cutter assembly. Wire feed manipulator.

如上所述的绕线自动送线切线装置,其特征在于所述的尾线切刀组件包括刀座和穿设在所述刀座内的刀具,所述的刀座具有线孔,所述的底架上设有能够推动所述刀具在所述刀座内旋转从而切断线孔出线端绕线的旋转驱动。The above-mentioned automatic wire feeding and thread cutting device for winding is characterized in that the tail wire cutter assembly comprises a cutter seat and a cutter arranged in the cutter seat, the cutter seat has a wire hole, and the The bottom frame is provided with a rotary drive capable of pushing the cutter to rotate in the cutter seat so as to cut the winding of the wire outlet end of the wire hole.

如上所述的绕线自动送线切线装置,其特征在于所述的刀具外表面为部分圆周面,所述刀座设有与所述刀具外表面匹配的内弧面,所述线孔成型于所述的刀具刀刃经过的内弧面部分。The above-mentioned automatic wire feeding and tangent device for winding is characterized in that the outer surface of the cutter is a partial circumferential surface, the cutter seat is provided with an inner arc surface that matches the outer surface of the cutter, and the wire hole is formed on the outer surface of the cutter. The inner arc surface part that the blade of the tool passes through.

如上所述的绕线自动送线切线装置,其特征在于所述的刀具包括限位端和连接所述旋转驱动的连接端,切刀成型于所述的限位端和连接端之间,所述切刀的外表面与所述限位端和连接端的外表面形成部分的外圆周面,所述切刀的内表面为轴向中部突起的曲面。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the cutter comprises a limit end and a connection end connected to the rotary drive, and the cutter is formed between the limit end and the connection end, so The outer surface of the cutter and the outer surfaces of the limiting end and the connecting end form a part of the outer circumferential surface, and the inner surface of the cutter is a curved surface protruding in the middle of the axial direction.

如上所述的绕线自动送线切线装置,其特征在于所述的旋转驱动包括驱动气缸,所述驱动气缸的伸缩端和所述刀具之间由连杆连接。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the rotary drive comprises a driving cylinder, and the telescopic end of the driving cylinder and the cutter are connected by a connecting rod.

如上所述的绕线自动送线切线装置,其特征在于所述刀具的连接端伸出于所述刀座的部分具有不同于圆周面的切面与所述的连杆匹配固定连接。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the part of the connecting end of the cutter protruding from the cutter seat has a tangent surface different from the circumferential surface and is matched and fixedly connected to the connecting rod.

如上所述的绕线自动送线切线装置,其特征在于所述的牵引机械手由牵引气缸驱动在所述起始导线座和尾线切刀组件之间移动。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the pulling manipulator is driven by a pulling cylinder to move between the starting wire seat and the tail wire cutter assembly.

如上所述的绕线自动送线切线装置,其特征在于所述的送线机械手由气缸驱动伸缩,所述的立架上设有驱动所述送线机械手和气缸平移送线的皮带传动机构。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the wire feeding manipulator is driven and retracted by a cylinder, and the vertical frame is provided with a belt transmission mechanism for driving the wire feeding manipulator and the cylinder to translate the wire feeding.

如上所述的绕线自动送线切线装置,其特征在于所述的牵引机械手和送线机械手的移动方向平行,并与所述牵引机械手和送线机械手的伸缩方向垂直形成三维方向的运动。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the moving directions of the pulling manipulator and the wire feeding manipulator are parallel, and are perpendicular to the stretching directions of the pulling manipulator and the wire feeding manipulator to form a three-dimensional movement.

如上所述的绕线自动送线切线装置,其特征在于所述的牵引机械手和送线机械手均为可开合的机械夹。The above-mentioned automatic wire feeding and cutting device for winding is characterized in that the pulling manipulator and the wire feeding manipulator are both openable and closable mechanical clamps.

