CN203717206U - Oil pumping mechanism for common rail engine - Google Patents
Oil pumping mechanism for common rail engine Download PDFInfo
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- CN203717206U CN203717206U CN201320872755.1U CN201320872755U CN203717206U CN 203717206 U CN203717206 U CN 203717206U CN 201320872755 U CN201320872755 U CN 201320872755U CN 203717206 U CN203717206 U CN 203717206U
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Abstract
Description
技术领域 technical field
本实用新型涉及共轨发动机领域,具体的说是一种共轨发动机泵油机构。 The utility model relates to the field of common rail engines, in particular to an oil pump mechanism for common rail engines.
背景技术 Background technique
对于船用柴油机,要求相关零部件在发生失效事故时,柴油机应仍能在部分负荷下工作,从而保证整船的安全。高压共轨柴油机由于很难用外带电动泵实现提供高压燃油的功能,只能用机带高压共轨泵来泵燃油,高压共轨泵失效会直接导致发动机因失去燃油供给而停机,不能满足船用柴油机的要求。 For marine diesel engines, it is required that in the event of a failure of related parts, the diesel engine should still be able to work under partial load, so as to ensure the safety of the entire ship. Because it is difficult to provide high-pressure fuel with an external electric pump, the high-pressure common-rail diesel engine can only pump fuel with a high-pressure common-rail pump. The failure of the high-pressure common-rail pump will directly cause the engine to stop due to the loss of fuel supply, which cannot meet the requirements. Requirements for marine diesel engines.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种共轨发动机泵油机构,该泵油机构能够保证燃油的持续供给并提高燃油供给的安全性和可靠性。 The technical problem to be solved by the utility model is to provide a common rail engine oil pumping mechanism, which can ensure the continuous supply of fuel and improve the safety and reliability of fuel supply.
为解决上述技术问题,本实用新型的共轨发动机泵油机构包括两个高压油泵,其结构特点是所述两高压油泵的出油口分别通过两根高压进油管引至一连接块上,连接块内部开设有与两高压进油管连通的公共油腔且该公共油腔上引出有两根高压出油管,高压出油管与公共油腔之间通过高压燃油孔道连通;所述连接块内还开设有低压油腔,连接块上连接有用于连通公共油腔和低压油腔的泄压管路且该泄压管路上安装有安全阀,连接块上安装有可感应低压油腔内冲击力的感应装置,上述感应装置上连接有安全报警器。 In order to solve the above-mentioned technical problems, the common rail engine oil pump mechanism of the present invention includes two high-pressure oil pumps, and its structural feature is that the oil outlets of the two high-pressure oil pumps are respectively led to a connecting block through two high-pressure oil inlet pipes, connected There is a public oil chamber connected to the two high-pressure oil inlet pipes inside the block, and two high-pressure oil outlet pipes are drawn from the common oil chamber, and the high-pressure oil outlet pipes communicate with the public oil chamber through high-pressure fuel holes; There is a low-pressure oil chamber, and the connection block is connected with a pressure relief pipeline for connecting the common oil chamber and the low-pressure oil chamber, and a safety valve is installed on the pressure relief pipeline, and a sensor that can sense the impact force in the low-pressure oil chamber is installed on the connection block. device, a safety alarm is connected to the sensing device.
采用上述结构,利用将两个高压油泵的高压燃油汇总给公共油腔,然后再分配给两排缸,保证即使只有一个高压油泵工作也能保证发动机仍能不停机工作,提高了发动机的安全性和可靠性;通过安装安全阀,当高压油路压力过高时,可以及时开启安全阀进行泄压,并设置安全报警器可进行报警,方便工作人员采取措施。 With the above structure, the high-pressure fuel of the two high-pressure oil pumps is collected into the common oil chamber, and then distributed to the two rows of cylinders to ensure that the engine can still work without stopping even if only one high-pressure oil pump is working, which improves the safety of the engine and reliability; by installing a safety valve, when the pressure of the high-pressure oil circuit is too high, the safety valve can be opened in time to release the pressure, and a safety alarm can be set to give an alarm, which is convenient for the staff to take measures.
所述感应装置为压力传感器。 The sensing device is a pressure sensor.
所述感应装置为温度传感器。 The sensing device is a temperature sensor.
