CN219176819U - Gear brake structure and garden instrument - Google Patents
Gear brake structure and garden instrument Download PDFInfo
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- CN219176819U CN219176819U CN202223343140.8U CN202223343140U CN219176819U CN 219176819 U CN219176819 U CN 219176819U CN 202223343140 U CN202223343140 U CN 202223343140U CN 219176819 U CN219176819 U CN 219176819U
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Abstract
Description
技术领域technical field
本实用新型涉及园林工具技术领域,尤其是一种齿轮刹车结构及具有齿轮刹车结构的园林工具。The utility model relates to the technical field of garden tools, in particular to a gear brake structure and a garden tool with the gear brake structure.
背景技术Background technique
现有技术中园林工具的刹车结构一般采用刹车皮与铁片之间的摩擦实现刹车,这种刹车方式局限于用皮带传动的结构产品中,不能拓展更多的产品,皮带传动结构复杂,零件偏多,会产生更多的模具费,人工费,使机器的整体造价会偏高,导致产品没有竞争力,且皮带传动容易打滑,皮带有弹性当滑动时使传动比不恒定,传动不够稳定。The braking structure of garden tools in the prior art generally uses the friction between the brake pads and the iron sheet to achieve braking. This braking method is limited to structural products driven by belts, and more products cannot be expanded. The structure of belt transmission is complicated, and the parts Too much will generate more mold costs and labor costs, which will make the overall cost of the machine higher, resulting in uncompetitive products, and the belt drive is easy to slip. When the belt is elastic, the transmission ratio is not constant when it slides, and the transmission is not stable enough. .
实用新型内容Utility model content
本实用新型所要达到的目的就是提供一种齿轮刹车结构,零件少,结构简单紧凑,不会打滑,传动稳定。The purpose of the utility model is to provide a gear brake structure with few parts, simple and compact structure, no slipping and stable transmission.
为了达到上述目的,本实用新型采用如下技术方案:一种齿轮刹车结构,包括电机、齿轮传动组件、齿轮刹车组件和输出轴组件,所述齿轮刹车组件包括刹车片和刹车皮,所述电机驱动齿轮传动组件转动,所述刹车片随着所述电机的旋转或停止而实现与所述刹车皮的自动脱离或抱紧从而实现启动或制动。In order to achieve the above object, the utility model adopts the following technical solutions: a gear brake structure, including a motor, a gear transmission assembly, a gear brake assembly and an output shaft assembly, the gear brake assembly includes brake pads and brake shoes, and the motor drives The gear transmission assembly rotates, and the brake pads are automatically disengaged from or tightened with the brake pads as the motor rotates or stops, so as to realize starting or braking.
作为优选,所述电机设置于电机支架上,所述齿轮刹车组件设置于输出轴组件与电机支架之间,所述刹车皮固定于电机支架上,所述刹车片固定于输出轴组件上。Preferably, the motor is arranged on the motor bracket, the gear brake assembly is arranged between the output shaft assembly and the motor bracket, the brake shoes are fixed on the motor bracket, and the brake pads are fixed on the output shaft assembly.
作为优选,所述齿轮传动组件包括设置于电机支架上相互啮合的小齿轮和大齿轮,所述小齿轮设置于电机的输出轴上,所述大齿轮设置于电机支架上,所述输出轴组件设置于大齿轮轴心,所述电机驱动小齿轮转动,所述小齿轮驱动大齿轮转动,所述大齿轮转动带动输出轴组件旋转。Preferably, the gear transmission assembly includes a pinion gear and a bull gear that are arranged on the motor bracket and engage with each other, the pinion gear is arranged on the output shaft of the motor, the bull gear is arranged on the motor bracket, and the output shaft assembly It is arranged on the shaft center of the large gear, the motor drives the pinion to rotate, the pinion drives the large gear to rotate, and the rotation of the large gear drives the output shaft assembly to rotate.
作为优选,当电机启动时,在启动瞬间,所述输出轴组件处于静止状态,当大齿轮旋转一定角度时,所述大齿轮顶着输出轴组件转动,使刹车片脱离刹车皮,机器高速运转。Preferably, when the motor starts, the output shaft assembly is in a static state at the moment of starting, and when the large gear rotates at a certain angle, the large gear rotates against the output shaft assembly, so that the brake pads are separated from the brake pads, and the machine runs at high speed .