与现有技术相比,本实用有如下优点:Compared with the prior art, the present invention has the following advantages:

本实用新型采用牵引机械手、送线机械手配合,实现横向和纵向的往复运动送线,克服了胶轮送线易打滑和磨损及动力不足的缺陷,保证了绕线送线的稳定性,提高了送线结构的持久耐用性。The utility model adopts the cooperation of the pulling manipulator and the wire feeding manipulator to realize the reciprocating movement of the wire feeding in the horizontal and vertical directions, overcomes the defects of easy slippage and wear and insufficient power of the wire feeding by the rubber wheel, ensures the stability of the winding wire feeding, and improves the performance of the wire feeding. Long-lasting durability of the wire feed structure.

另一方面,牵引机械手与绕线自动切线结构设置在一起,远离绕线机构,节省了绕线机构的中心位置空间,为磁环绕线自动化生产提供更大设计空间。On the other hand, the pulling manipulator is set together with the winding automatic tangent structure, away from the winding mechanism, which saves the center position space of the winding mechanism and provides a larger design space for the automatic production of the magnetic winding wire.

【附图说明】【Description of drawings】

图1为本实用新型的应用状态示意图;Fig. 1 is the application state schematic diagram of the utility model;

图2为本实用新型的部分结构示意图;Fig. 2 is the partial structure schematic diagram of the present utility model;

图3为本实用新型的部分结构分解示意图;Fig. 3 is the partial structure exploded schematic diagram of the present utility model;

图4为刀具结构示意图;Figure 4 is a schematic diagram of the tool structure;

图5为刀座结构示意图。FIG. 5 is a schematic diagram of the structure of the tool holder.

【具体实施方式】【Detailed ways】

下面结合具体实施例对本实用新型作进一步地详细说明:Below in conjunction with specific embodiment, the utility model is described in further detail:

如图1-5所示,绕线自动送线切线装置,包括设置在工作平台 10上的底架1和立架2,底架1上设有起始导线座3、尾线切刀组件 4和从起始导线座3的出线端夹出线头并平移送线穿过尾线切刀组件 4的牵引机械手5,立架2上设有从尾线切刀组件4的出线端夹取线料从而升降并平移的送线机械手6。牵引机械手5与送线机械手6均能够进行平移及伸缩(或升降)的往复运动。进一步地,牵引机械手 5与送线机械手6的移动方向平行,牵引机械手5的伸缩方向与送线机构手的伸缩方向垂直,并与二者的平移方向形成三维方向的运动,从而有利于全方位送线,送线范围更大,送线更精准。牵引机械手5 和送线机械手6均为可开合的机械夹,优选平行开合的机械夹,便于线性夹取线料,更加快速准确夹取,降低机械手位移的精确度。As shown in Figures 1-5, the automatic wire feeding and cutting device for winding includes a base frame 1 and a vertical frame 2 arranged on the working platform 10. The base frame 1 is provided with a starting wire seat 3 and a tail wire cutter assembly 4 And the pulling manipulator 5 which clamps the wire head from the wire outlet end of the starting wire holder 3 and translates the wire feeding through the tail wire cutter assembly 4. Thereby, the wire feeding manipulator 6 that lifts and translates. Both the pulling manipulator 5 and the wire feeding manipulator 6 can perform reciprocating motion of translation and extension (or lift). Further, the moving direction of the pulling manipulator 5 is parallel to the moving direction of the wire feeding manipulator 6, and the telescopic direction of the pulling manipulator 5 is perpendicular to the telescopic direction of the wire feeding mechanism hand, and forms a three-dimensional movement with the translation direction of the two, thereby facilitating the omnidirectional movement. Wire feeding, the wire feeding range is larger, and the wire feeding is more accurate. Both the pulling manipulator 5 and the wire feeding manipulator 6 are openable and closable mechanical clamps, preferably parallel open and close mechanical clamps, which are convenient for linearly gripping the wire material, more quickly and accurately gripping, and reducing the accuracy of the displacement of the manipulator.

进一步地,尾线切刀组件4包括刀座41和穿设在刀座41内的刀具42,刀座41具有线孔411,底架1上设有能够推动刀具42在所述刀座41内旋转从而切断线孔411出线端绕线的旋转驱动43。Further, the tail wire cutter assembly 4 includes a knife seat 41 and a knife 42 passing through the knife seat 41 , the knife seat 41 has a wire hole 411 , and the base frame 1 is provided with a tool capable of pushing the knife 42 in the knife seat 41 The rotary drive 43 is rotated to cut off the wire outlet end winding of the wire hole 411 .