所述高压进油管和高压出油管均为双层油管,双层油管由内、外两层管形成且两层管之间形成环形管腔,连接块内开设有泄漏油腔且该泄漏油腔与上述各双层油管的环形管腔均连通,连接块上安装有可检测泄漏油腔液位的液位传感器,液位传感器上连接有泄露报警器。设置双层油管和泄露油腔,当双层油管的内层管发生爆裂漏油时,泄露油腔内的液位传感器向泄露报警器发送报警触发信号,通知工作人员采用措施。 The high-pressure oil inlet pipe and the high-pressure oil outlet pipe are both double-layer oil pipes. The double-layer oil pipes are formed by inner and outer two-layer pipes and an annular lumen is formed between the two-layer pipes. A leaking oil chamber is opened in the connecting block and the leaking oil chamber It communicates with the annular lumens of the above-mentioned double-layer oil pipes. A liquid level sensor that can detect the liquid level of the leaking oil chamber is installed on the connecting block, and a leakage alarm is connected to the liquid level sensor. A double-layer oil pipe and a leakage oil chamber are set up. When the inner pipe of the double-layer oil pipe bursts and leaks oil, the liquid level sensor in the leakage oil chamber sends an alarm trigger signal to the leakage alarm to notify the staff to take measures.
所述双层油管与连接块之间通过插装套连接,插装套嵌装在连接块上且与连接块之间形成一与插装套内腔连通的间隙腔,双层油管的内层管穿过插装套并连通至高压燃油孔道;双层油管的环形管腔与插装套内腔连通,各间隙腔通过漏油管道与泄漏油腔连通。 The double-layer oil pipe is connected with the connection block through an insert sleeve, and the insert sleeve is embedded on the connection block and forms a gap cavity communicating with the inner cavity of the insert sleeve with the connection block. The inner layer of the double-layer oil pipe The pipe passes through the insert sleeve and communicates with the high-pressure fuel hole; the annular lumen of the double-layer oil pipe communicates with the inner cavity of the insert sleeve, and each gap cavity communicates with the leak oil cavity through the oil leakage pipe.
所述连接块内开设有与泄漏油腔和低压油腔均连通的汇集油腔,连接块上开设有与汇集油腔连通的回油口。设置汇集油腔来收集泄露的和泄压的燃油,通过回油口将燃油回收到油箱内,避免浪费。 A collection oil chamber communicated with both the leakage oil chamber and the low-pressure oil chamber is provided in the connection block, and an oil return port communicated with the collection oil chamber is provided on the connection block. A collection oil chamber is set to collect leaked and depressurized fuel, and the fuel is recovered into the fuel tank through the oil return port to avoid waste.
所述连接块上开设有与公共油腔连通的高压油口且该高压油口上安装有高压油堵。 A high-pressure oil port communicating with the common oil chamber is opened on the connecting block, and a high-pressure oil plug is installed on the high-pressure oil port.
综上所述,本实用新型的泵油机构将两个高压油泵的高压燃油汇总,并对燃油压力进行监控,经过节流后再分配给共轨管,从而保证燃油的持续供给,提高共轨发动机的可靠性,同时,本实用新型还集成了泄压报警和泄露报警功能,增加了共轨发动机的使用安全性。 To sum up, the oil pumping mechanism of the utility model collects the high-pressure fuel of the two high-pressure oil pumps, monitors the fuel pressure, and distributes it to the common rail pipe after throttling, so as to ensure the continuous supply of fuel and improve the efficiency of the common rail. The reliability of the engine, at the same time, the utility model also integrates the functions of pressure relief alarm and leakage alarm, which increases the safety of the common rail engine.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1为本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的俯视结构示意图; Fig. 2 is the top view structural representation of the utility model;
图3为本实用新型的右视结构示意图; Fig. 3 is the right view structural representation of the utility model;
图4为沿图2中A-A方向的剖视结构示意图; Fig. 4 is a schematic cross-sectional structure diagram along the A-A direction in Fig. 2;
图5为图4中虚线圆内的结构放大图。 FIG. 5 is an enlarged view of the structure inside the dotted circle in FIG. 4 .
