CN203847180U - Device for online improvement of steam turbine oil demulsibility - Google Patents
Device for online improvement of steam turbine oil demulsibility Download PDFInfo
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Abstract
一种在线改善汽轮机油破乳化度的装置,包括和汽轮机油油箱连接的进油阀,和进油阀还并联连接有补油阀,并联后的进油阀和补油阀与吸油滤器的进油口连接,吸油滤器的出油口与油泵电机的吸油口连接,油泵电机的出油口与破乳器的进油口连接,破乳器的出油口与粗滤器的进油口连接,粗滤器的出油口与精滤器的进油口连接,精滤器的出油口通过出油阀连接至装置的出口,装置的出口连接至汽轮机油油箱;破乳器内装有除去油中表面活性物质的吸附滤芯;本实用新型通过增加破乳器改善汽轮机油的破乳化度,保证运行油的破乳化度指标符合标准要求,同时增加了在线补油功能,使补油操作无需外接滤油机,更加便捷。
A device for improving the degree of emulsification of steam turbine oil on-line, including an oil inlet valve connected to the oil tank of the turbine, and an oil supply valve connected in parallel with the oil inlet valve. The oil port is connected, the oil outlet of the oil suction filter is connected to the oil suction port of the oil pump motor, the oil outlet of the oil pump motor is connected to the oil inlet of the demulsifier, the oil outlet of the demulsifier is connected to the oil inlet of the coarse filter, The oil outlet of the coarse filter is connected to the oil inlet of the fine filter, the oil outlet of the fine filter is connected to the outlet of the device through the oil outlet valve, and the outlet of the device is connected to the oil tank of the steam turbine; Substance adsorption filter element; the utility model improves the degree of demulsification of steam turbine oil by adding a demulsifier to ensure that the demulsification index of the operating oil meets the standard requirements, and at the same time adds an online oil replenishment function, so that the oil replenishment operation does not need an external oil filter , more convenient.
Description
技术领域technical field
本实用新型属于汽轮机油在线油质再生过滤技术领域,具体涉及一种在线改善汽轮机油破乳化度的装置。The utility model belongs to the technical field of on-line oil quality regeneration and filtration of steam turbine oil, in particular to a device for improving the demulsification degree of steam turbine oil on-line.
背景技术Background technique
破乳化度是汽轮机油的一项重要性能指标,表示油水的分离能力。当汽轮机油的破乳化度超标后,如果汽轮机油中所含水分达到饱和,由于油中存在能引起油乳化的表面活性物质,以及油在系统循环产生的搅拌作用,均会使油质发生乳化,油品乳化不但会破坏油的成膜和极压特性,严重影响油的润滑性能,危及汽轮机的安全运行,而且油中乳化状态的水会加速油质的劣化变质,还会造成金属表面的锈蚀现象的发生。因此要求汽轮机油应具有良好的与水分离的性能。The degree of demulsification is an important performance index of steam turbine oil, which indicates the separation ability of oil and water. When the degree of emulsification of the turbine oil exceeds the standard, if the moisture contained in the turbine oil reaches saturation, the oil will be emulsified due to the presence of surface active substances in the oil that can cause oil emulsification and the stirring effect of the oil in the system circulation , oil emulsification will not only destroy the film-forming and extreme-pressure properties of the oil, seriously affect the lubricating performance of the oil, and endanger the safe operation of the steam turbine, but also the water in the emulsified state of the oil will accelerate the deterioration of the oil quality, and will also cause metal surface damage. Occurrence of corrosion. Therefore, it is required that the turbine oil should have good performance of separating from water.
目前运行中汽轮机油破乳化度超标后,一般都采用向油中添加破乳化剂的方法来解决,但添加破乳剂存在以下几个问题:1)添加剂量难以控制。添加剂量小达不到处理目的,无法改变乳化状态,添加剂量多则会导致汽轮机油乳化更为严重。2)破乳剂易消耗。由于破乳剂易消耗,添加后随着对运行油的脱水处理,破乳剂会逐渐被除掉,因此短时间内油中的破乳剂量会减少,乳化问题会再次出现,又需要二次补加。3)二次补加的剂量更难控制,多次添加会使运行油的成分变得复杂。At present, when the degree of demulsification of steam turbine oil exceeds the standard in operation, it is generally solved by adding a demulsifier to the oil, but there are several problems in adding a demulsifier: 1) It is difficult to control the amount of the additive. A small amount of additives cannot achieve the purpose of treatment and cannot change the emulsification state, and a large amount of additives will lead to more serious emulsification of steam turbine oil. 2) The demulsifier is easy to consume. Since the demulsifier is easy to consume, the demulsifier will be gradually removed with the dehydration of the operating oil after adding, so the amount of demulsifier in the oil will decrease in a short period of time, and the emulsification problem will reappear, and a second supplement is required . 3) It is more difficult to control the dosage of the second addition, and adding multiple times will make the composition of the operating oil complicated.
