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CN203700401U - Detachable wear-resistant lining plate of blast furnace collection hopper - Google Patents

Detachable wear-resistant lining plate of blast furnace collection hopper Download PDF

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Publication number
CN203700401U
CN203700401U CN201320865758.2U CN201320865758U CN203700401U CN 203700401 U CN203700401 U CN 203700401U CN 201320865758 U CN201320865758 U CN 201320865758U CN 203700401 U CN203700401 U CN 203700401U
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main body
blast furnace
liner
aggregate bin
plate main
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CN201320865758.2U
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余思沛
廖洪刚
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Pangang Group Engineering Technology Co Ltd
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Pangang Group Engineering Technology Co Ltd
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Abstract

本实用新型公开了一种高炉集料斗的可拆卸耐磨衬板,包括衬板主体,其中,在衬板主体的内表面布置着多个条状凸起物,每两个相邻的条状凸起物之间形成有凹槽,至少两个安装孔形成在所述衬板主体的上部,所述衬板主体通过与所述至少两个安装孔对应的连接件固定在集料斗上。根据本实用新型的高炉集料斗的可拆卸耐磨衬板,具有使用寿命长、制作简单、成本低廉和安装更换方便的特点,从而能够降低衬板的检修时间和检修难度。

The utility model discloses a detachable wear-resistant liner for a blast furnace collecting hopper, which comprises a main body of the liner, wherein a plurality of strip-shaped protrusions are arranged on the inner surface of the main body of the liner, and every two adjacent strip-shaped Grooves are formed between the protrusions, at least two installation holes are formed on the upper part of the liner main body, and the liner main body is fixed on the collecting hopper through connecting pieces corresponding to the at least two installation holes. According to the utility model, the detachable wear-resistant liner of the blast furnace collecting hopper has the characteristics of long service life, simple manufacture, low cost and convenient installation and replacement, thereby reducing the maintenance time and difficulty of the liner.

Description

高炉集料斗的可拆卸耐磨衬板Removable wear-resistant linings for blast furnace collecting hoppers

技术领域technical field

本实用新型属于冶炼领域,具体地讲,涉及一种高炉集料斗的可拆卸耐磨衬板。The utility model belongs to the field of smelting, in particular to a detachable wear-resistant liner for a collecting hopper of a blast furnace.

背景技术Background technique

在高炉冶炼的过程中,需要在炉顶的集料斗内安装耐磨衬板以缓冲物料下落的冲击。图1是示出了现有的高炉集料斗的结构示意图。如图1所示,在集料斗6的面对主皮带7的一侧的内壁上安装有衬板8,当高炉的主皮带7输送矿料进入集料斗6然后从上部溜槽9落下时,下落的矿料会对衬板8产生较大的冲击,造成衬板8的磨损。通常,每3个月的高炉休风时需要更换3~5块磨损严重的衬板。然而,由于集料斗内粉尘大、空间小、作业环境差,而且每块衬板通常采用在集料斗的内壁上从通孔穿螺栓固定,因此对于衬板的拆装更换十分复杂、耗时,而且工人需要在集料斗内长期焊接作业。通常,每座高炉平均每3个月休风检修一次,在此期间更换衬板需要4人4小时才能完成。In the process of blast furnace smelting, it is necessary to install a wear-resistant lining plate in the collecting hopper on the top of the furnace to buffer the impact of falling materials. Fig. 1 is a schematic diagram showing the structure of a conventional blast furnace collecting hopper. As shown in Figure 1, a liner 8 is installed on the inner wall of the side of the collecting hopper 6 facing the main belt 7, when the main belt 7 of the blast furnace transports ore into the collecting hopper 6 and then falls from the upper chute 9, the falling The mineral material will have a greater impact on the lining plate 8, causing the lining plate 8 to wear. Usually, 3 to 5 severely worn liners need to be replaced every 3 months during the blast furnace shutdown. However, due to the large amount of dust in the collecting hopper, the small space, and the poor working environment, and each liner is usually fixed through a through hole on the inner wall of the collecting hopper, the disassembly and replacement of the liner is very complicated and time-consuming. And the workers need to weld for a long time in the collecting hopper. Usually, each blast furnace is shut down for maintenance every 3 months on average, and it takes 4 people and 4 hours to replace the lining board during this period.

目前,对于衬板的抗磨性的改进一般采用改进衬板的材料或者在衬板上焊接耐磨块的方法。但是,这些方法只能将衬板的更换周期稍作延长,仍然不可避免地不断地需要耗费时间和人力地更换衬板,而且使用抗磨性优异的材料来制造衬板会显著提高成本。At present, the improvement of the wear resistance of the liner generally adopts the method of improving the material of the liner or welding wear-resistant blocks on the liner. However, these methods can only slightly prolong the replacement cycle of the liner, and it is inevitable that the time-consuming and manpower-consuming replacement of the liner is still necessary, and the use of a material with excellent wear resistance to manufacture the liner will significantly increase the cost.