具体实施方式 Detailed ways
参照附图,本实用新型的共轨发动机泵油机构包括两个高压油泵1,两高压油泵1的出油口分别通过两根高压进油管2引至一连接块3上,连接块3内部开设有与两高压进油管2连通的公共油腔4且该公共油腔4上引出有两根高压出油管5,高压出油管5与公共油腔4之间通过高压燃油孔道6连通。连接块3内还开设有低压油腔7,连接块3上连接有用于连通公共油腔4和低压油腔7的泄压管路8且该泄压管路8上安装有安全阀9,连接块3上安装有可感应低压油腔7内冲击力的感应装置10,上述感应装置上连接有安全报警器11。其中,感应装置用于感应低压油腔内的冲击力,通过感应到是否有冲击力来感应安全阀是否开启,当安全阀开启时,说明油路油压过大,此时发送信号给安全报警器。感应装置10可采用压力传感器或者可感应流体冲击的温度传感器。 Referring to the accompanying drawings, the common rail engine oil pump mechanism of the present utility model includes two high-pressure oil pumps 1, and the oil outlets of the two high-pressure oil pumps 1 are respectively led to a connecting block 3 through two high-pressure oil inlet pipes 2, and the connecting block 3 is provided with a There is a common oil chamber 4 communicating with the two high-pressure oil inlet pipes 2, and two high-pressure oil outlet pipes 5 are drawn from the common oil chamber 4, and the high-pressure oil outlet pipe 5 communicates with the common oil chamber 4 through a high-pressure fuel hole 6. A low-pressure oil chamber 7 is also provided in the connection block 3, and a pressure relief pipeline 8 for communicating with the public oil chamber 4 and the low-pressure oil chamber 7 is connected to the connection block 3, and a safety valve 9 is installed on the pressure relief pipeline 8. An induction device 10 that can sense the impact force in the low-pressure oil chamber 7 is installed on the block 3, and a safety alarm 11 is connected to the above-mentioned induction device. Among them, the sensing device is used to sense the impact force in the low-pressure oil chamber, and sense whether the safety valve is opened by sensing whether there is an impact force. When the safety valve is opened, it means that the oil pressure in the oil circuit is too high. At this time, a signal is sent to the safety alarm. device. The sensing device 10 may adopt a pressure sensor or a temperature sensor capable of sensing fluid impact.
上述结构中,利用将两个高压油泵的高压燃油汇总给公共油腔,然后再分配给两排缸,保证即使只有一个高压油泵工作也能保证发动机仍能不停机工作,提高了发动机的安全性和可靠性;通过安装安全阀,当油路压力过高时可以及时开启安全阀进行泄压,保证整个燃油系统安全,并设置安全报警器可进行报警,方便工作人员采取措施。 In the above structure, the high-pressure fuel of the two high-pressure oil pumps is collected to the common oil chamber, and then distributed to the two rows of cylinders to ensure that the engine can still work without stopping even if only one high-pressure oil pump is working, which improves the safety of the engine and reliability; by installing a safety valve, when the pressure of the oil circuit is too high, the safety valve can be opened in time to relieve the pressure to ensure the safety of the entire fuel system, and a safety alarm can be set to give an alarm, which is convenient for the staff to take measures.
参照附图,高压进油管2和高压出油管5均为双层油管,双层油管由内、外两层管形成且两层管之间形成环形管腔12,连接块3内开设有泄漏油腔13且该泄漏油腔13与上述各双层油管的环形管腔12均连通,连接块3上安装有可检测泄漏油腔13液位的液位传感器14,液位传感器14上连接有泄露报警器20。当双层油管的内层管发生爆裂漏油时,泄露油腔13内的液位传感器14向泄露报警器20发送报警触发信号,通知工作人员采用措施。 With reference to the accompanying drawings, the high-pressure oil inlet pipe 2 and the high-pressure oil outlet pipe 5 are both double-layer oil pipes. The double-layer oil pipes are formed by inner and outer two-layer pipes and an annular lumen 12 is formed between the two-layer pipes. There is a leakage oil pipe in the connecting block 3. cavity 13 and the leakage oil cavity 13 communicates with the annular lumen 12 of the above-mentioned double-layer oil pipes. Alarm 20. When the inner pipe of the double-layer oil pipe bursts and leaks oil, the liquid level sensor 14 in the leaking oil chamber 13 sends an alarm trigger signal to the leakage alarm 20 to notify the staff to take measures.