发明内容Contents of the invention
为解决上述现有技术中存在的问题,本实用新型的目的在于提供一种在线改善汽轮机油破乳化度的装置,可以在发电机组运行过程中,对汽轮机油进行在线处理,除去油中的表面活性物质,从而提高油的破乳化性能,同时本实用新型具有补加新油的功能,无需外接其他滤油机,可直接对油系统进行补油,补油更加方便。In order to solve the above-mentioned problems in the prior art, the purpose of this utility model is to provide a device for improving the degree of demulsification of steam turbine oil on-line, which can process the turbine oil on-line during the operation of the generator set, and remove the surface in the oil. Active substances, so as to improve the demulsification performance of the oil, and at the same time, the utility model has the function of adding new oil, and can directly replenish oil to the oil system without connecting other oil filters, which is more convenient for oil replenishment.
为达到上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种在线改善汽轮机油破乳化度的装置,包括和汽轮机油油箱连接的进油阀1,和进油阀1还并联连接有与待补油桶相连接的补油阀2,并联后的进油阀1和补油阀2与吸油滤器3的进油口连接,吸油滤器3的出油口与油泵电机4的吸油口连接,油泵电机4的出油口与破乳器5的进油口连接,破乳器5的出油口与粗滤器6的进油口连接,粗滤器6的出油口与精滤器7的进油口连接,精滤器7的出油口通过出油阀11连接至装置的出口,装置的出口连接至汽轮机油油箱;所述油泵电机4的进出口安装有溢流阀9,所述油泵电机4的出口安装压力报警器8,所述破乳器5内装有除去油中表面活性物质的吸附滤芯;所述精滤器7上并联有压差报警器10。A device for improving the degree of demulsification of steam turbine oil on-line, including an oil inlet valve 1 connected to the oil tank of the turbine, and an oil replenishment valve 2 connected in parallel with the oil inlet valve 1 to be connected to a barrel to be replenished. The oil valve 1 and the oil replenishment valve 2 are connected to the oil inlet of the oil suction filter 3, the oil outlet of the oil suction filter 3 is connected to the oil suction port of the oil pump motor 4, and the oil outlet of the oil pump motor 4 is connected to the oil inlet of the demulsifier 5 Connection, the oil outlet of demulsifier 5 is connected with the oil inlet of coarse filter 6, the oil outlet of coarse filter 6 is connected with the oil inlet of fine filter 7, and the oil outlet of fine filter 7 is connected through oil outlet valve 11 To the outlet of the device, the outlet of the device is connected to the steam turbine oil tank; the inlet and outlet of the oil pump motor 4 are equipped with a relief valve 9, the outlet of the oil pump motor 4 is equipped with a pressure alarm 8, and the demulsifier 5 is equipped with An adsorption filter element for removing surface active substances in oil; a differential pressure alarm 10 is connected in parallel to the fine filter 7 .
所述油泵电机4为齿轮油泵电机。The oil pump motor 4 is a gear oil pump motor.
和现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
1)无需添加破乳剂,通过在线改善汽轮机油破乳化装置,可在运行中除去油中的表面活性物质,保证运行油的破乳化度指标始终符合运行油标准要求。1) There is no need to add a demulsifier. By improving the turbine oil demulsification device online, the surface active substances in the oil can be removed during operation, so as to ensure that the demulsification index of the operating oil always meets the requirements of the operating oil standard.