作为优选,所述输出轴组件与大齿轮之间设有复位组件,当机器断电时,所述输出轴组件在复位组件的作用下同步带动刹车片复位。Preferably, a reset assembly is provided between the output shaft assembly and the bull gear, and when the machine is powered off, the output shaft assembly synchronously drives the brake pads to reset under the action of the reset assembly.
作为优选,所述复位组件包括弹簧,所述弹簧一端连接大齿轮,所述弹簧另一端连接输出轴组件。Preferably, the reset assembly includes a spring, one end of the spring is connected to the large gear, and the other end of the spring is connected to the output shaft assembly.
作为优选,所述输出轴组件的周向等间距设有若干弧形安装部,所述弧形安装部顶部设有转轴,所述刹车片一端转设于转轴上,所述刹车片顶部设有防护板,所述弧形安装部底部设有挡块,所述转轴与挡块避让设置。As a preference, several arc-shaped mounting parts are arranged at equal intervals in the circumferential direction of the output shaft assembly, and a rotating shaft is arranged on the top of the arc-shaped installing part, and one end of the brake pad is rotated on the rotating shaft, and the top of the brake pad is provided with As for the protective plate, a stopper is provided at the bottom of the arc-shaped installation part, and the rotating shaft and the stopper are avoided.
作为优选,所述大齿轮上设有滑槽,所述滑槽内设有弹簧装配位,所述弹簧一端固定于弹簧装配位,所述弹簧另一端连接挡块,所述挡块随输出轴组件旋转并沿滑槽滑动拉伸或压缩弹簧。As a preference, a chute is provided on the large gear, and a spring assembly position is provided in the chute, one end of the spring is fixed at the spring assembly position, and the other end of the spring is connected to a stopper, and the stopper is connected with the output shaft The assembly rotates and slides along the chute to stretch or compress the spring.
作为优选,所述大齿轮上设有限位柱,相邻两个所述弧形安装部之间设有避让位,所述大齿轮与输出轴组件装配时,所述限位柱设置于避让位,与弧形安装部及刹车片配合限位。As a preference, a limit post is provided on the large gear, and an avoidance position is provided between two adjacent arc-shaped installation parts. When the large gear and the output shaft assembly are assembled, the limit post is set at the avoidance position , Cooperate with the arc-shaped installation part and the brake pad to limit the position.
本实用新型的另一个目的是提供一种园林工具,包括上述齿轮刹车结构。Another object of the present utility model is to provide a garden tool, which includes the above-mentioned gear brake structure.
采用上述技术方案后,本实用新型具有如下优点:After adopting the above technical scheme, the utility model has the following advantages:
1.本实用新型制动和启动的过程都是自动化的,当电机未启动时,刹车片与刹车皮抱紧处于刹车状态,当电机启动时,刹车片脱离刹车皮处于松开状态;1. The process of braking and starting of the utility model is automatic. When the motor is not started, the brake pads and brake pads are in a braking state. When the motor is started, the brake pads are separated from the brake pads and are in a loose state;
2.本实用新型零件偏少,结构简单,容易装配,降低了成本,便于制造和安装,且整体造价低,同时节约人工成本;2. The utility model has few parts, simple structure, easy assembly, reduced cost, convenient manufacture and installation, and low overall cost, while saving labor costs;
2.本实用新型采用齿轮刹车结构,与现有传动带和传动链相比,不限定传动方式,可以广泛适用于更多产品,通用性强;2. The utility model adopts a gear brake structure. Compared with the existing transmission belt and transmission chain, the transmission mode is not limited, and it can be widely applied to more products and has strong versatility;
3.本实用新型齿轮刹车组件刹车功能稳定,还在刹车片上设置防护板,工作中有效防止刹车片上下窜动;3. The braking function of the gear brake assembly of the utility model is stable, and a protective plate is also set on the brake pad, which effectively prevents the brake pad from moving up and down during work;
4.本实用新型结构稳定,传送精度高,适应范围更广,传动效率高,且具有较强的减振性和抗冲击能力,不容易打滑,工作稳定可靠,使用寿命更长。4. The utility model has stable structure, high transmission precision, wider application range, high transmission efficiency, strong vibration damping and impact resistance, not easy to slip, stable and reliable work, and longer service life.