实用新型内容Utility model content

为了解决现有技术中存在的上述问题,本实用新型的目的在于提供一种安装方便、耐磨性强的高炉集料斗的可拆卸耐磨衬板。In order to solve the above-mentioned problems in the prior art, the purpose of this utility model is to provide a detachable wear-resistant liner for a blast furnace collecting hopper which is easy to install and has strong wear resistance.

根据本实用新型,提供了一种高炉集料斗的可拆卸耐磨衬板,包括衬板主体,其中,在衬板主体的内表面布置着多个条状凸起物,每两个相邻的条状凸起物之间形成有凹槽,至少两个安装孔形成在所述衬板主体的上部,所述衬板主体通过与所述至少两个安装孔对应的连接件固定在集料斗上。According to the utility model, there is provided a detachable wear-resistant lining board for a blast furnace collecting hopper, which includes a main body of the lining board, wherein a plurality of strip-shaped protrusions are arranged on the inner surface of the main body of the lining board, and every two adjacent Grooves are formed between the strip-shaped protrusions, at least two installation holes are formed on the upper part of the liner main body, and the liner main body is fixed on the collecting hopper through connecting pieces corresponding to the at least two installation holes .

根据本实用新型,所述多个条状凸起物可由多个轨道钢构成。优选地,所述多个轨道钢为多个标准型号60kg/m的轨道钢。According to the present invention, the plurality of strip-shaped protrusions may be composed of a plurality of rail steels. Preferably, the plurality of rail steels are rail steels of standard type 60kg/m.

根据本实用新型,所述多个轨道钢可通过焊接或者利用螺栓固定在所述衬板主体上。According to the present invention, the plurality of rail steels can be fixed on the liner main body by welding or using bolts.

根据本实用新型,所述多个轨道钢可横向地固定在所述衬板主体上。According to the present invention, the plurality of rail steels can be laterally fixed on the liner main body.

优选地,位于衬板主体的最下部的2~3个轨道钢的设置最为密集。每两个相邻的位于衬板主体的最下部的2~3个轨道钢的底面边缘之间的距离为80mm~100mm,每两个相邻的位于衬板主体的上部的轨道钢的底面边缘之间的距离为200mm~300mm。Preferably, the 2-3 track steels located at the lowest part of the main body of the liner are most densely arranged. The distance between the bottom edges of every two adjacent 2-3 track steels at the bottom of the liner main body is 80mm-100mm, and the bottom edge of every two adjacent track steels at the upper part of the liner main body The distance between them is 200mm-300mm.

根据本实用新型,所述衬板主体可具有适合于集料斗形状的梯形。According to the present invention, the liner main body may have a trapezoid shape suitable for the shape of the collecting hopper.

根据本实用新型,所述连接件可为挂钩并且固定在集料斗上,所述至少两个安装孔可为通孔,所述衬板主体通过挂钩穿过所述通孔而挂在集料斗上。According to the utility model, the connecting piece can be a hook and be fixed on the collecting hopper, the at least two installation holes can be through holes, and the liner main body is hung on the collecting hopper through the through holes through the hooks .

根据本实用新型,所述至少两个安装孔大致水平地布置于所述衬板主体的上部。According to the present invention, the at least two installation holes are substantially horizontally arranged on the upper part of the liner main body.

根据本实用新型的高炉集料斗的可拆卸耐磨衬板,具有使用寿命长、制作简单、成本低廉和安装更换方便的特点,从而能够降低衬板的检修时间和检修难度。According to the utility model, the detachable wear-resistant liner of the blast furnace collecting hopper has the characteristics of long service life, simple manufacture, low cost and convenient installation and replacement, thereby reducing the maintenance time and difficulty of the liner.

附图说明Description of drawings

图1是示出了现有的高炉集料斗的结构示意图。Fig. 1 is a schematic diagram showing the structure of a conventional blast furnace collecting hopper.

图2是示出了根据本实用新型的示例性实施例的高炉集料斗的可拆卸耐磨衬板的剖视图。FIG. 2 is a cross-sectional view illustrating a detachable wear-resistant lining of a blast furnace collecting hopper according to an exemplary embodiment of the present invention.

图3是示出了图2中的高炉集料斗的可拆卸耐磨衬板的左视图。FIG. 3 is a left side view showing a removable wear liner of the blast furnace collecting hopper in FIG. 2 .

图4是示出了图2中的高炉集料斗的可拆卸耐磨衬板的俯视图。FIG. 4 is a top view showing a removable wear liner of the blast furnace collecting hopper in FIG. 2 .