2)设有双级报警系统,当精滤压差高,滤网堵塞压力升高时,压差报警器10可报警停机,当压差报警器10发生故障无法报警停机时,整个系统压力会持续升高,压力报警器8会报警停机。双级的报警系统可保证本实用新型装置在线安全运行。2) There is a two-stage alarm system. When the differential pressure of the fine filter is high and the filter blockage pressure rises, the differential pressure alarm 10 can alarm and shut down. When the differential pressure alarm 10 fails to alarm and shut down, the pressure of the entire system will Continue to rise, and pressure alarm 8 can report to the police and shut down. The two-stage alarm system can ensure the safe online operation of the device of the utility model.
3)增加了在线补油功能,在机组运行过程中,无需外接滤油机,可通过补油阀直接进行补油,且补入的新油因通过了破乳器、粗滤器和精滤器的过滤,保证了补入新油的品质。3) The function of online oil replenishment is added. During the operation of the unit, there is no need for an external oil filter, and the oil can be directly replenished through the oil replenishment valve, and the new oil added has passed through the demulsifier, coarse filter and fine filter. Filtration ensures the quality of new oil added.
附图说明Description of drawings
附图为本实用新型在线改善汽轮机油破乳化度装置示意图。The accompanying drawing is a schematic diagram of the device for improving the degree of emulsification of steam turbine oil on-line according to the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.
如附图所示,本实用新型一种在线改善汽轮机油破乳化度的装置,包括和汽轮机油油箱连接的进油阀1,和进油阀1还并联连接有与待补油桶相连接的补油阀2,并联后的进油阀1和补油阀2与吸油滤器3的进油口连接,吸油滤器3的出油口与油泵电机4的吸油口连接,油泵电机4的出油口与破乳器5的进油口连接,破乳器5的出油口与粗滤器6的进油口连接,粗滤器6的出油口与精滤器7的进油口连接,精滤器7的出油口通过出油阀11连接至装置的出口,装置的出口连接至汽轮机油油箱;所述油泵电机4的进出口安装有溢流阀9,所述油泵电机4的出口安装压力报警器8,所述破乳器5内装除去油中表面活性物质的吸附滤芯;所述精滤器7上并联有压差报警器10。As shown in the accompanying drawings, the utility model is a device for improving the degree of demulsification of steam turbine oil on-line, including an oil inlet valve 1 connected to the oil tank of the turbine, and an oil inlet valve 1 connected in parallel with an oil tank to be replenished Oil supply valve 2, oil inlet valve 1 and oil supply valve 2 connected in parallel are connected to the oil inlet port of oil suction filter 3, the oil outlet port of oil suction filter 3 is connected to the oil suction port of oil pump motor 4, and the oil outlet port of oil pump motor 4 It is connected with the oil inlet of the demulsifier 5, the oil outlet of the demulsifier 5 is connected with the oil inlet of the coarse filter 6, the oil outlet of the coarse filter 6 is connected with the oil inlet of the fine filter 7, and the oil outlet of the fine filter 7 The oil outlet is connected to the outlet of the device through the oil outlet valve 11, and the outlet of the device is connected to the steam turbine oil tank; the inlet and outlet of the oil pump motor 4 are equipped with a relief valve 9, and the outlet of the oil pump motor 4 is installed with a pressure alarm 8 , the demulsifier 5 is equipped with an adsorption filter element for removing surface active substances in the oil; the fine filter 7 is connected in parallel with a differential pressure alarm 10 .
作为本实用新型的优选实施方式,所述油泵电机4为齿轮油泵电机。As a preferred embodiment of the present invention, the oil pump motor 4 is a gear oil pump motor.
如附图所示,本实用新型的工作原理为:As shown in the accompanying drawings, the working principle of the utility model is:
当汽轮机油油箱中的油经过油泵电机4到达破乳器5后,油中的表面活性物质被破乳器5中的滤芯吸附,吸附处理后的油进入粗滤器6,当汽轮机油到达粗滤器6时,粗滤器6内的粗滤芯对汽轮机油进行去除颗粒处理后的油进入精滤器7,在精滤器7内汽轮机油中的小颗粒得以进一步除去,合格的油品经过出油口进入汽轮机油油箱。当精滤器7内的精滤芯失效,精滤器7压差升高或系统压力过高存在安全风险时,压差报警器10或压力报警器8报警,装置停止运转,保证设备安全运行。When the oil in the turbine oil tank passes through the oil pump motor 4 and reaches the demulsifier 5, the surface active substances in the oil are adsorbed by the filter element in the demulsifier 5, and the oil after the adsorption treatment enters the coarse filter 6. When the turbine oil reaches the coarse filter At 6 o'clock, the coarse filter element in the coarse filter 6 removes particles from the turbine oil, and the oil enters the fine filter 7, and the small particles in the turbine oil in the fine filter 7 are further removed, and the qualified oil enters the steam turbine through the oil outlet. oil tank. When the fine filter element in the fine filter 7 fails, the differential pressure of the fine filter 7 rises or the system pressure is too high, there is a safety risk, the differential pressure alarm 10 or the pressure alarm 8 will alarm, and the device will stop running to ensure the safe operation of the equipment.