附图说明Description of drawings
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型实施例一轴向剖面示意图;Fig. 1 is a schematic diagram of an axial section of
图2为本实用新型实施例一的爆炸示意图;Fig. 2 is the explosion schematic diagram of the utility model embodiment one;
图3为本实用新型实施例一中大齿轮结构示意图;Fig. 3 is a structural schematic diagram of a large gear in
图4为本实用新型实施例一中输出轴组件结构示意图;Fig. 4 is a schematic structural diagram of the output shaft assembly in
图5为本实用新型实施例一中刹车皮与刹车片处于抱紧状态示意图;Fig. 5 is a schematic diagram of a brake pad and a brake pad in a tight state in
图6为本实用新型实施例一中刹车皮与刹车片处于松开状态示意图;Fig. 6 is a schematic diagram of the brake pads and brake pads in a loosened state in
图7为本实用新型实施例三中齿轮刹车组件的安装位置剖视图;Fig. 7 is a cross-sectional view of the installation position of the gear brake assembly in the third embodiment of the utility model;
图8为本实用新型实施例四中齿轮刹车组件的安装位置剖视图。Fig. 8 is a cross-sectional view of the installation position of the gear brake assembly in
附图标记:Reference signs:
1、电机;2、电机支架;3、齿轮传动组件;31、小齿轮;32、大齿轮;321、滑槽;322、弹簧装配位;323、限位柱;4、齿轮刹车组件;41、刹车片;42、刹车皮;5、输出轴组件;51、弧形安装部;52、转轴;53、挡块;54、避让位;6、弹簧;7、防护板;8、第一轴承;9、第二轴承;10、第三轴承;11、螺钉;12、固定座;13、刀片;14、电池包。1. Motor; 2. Motor bracket; 3. Gear transmission assembly; 31. Pinion gear; 32. Large gear; 321. Chute; 322. Spring assembly position; 323. Limiting column; 4. Gear brake assembly; 41. Brake pad; 42, brake pad; 5, output shaft assembly; 51, arc-shaped installation part; 52, rotating shaft; 53, block; 54, avoidance position; 6, spring; 7, protective plate; 8, first bearing; 9. Second bearing; 10. Third bearing; 11. Screw; 12. Fixing seat; 13. Blade; 14. Battery pack.
具体实施方式Detailed ways
为了更清楚的阐释本实用新型的整体构思,下面结合附图和具体实施例对本实用新型作进一步说明。需要理解的是,下述的“上”、“下”、“左”、“右”、“纵向”、“横向”、“内”、“外”、“竖直”、“水平”、“顶”、“底”等指示方位或位置关系的词语仅基于附图所示的方位或位置关系,仅为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置/元件必须具有特定的方位或以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In order to explain the overall concept of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following "up", "down", "left", "right", "vertical", "horizontal", "inner", "outer", "vertical", "horizontal", " Words indicating orientation or positional relationship such as "top", "bottom" are only based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device/element must have A particular orientation or construction and operation in a particular orientation should therefore not be construed as limiting the invention.
实施例一Embodiment one
一种齿轮刹车结构,如图1-图6所示,包括电机1、齿轮传动组件3、齿轮刹车组件4和输出轴组件5,所述齿轮刹车组件4包括刹车片41和刹车皮42,所述电机1驱动齿轮传动组件3转动,所述刹车片41随着所述电机1的旋转或停止而实现与所述刹车皮42的自动脱离或抱紧从而实现启动或制动。A gear brake structure, as shown in Figures 1-6, includes a
为了提高整体机构的稳定性,所述电机1通第一轴承8设置于电机支架2上并通过螺钉11固定,所述电机支架2设置于固定座12上并通过螺钉11固定,所述齿轮传动组件3、齿轮刹车组件4和输出轴组件5装配设置于电机支架2与固定座12之间,所述齿轮刹车组件4设置于输出轴组件5与电机支架2之间,所述刹车皮42固定于电机支架2上,所述刹车片41固定于输出轴组件5上。In order to improve the stability of the overall mechanism, the
为了简化结构,便于装配,所述齿轮传动组件3包括设置于电机支架2上相互啮合的小齿轮31和大齿轮32,所述小齿轮31设置于电机1的输出轴上,所述大齿轮32设置于电机支架2上,所述输出轴组件5设置于大齿轮32轴心,所述电机1驱动小齿轮31转动,所述小齿轮31驱动大齿轮32转动,所述大齿轮32转动带动输出轴组件5旋转,输出轴组件5两端分别通第二轴承9和第三轴承10设置于电机支架2和固定座12上。In order to simplify the structure and facilitate assembly, the
本实用新型采用齿轮传动组件3,与现有传动带和传动链相比,传送精度高,适应范围更广,配件也相对减少,降低了成本,便于制造和安装,传动效率高,且具有较强的减振性和抗冲击能力,不容易打滑,工作更可靠,使用寿命也长。Compared with the existing transmission belt and transmission chain, the utility model adopts the