参照附图,对于双层油管的安装,双层油管与连接块3之间通过插装套17连接,插装套17嵌装在连接块3上且与连接块3之间形成一与插装套17内腔连通的间隙腔18,双层油管的内层管穿过插装套17并连通至高压燃油孔道6;双层油管的环形管腔12与插装套17内腔连通,各间隙腔18通过漏油管道19与泄漏油腔13连通。 Referring to the accompanying drawings, for the installation of the double-layer oil pipe, the double-layer oil pipe is connected to the connection block 3 through the insertion sleeve 17, and the insertion sleeve 17 is embedded on the connection block 3 and forms a connection with the connection block 3. The gap cavity 18 connected to the inner cavity of the sleeve 17, the inner tube of the double-layer oil pipe passes through the insert sleeve 17 and communicates with the high-pressure fuel hole 6; the annular lumen 12 of the double-layer oil pipe communicates with the inner cavity of the insert sleeve 17, and each gap The chamber 18 communicates with the leakage oil chamber 13 through an oil leakage pipe 19 .
参照附图,连接块3内开设有与泄漏油腔13和低压油腔7均连通的汇集油腔15,连接块3上开设有与汇集油腔15连通的回油口16。设置汇集油腔15来收集泄露的和泄压的燃油,通过回油口16将燃油回收到油箱内。 Referring to the drawings, the connecting block 3 is provided with a collecting oil chamber 15 communicating with both the leakage oil chamber 13 and the low-pressure oil chamber 7 , and the connecting block 3 is provided with an oil return port 16 communicating with the collecting oil chamber 15 . A collection oil chamber 15 is provided to collect leaked and depressurized fuel, and the fuel is recovered into the fuel tank through the oil return port 16 .
参照附图,连接块3上开设有与公共油腔4连通的高压油口且该高压油口上安装有高压油堵21。 Referring to the drawings, the connection block 3 is provided with a high-pressure oil port communicating with the common oil chamber 4 and a high-pressure oil plug 21 is installed on the high-pressure oil port.
综上所述,本实用新型不限于上述具体实施方式。本领域技术人员,在不脱离本实用新型的精神和范围的前提下,可做若干的更改和修饰。本实用新型的保护范围应以本实用新型的权利要求为准。 To sum up, the utility model is not limited to the above specific embodiments. Those skilled in the art can make several changes and modifications without departing from the spirit and scope of the present utility model. The protection scope of the utility model should be based on the claims of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320872755.1U CN203717206U (en) | 2013-12-28 | 2013-12-28 | Oil pumping mechanism for common rail engine |
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| CN201320872755.1U CN203717206U (en) | 2013-12-28 | 2013-12-28 | Oil pumping mechanism for common rail engine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105927440A (en) * | 2016-05-26 | 2016-09-07 | 潍柴动力股份有限公司 | Diesel engine and high pressure common rail fuel injection system thereof |
| CN108869034A (en) * | 2018-09-05 | 2018-11-23 | 常熟瑞特电气股份有限公司 | A kind of prior-warning device for diesel engine fuel oil leakage flow |
| CN109026387A (en) * | 2018-09-05 | 2018-12-18 | 常熟瑞特电气股份有限公司 | A kind of fuel leakage early warning system of diesel engine delivery valve |
| CN112065624A (en) * | 2020-09-10 | 2020-12-11 | 潍柴动力股份有限公司 | High-pressure oil pump mounting method, engine and vehicle |
| CN112360657A (en) * | 2020-11-16 | 2021-02-12 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Distribution block for high-pressure common rail system and control method thereof |
-
2013
- 2013-12-28 CN CN201320872755.1U patent/CN203717206U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105927440A (en) * | 2016-05-26 | 2016-09-07 | 潍柴动力股份有限公司 | Diesel engine and high pressure common rail fuel injection system thereof |
| CN108869034A (en) * | 2018-09-05 | 2018-11-23 | 常熟瑞特电气股份有限公司 | A kind of prior-warning device for diesel engine fuel oil leakage flow |
| CN109026387A (en) * | 2018-09-05 | 2018-12-18 | 常熟瑞特电气股份有限公司 | A kind of fuel leakage early warning system of diesel engine delivery valve |
| CN108869034B (en) * | 2018-09-05 | 2023-09-01 | 常熟市国瑞科技股份有限公司 | Early warning device for fuel leakage flow of diesel engine |
| CN112065624A (en) * | 2020-09-10 | 2020-12-11 | 潍柴动力股份有限公司 | High-pressure oil pump mounting method, engine and vehicle |
| CN112065624B (en) * | 2020-09-10 | 2021-10-08 | 潍柴动力股份有限公司 | A kind of installation method of high pressure oil pump, engine and vehicle |
| CN112360657A (en) * | 2020-11-16 | 2021-02-12 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Distribution block for high-pressure common rail system and control method thereof |
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