当汽轮机油油箱油位低需要补加新油时,关闭汽轮机油油箱出油阀和装置的进油阀1,将装置的补油阀与待补油桶相连,打开补油阀2,待补的汽轮机油便经过破乳器5、粗滤器6及精滤器7补入汽轮机油油箱。When the oil level of the turbine oil tank is low and new oil needs to be added, close the oil outlet valve of the turbine oil tank and the oil inlet valve 1 of the device, connect the oil replenishment valve of the device with the oil barrel to be replenished, open the oil replenishment valve 2, and wait for replenishment The steam turbine oil just fills into the turbine oil tank through demulsifier 5, coarse filter 6 and fine filter 7.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105031976A (en) * | 2015-07-01 | 2015-11-11 | 云南电力技术有限责任公司 | Turbine oil demulsification degree excess control process in power-plant operation |
| CN105864622A (en) * | 2016-06-07 | 2016-08-17 | 广东电网有限责任公司电力科学研究院 | Online paint film removing device and method for oil system |
| CN105986848A (en) * | 2015-02-25 | 2016-10-05 | 鞍钢股份有限公司 | System and method for side-filtering and oil-supplementing of turbine lubricating oil |
| CN106194289A (en) * | 2016-09-23 | 2016-12-07 | 岭东核电有限公司 | A kind of Steam Turhine Adjustment device and application process thereof |
| CN106437877A (en) * | 2016-09-22 | 2017-02-22 | 中广核工程有限公司 | Standby system for conventional island control oil of nuclear power station and treatment method for control oil |
| CN111828826A (en) * | 2020-07-09 | 2020-10-27 | 华电电力科学研究院有限公司 | A lubricating oil system throttling device and using method thereof |
| CN113356945A (en) * | 2021-06-21 | 2021-09-07 | 江苏万标检测有限公司 | Method for online treatment of steam turbine oil by using composite additive |
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- 2014-05-22 CN CN201420265434.XU patent/CN203847180U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105986848A (en) * | 2015-02-25 | 2016-10-05 | 鞍钢股份有限公司 | System and method for side-filtering and oil-supplementing of turbine lubricating oil |
| CN105031976A (en) * | 2015-07-01 | 2015-11-11 | 云南电力技术有限责任公司 | Turbine oil demulsification degree excess control process in power-plant operation |
| CN105864622A (en) * | 2016-06-07 | 2016-08-17 | 广东电网有限责任公司电力科学研究院 | Online paint film removing device and method for oil system |
| CN105864622B (en) * | 2016-06-07 | 2019-03-22 | 广东电网有限责任公司电力科学研究院 | A kind of oil system paint film removes device and method online |
| CN106437877A (en) * | 2016-09-22 | 2017-02-22 | 中广核工程有限公司 | Standby system for conventional island control oil of nuclear power station and treatment method for control oil |
| CN106437877B (en) * | 2016-09-22 | 2019-07-19 | 中广核工程有限公司 | Control oil backup system for conventional island of nuclear power plant and treatment method for control oil |
| CN106194289A (en) * | 2016-09-23 | 2016-12-07 | 岭东核电有限公司 | A kind of Steam Turhine Adjustment device and application process thereof |
| CN106194289B (en) * | 2016-09-23 | 2017-12-26 | 岭东核电有限公司 | A kind of Steam Turhine Adjustment device and its application process |
| CN111828826A (en) * | 2020-07-09 | 2020-10-27 | 华电电力科学研究院有限公司 | A lubricating oil system throttling device and using method thereof |
| CN113356945A (en) * | 2021-06-21 | 2021-09-07 | 江苏万标检测有限公司 | Method for online treatment of steam turbine oil by using composite additive |
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