为了便于刹车后自动复位,所述输出轴组件5与大齿轮32之间设有复位组件,当机器断电时,所述输出轴组件5在复位组件的作用下同步带动刹车片41复位。所述复位组件包括弹簧6,所述弹簧6一端连接大齿轮32,所述弹簧6另一端连接输出轴组件5。在实际应用中弹簧6也可采用弹性片等类似配件等效替换。In order to facilitate automatic reset after braking, a reset assembly is provided between the
为了便于装配,所述输出轴组件5周向等间距设有若干弧形安装部51,所述弧形安装部51顶部设有转轴52,所述刹车片41一端转设于转轴52上,所述刹车片41顶部设有防护板7,所述防护板7通过螺钉11固定于输出轴组件5上,所述弧形安装部51底部设有挡块53,所述转轴52与挡块53采用避让设置。其中,防护板7的设置有效防止刹车片41上下窜动。In order to facilitate assembly, the
大齿轮32上设有滑槽321,所述滑槽321内设有弹簧装配位322,所述弹簧6一端固定于弹簧装配位322,所述弹簧6另一端连接挡块53,所述挡块53随输出轴组件5旋转并沿滑槽321滑动拉伸或压缩弹簧6。相邻两个所述弧形安装部51之间设有避让位54,所述大齿轮32与输出轴组件5装配时,所述限位柱323设置于避让位54,避让位54与弧形安装部51及刹车片41配合限位。The
刹车方式:Braking method:
当电机1未启动时,刹车片41与刹车皮42抱紧处于刹车状态。When the
当电机1启动时,在启动瞬间,电机1的输出轴驱动小齿轮31转动,小齿轮31转动带动大齿轮32转动,大齿轮32转动带动输出轴组件5转动,此时,输出轴组件5由于受刀片的重力,防护板7的压力,及刹车片41与刹车皮42的摩擦力的共同作用下,输出轴组件5处于静止状态;当大齿轮32旋转一定角度时,大齿轮32顶住输出轴组件5转动,使刹车片41脱离刹车皮42,机器高速运转。When the
当电机1断电时,输出轴组件5由于受到弹簧6的压力,会使输出轴组件5回位,从而使刹车片41回位,此时,刹车片41会受到限位柱323的压力,顶住刹车皮42,从而实现刹车。When the
实施例二Embodiment two
本实用新型的另一个目的是提供一种园林工具,包括上述齿轮刹车结构。Another object of the present utility model is to provide a garden tool, which includes the above-mentioned gear brake structure.
本实施例未描述的其他内容可以参考实施例一。For other content not described in this embodiment, reference may be made to
实施例三Embodiment three
将上述齿轮刹车结构应用于AC割草机,此时,电机1、电机支架2、齿轮传动组件3、齿轮刹车组件4和刀片13的安装位置如图7所示。Apply the above gear brake structure to an AC lawnmower. At this time, the installation positions of the
本实施例未描述的其他内容可以参考实施例一。For other content not described in this embodiment, reference may be made to
实施例四Embodiment Four
将上述齿轮刹车结构应用于DC割草机,此时,电机1、电机支架2、齿轮传动组件3、齿轮刹车组件4、刀片13和电池包14的安装位置如图8所示。Apply the above gear brake structure to a DC lawnmower. At this time, the installation positions of the
本实施例未描述的其他内容可以参考实施例一。For other content not described in this embodiment, reference may be made to
除上述优选实施例外,本实用新型还有其他的实施方式,本领域技术人员可以根据本实用新型作出各种改变和变形,只要不脱离本实用新型的精神,均应属于本实用新型所附权利要求所定义的范围。In addition to the above-mentioned preferred embodiment, the utility model also has other implementation modes, those skilled in the art can make various changes and deformations according to the utility model, as long as they do not depart from the spirit of the utility model, all should belong to the appended rights of the utility model The scope defined by the requirement.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223343140.8U CN219176819U (en) | 2022-12-12 | 2022-12-12 | Gear brake structure and garden instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223343140.8U CN219176819U (en) | 2022-12-12 | 2022-12-12 | Gear brake structure and garden instrument |
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| Publication Number | Publication Date |
|---|---|
| CN219176819U true CN219176819U (en) | 2023-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223343140.8U Active CN219176819U (en) | 2022-12-12 | 2022-12-12 | Gear brake structure and garden instrument |
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| CN (1) | CN219176819U (en) |
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- 2022-12-12 CN CN202223343140.8U patent/CN219176819U/en active Active
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