优选地,刀具42外表面为部分圆周面,刀座41设有与刀具42 外表面匹配的内弧面412,线孔411成型于刀具42刀刃经过的内弧面部分。线孔411可以为一个,两个或多个,便于送线穿孔。Preferably, the outer surface of the cutter 42 is a partial circumferential surface, the cutter seat 41 is provided with an inner arc surface 412 matching the outer surface of the cutter 42 , and the line hole 411 is formed on the inner arc surface portion where the blade of the cutter 42 passes. The number of wire holes 411 can be one, two or more, which is convenient for wire feeding perforations.

更进一步地,刀具42包括限位端421和连接旋转驱动43的连接端422,切刀423成型于限位端421和连接端422之间,切刀423的外表面与限位端421和连接端422的外表面形成部分的外圆周面,切刀423处外表面周向不完整,形成切线刀刃。优选地,切刀423的内表面为轴向中部突起的曲面,这样,使得切刀423轴向上中间厚,两边薄,薄边形成刀刃切线,中间厚使得切刀423转动时,切线力度大,切线更快,并且刀刃不易卷边,使用寿命更长。Further, the cutter 42 includes a limit end 421 and a connection end 422 connected to the rotary drive 43 , the cutter 423 is formed between the limit end 421 and the connection end 422 , and the outer surface of the cutter 423 is connected with the limit end 421 and The outer surface of the end 422 forms part of the outer circumferential surface, and the outer surface of the cutter 423 is not complete in the circumferential direction, forming a tangent blade. Preferably, the inner surface of the cutter 423 is a curved surface that protrudes in the middle of the axial direction, so that the cutter 423 is thick in the middle in the axial direction, and thin on both sides. , the tangent is faster, and the blade is not easy to curl, and the service life is longer.

优选地,旋转驱动43包括驱动气缸431,驱动气缸431的伸缩端和刀具42之间由连杆432连接。连杆432至少为一个,优选两个,两个连杆432结构可以相同也可以不同。两个连杆432之间铰接连接,连杆432与刀具42连接一端为固定连接,优选地,刀具42的连接端 422伸出于刀座41的部分具有不同于圆周面的切面4221,连接其的连杆432具有匹配的内切面从而与刀具42的连接端422固定连接。这样使得刀具42无需地盈装配也能更稳定的被推动旋转切线。Preferably, the rotary drive 43 includes a drive cylinder 431 , and the telescopic end of the drive cylinder 431 and the cutter 42 are connected by a connecting rod 432 . There are at least one connecting rod 432, preferably two connecting rods, and the structures of the two connecting rods 432 may be the same or different. The two connecting rods 432 are hingedly connected, and the connecting end of the connecting rod 432 and the cutter 42 is fixedly connected. The connecting rod 432 has a matching inner cut surface so as to be fixedly connected with the connecting end 422 of the cutter 42 . In this way, the cutter 42 can be pushed to rotate the tangent more stably without the need for ground fitting.

优选地,牵引机械手5由牵引气缸51驱动在起始导线座3和尾线切刀组件4之间移动。当然,牵引机械手5的牵引驱动也可以为其他驱动机构。送线机械手6由气缸61驱动伸缩,立架2上设有驱动送线机械手6和气缸61平移送线的皮带传动机构。气缸驱动短程伸缩移动,皮带传动机构驱动长行程移动,配合更加稳定,移动更快速。Preferably, the pulling manipulator 5 is driven by the pulling cylinder 51 to move between the starting wire holder 3 and the tail wire cutter assembly 4 . Of course, the traction drive of the traction robot 5 may also be other driving mechanisms. The wire feeding manipulator 6 is driven and retracted by the air cylinder 61 , and the vertical frame 2 is provided with a belt transmission mechanism that drives the wire feeding manipulator 6 and the air cylinder 61 to translate the wire feeding. The cylinder drives the short-range telescopic movement, and the belt drive mechanism drives the long-stroke movement, making the coordination more stable and the movement faster.