具体实施方式Detailed ways

下面将参照附图来详细地描述根据本实用新型的高炉集料斗的可拆卸耐磨衬板。The detachable wear-resistant liner of the blast furnace collecting hopper according to the present invention will be described in detail below with reference to the accompanying drawings.

图2是示出了根据本实用新型的示例性实施例的高炉集料斗的可拆卸耐磨衬板的剖视图。图3是示出了图2中的高炉集料斗的可拆卸耐磨衬板的左视图。图4是示出了图2中的高炉集料斗的可拆卸耐磨衬板的俯视图。FIG. 2 is a cross-sectional view illustrating a detachable wear-resistant lining of a blast furnace collecting hopper according to an exemplary embodiment of the present invention. FIG. 3 is a left side view showing a removable wear liner of the blast furnace collecting hopper in FIG. 2 . FIG. 4 is a top view showing a removable wear liner of the blast furnace collecting hopper in FIG. 2 .

如图2、图3和图4所示,根据本实用新型的高炉集料斗的可拆卸耐磨衬板包括衬板主体1,在衬板主体1的内表面布置着多个条状凸起物2,每两个相邻的条状凸起物2之间形成有凹槽3,至少两个安装孔4形成在所述衬板主体1的上部,衬板主体1通过与至少两个安装孔4对应的连接件固定在集料斗上。由于在衬板主体1上形成了凹槽3,当物料落下时,先落下的物料会在凹槽3内形成积料,从而形成保护层,能够缓解后续落下的物料的冲击,因此有效地延长了衬板的使用寿命。As shown in Fig. 2, Fig. 3 and Fig. 4, the detachable wear-resistant lining board of the blast furnace collecting hopper according to the utility model includes a lining board main body 1, and a plurality of strip-shaped protrusions are arranged on the inner surface of the lining board main body 1 2. A groove 3 is formed between every two adjacent strip-shaped protrusions 2, and at least two installation holes 4 are formed on the upper part of the liner main body 1, and the liner main body 1 passes through at least two installation holes 4 corresponding connectors are fixed on the collecting hopper. Since the groove 3 is formed on the liner main body 1, when the material falls, the material that falls first will form an accumulation in the groove 3, thereby forming a protective layer, which can relieve the impact of the subsequent falling material, thus effectively extending the The service life of the liner.

根据本实用新型,多个条状凸起物2可由多个轨道钢(工字钢)构成,并且可通过焊接或者利用螺栓5横向地固定在衬板主体1上。多个条状凸起物2最好由多个标准型号60kg/m的轨道钢(具体参数为:高度176mm,底面宽150mm,上面宽73mm,腰厚16.5mm)构成,如此可以保证良好的耐磨强度,又不至于使衬板过重而对集料斗产生负担。由于可直接地使用轨道钢,因此更加便于制作。然而,本实用新型不限于此,多个条状凸起物2也可以由其他的耐磨材料制成。另外,多个条状凸起物2的数量可根据实际情况而调整,例如,可根据集料斗的尺寸大小进行设定。多个条状凸起物2的间距也可根据实际需要进行调节,例如,因为物料下落时对衬板的主要冲击集中在衬板的下部,所以位于衬板主体的最下部的2~3个轨道钢的设置最为密集,每两个相邻的位于衬板主体的最下部的2~3个轨道钢的底面边缘之间的距离可为80mm~100mm,而对于衬板主体1的上部的轨道钢的间距可根据实际需要适当地增加,优选地,每两个相邻的位于衬板主体的上部的轨道钢的底面边缘之间的距离为200mm~300mm。According to the present invention, a plurality of strip-shaped protrusions 2 can be made of a plurality of rail steels (I-beams), and can be fixed laterally on the liner main body 1 by welding or using bolts 5 . A plurality of strip-shaped protrusions 2 are preferably made of a plurality of standard type 60kg/m track steel (specific parameters are: height 176mm, bottom width 150mm, top width 73mm, waist thickness 16.5mm), so that good durability can be ensured. Grinding strength, without making the liner too heavy and burdening the collecting hopper. Since the rail steel can be directly used, it is more convenient to manufacture. However, the present invention is not limited thereto, and the plurality of strip-shaped protrusions 2 can also be made of other wear-resistant materials. In addition, the number of strip-shaped protrusions 2 can be adjusted according to actual conditions, for example, it can be set according to the size of the collecting hopper. The spacing of multiple strip-shaped protrusions 2 can also be adjusted according to actual needs. For example, because the main impact on the lining board when the material falls is concentrated on the lower part of the lining board, the 2 to 3 strips located at the bottom of the main body of the lining board The arrangement of track steel is the densest, and the distance between the bottom edges of every two adjacent 2-3 track steels located at the bottom of the liner main body can be 80mm-100mm, and for the upper track of the liner main body 1 The distance between the steels can be appropriately increased according to actual needs. Preferably, the distance between the bottom edges of every two adjacent track steels on the upper part of the liner main body is 200mm-300mm.