本实用新型送线时,线料由起始导线座3穿过,指出尾线切刀组件4,然后牵引机械手5打开并伸出夹住线料端部,并向尾线切刀组件4移动,使线料端部穿过尾线切刀组件的线孔411并伸出,此时,送线机械手6位于尾线切刀组件4出线端的上部,机械手伸出,夹取线料端部,然后缩回,并向绕线工位平移,拉出设定的线料长度后,旋转驱动43工作,驱动刀具42在刀座41内转动,从而切断线孔411 出线端的线料,完成一个工件的送线。When the utility model feeds the wire, the wire material is passed through the starting wire holder 3, and the tail wire cutter assembly 4 is pointed out, and then the pulling manipulator 5 is opened and stretched out to clamp the end of the wire material, and moves toward the tail wire cutter assembly 4. , so that the end of the wire material passes through the wire hole 411 of the tail wire cutter assembly and stretches out. At this time, the wire feeding manipulator 6 is located at the upper part of the wire outlet end of the tail wire cutter assembly 4, and the manipulator extends out and grips the end of the wire material. Then it retracts and translates to the winding station. After pulling out the set length of wire material, the rotary drive 43 works, and the driving tool 42 rotates in the tool seat 41, thereby cutting the wire material at the wire outlet end of the wire hole 411 to complete a workpiece. the delivery line.

Claims (10)

1.绕线自动送线切线装置,其特征在于:包括设置在工作平台(10)上的底架(1)和立架(2),所述的底架(1)上设有起始导线座(3)、尾线切刀组件(4)和从所述起始导线座(3)的出线端夹出线头并平移送线穿过所述尾线切刀组件(4)的牵引机械手(5),所述的立架(2)上设有从所述尾线切刀组件(4)的出线端夹取线料并升降平移的送线机械手(6)。1. The wire winding automatic wire feeding and cutting device is characterized in that: it comprises a base frame (1) and a vertical frame (2) arranged on the working platform (10), and the base frame (1) is provided with a starting wire A seat (3), a tail wire cutter assembly (4), and a pulling manipulator ( 5), the vertical frame (2) is provided with a wire feeding manipulator (6) that picks up the wire material from the wire outlet end of the tail wire cutter assembly (4) and lifts and translates. 2.根据权利要求1所述的绕线自动送线切线装置,其特征在于所述的尾线切刀组件(4)包括刀座(41)和穿设在所述刀座(41)内的刀具(42),所述的刀座(41)具有线孔(411),所述的底架(1)上设有能够推动所述刀具(42)在所述刀座(41)内旋转从而切断线孔(411)出线端绕线的旋转驱动(43)。2. The winding automatic wire feeding and cutting device according to claim 1, characterized in that the tail wire cutter assembly (4) comprises a knife seat (41) and a A tool (42), the tool seat (41) has a wire hole (411), and the bottom frame (1) is provided with a tool (42) capable of pushing the tool (42) to rotate in the tool seat (41) so as to The rotary drive (43) for the winding of the wire outlet end of the wire hole (411) is cut off. 3.根据权利要求2所述的绕线自动送线切线装置,其特征在于所述的刀具(42)外表面为部分圆周面,所述刀座(41)设有与所述刀具(42)外表面匹配的内弧面(412),所述线孔(411)成型于所述的刀具(42)刀刃经过的内弧面部分。3. The winding automatic wire feeding and cutting device according to claim 2, characterized in that the outer surface of the cutter (42) is a partial circumferential surface, and the cutter seat (41) is provided with the cutter (42) The outer surface is matched with the inner arc surface (412), and the line hole (411) is formed on the inner arc surface portion of the cutter (42) through which the cutting edge passes. 4.根据权利要求2或3所述的绕线自动送线切线装置,其特征在于所述的刀具(42)包括限位端(421)和连接所述旋转驱动(43)的连接端(422),切刀(423)成型于所述的限位端(421)和连接端(422)之间,所述切刀(423)的外表面与所述限位端(421)和连接端(422)的外表面形成部分的外圆周面,所述切刀(423) 的内表面为轴向中部突起的曲面。4. The winding automatic wire feeding and cutting device according to claim 2 or 3, characterized in that the cutter (42) comprises a limit end (421) and a connection end (422) connected to the rotary drive (43) ), the cutter (423) is formed between the limit end (421) and the connection end (422), and the outer surface of the cutter (423) is connected to the limit end (421) and the connection end ( The outer surface of 422) forms part of the outer circumferential surface, and the inner surface of the cutter (423) is a curved surface protruding in the axial middle. 5.根据权利要求2所述的绕线自动送线切线装置,其特征在于所述的旋转驱动(43)包括驱动气缸(431),所述驱动气缸(431)的伸缩端和所述刀具(42)之间由连杆(432)连接。5. The winding automatic wire feeding and cutting device according to claim 2, characterized in that the rotary drive (43) comprises a driving cylinder (431), the telescopic end of the driving cylinder (431) and the cutter (431). 42) are connected by connecting rods (432). 6.根据权利要求5所述的绕线自动送线切线装置,其特征在于所述刀具(42)的连接端(422)伸出于所述刀座(41)的部分具有不同于圆周面的切面(4221)与所述的连杆(432)匹配固定连接。6 . The automatic wire feeding and cutting device for winding according to claim 5 , wherein the part of the connecting end ( 422 ) of the cutter ( 42 ) protruding from the cutter seat ( 41 ) has different diameters from the circumferential surface. The cut surface (4221) is matched and fixedly connected with the connecting rod (432). 7.根据权利要求1所述的绕线自动送线切线装置,其特征在于所述的牵引机械手(5)由牵引气缸(51)驱动在所述起始导线座(3)和尾线切刀组件(4)之间移动。7. The winding automatic wire feeding and cutting device according to claim 1, characterized in that the pulling manipulator (5) is driven by the pulling cylinder (51) on the starting wire seat (3) and the tail wire cutter Move between components (4). 8.根据权利要求1所述的绕线自动送线切线装置,其特征在于所述的送线机械手(6)由气缸(61)驱动伸缩,所述的立架(2)上设有驱动所述送线机械手(6)和气缸(61)平移送线的皮带传动机构。8. The winding automatic wire feeding and cutting device according to claim 1, characterized in that the wire feeding manipulator (6) is driven to expand and contract by the cylinder (61), and the vertical frame (2) is provided with a driving station. The belt transmission mechanism of the wire feeding manipulator (6) and the cylinder (61) translates the wire feeding. 9.根据权利要求1所述的绕线自动送线切线装置,其特征在于所述的牵引机械手(5)和送线机械手(6)的移动方向平行,并与所述牵引机械手(5)和送线机械手(6)的伸缩方向垂直形成三维方向的运动。9. The winding automatic wire feeding and tangent device according to claim 1, characterized in that the moving directions of the traction manipulator (5) and the wire feeding manipulator (6) are parallel, and are parallel to the traction manipulator (5) and the wire feeding manipulator (6). The telescopic direction of the wire feeding manipulator (6) forms a three-dimensional movement vertically. 10.根据权利要求1所述的绕线自动送线切线装置,其特征在于所述的牵引机械手(5)和送线机械手(6)均为可开合的机械夹。10 . The automatic wire feeding and cutting device for winding according to claim 1 , wherein the pulling manipulator ( 5 ) and the wire feeding manipulator ( 6 ) are both openable and closable mechanical clamps. 11 .
CN201922182750.6U 2019-12-07 2019-12-07 Winding automatic wire feeding and cutting device Expired - Fee Related CN211803566U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113336026A (en) * 2021-04-28 2021-09-03 拜罗智能产业技术研究院(山东)有限公司 Unmanned high-speed winding equipment and method suitable for rod body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113336026A (en) * 2021-04-28 2021-09-03 拜罗智能产业技术研究院(山东)有限公司 Unmanned high-speed winding equipment and method suitable for rod body

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