此外,衬板主体1可具有适合于集料斗形状的梯形,从而与集料斗的内壁的梯形相契合,使衬板主体1在安装后更加稳固而不易滑动。连接件可为挂钩且固定在集料斗上,至少两个安装孔4可为两个大致平行的通孔,衬板主体1通过穿过安装孔4的挂钩而挂在集料斗6上,这样不仅能够防止衬板主体1的摆动或滑动,而且使得拆除和安装更加方便。参照图1,在更换根据本实用新型的高炉集料斗的可拆卸耐磨衬板时,将位于集料斗6上方的除尘罩10上的上方活动门11打开,然后将旧的衬板从上方活动门11吊出,再将预先制作好的新的衬板从上方活动门11吊入并挂在挂钩上,即可完成更换的过程,而不需要工人在集料斗6内长期焊接作业,显著地降低了劳动强度。In addition, the liner main body 1 can have a trapezoidal shape suitable for the shape of the collecting hopper, so as to match the trapezoidal shape of the inner wall of the collecting hopper, so that the liner main body 1 is more stable and not easy to slide after installation. The connector can be a hook and be fixed on the collecting hopper. At least two mounting holes 4 can be two substantially parallel through holes. It can prevent the liner main body 1 from swinging or sliding, and makes removal and installation more convenient. Referring to Fig. 1, when replacing the detachable wear-resistant liner of the blast furnace collecting hopper according to the utility model, the upper movable door 11 on the dust removal cover 10 above the collecting hopper 6 is opened, and then the old liner is moved from above The door 11 is hung out, and the new liner plate that has been made in advance is hung in from the upper dodge door 11 and hung on the hook to complete the replacement process, without the need for workers to weld for a long time in the collecting hopper 6, significantly Reduced labor intensity.

下面的实施例只是用于详细说明本实用新型,并不以任何方式限制本实用新型的范围。The following examples are only used to describe the utility model in detail, and do not limit the scope of the utility model in any way.

实施例1:Example 1:

制造如图2、图3和图4所示的根据本实用新型的实施例1的高炉集料斗的可拆卸耐磨衬板。Manufacture the detachable wear-resistant lining plate of the blast furnace collecting hopper according to Embodiment 1 of the present utility model as shown in Fig. 2 , Fig. 3 and Fig. 4 .

具体地讲,首先采用厚20mm的钢板并根据集料斗的形状、尺寸制作衬板主体1。然后,将四个50#轨道钢通过螺栓5横向地固定在衬板主体1上。接下来,在衬板主体1的上方设置两个大致水平的安装孔4,将与安装孔4对应的挂钩焊接在集料斗上,使得衬板主体1可通过挂钩穿过安装孔4挂在集料斗上。根据本实用新型的实施例1的高炉集料斗的可拆卸耐磨衬板,平均每6个月才需要更换一次,而且每次更换只需要2人半小时即可完成。Specifically, first, a 20mm thick steel plate is used to manufacture the liner main body 1 according to the shape and size of the collecting hopper. Then, four 50# rail steels are laterally fixed on the liner main body 1 through bolts 5 . Next, two roughly horizontal installation holes 4 are provided above the liner main body 1, and the hooks corresponding to the installation holes 4 are welded on the collecting hopper, so that the liner main body 1 can be hung on the collection hopper through the installation holes 4 through the hooks. on the hopper. According to Embodiment 1 of the utility model, the detachable wear-resistant liner of the blast furnace collecting hopper needs to be replaced on average every 6 months, and each replacement only needs 2 people and half an hour to complete.

因此,根据本实用新型的高炉集料斗的可拆卸耐磨衬板,具有使用寿命长、制作简单、成本低廉和安装更换方便的特点,从而能够降低衬板的检修时间和检修难度。Therefore, the detachable wear-resistant lining plate of the blast furnace collecting hopper according to the utility model has the characteristics of long service life, simple manufacture, low cost and convenient installation and replacement, thereby reducing the maintenance time and difficulty of the lining plate.

本实用新型不限于上述实施例,在不脱离本实用新型的精神和范围的情况下,可以对本实用新型的实施例进行各种变型和修改。The present utility model is not limited to the above-mentioned embodiments, and various variations and modifications can be made to the embodiments of the present utility model without departing from the spirit and scope of the present utility model.

Claims (9)

1. the detachable abrasion-proof backing block of a blast furnace aggregate bin, comprise liner plate main body, it is characterized in that, arranging multiple strip projected parts things at the internal surface of liner plate main body, between every two adjacent strip projected parts things, be formed with groove, at least two open holess are formed on the top of described liner plate main body, and described liner plate main body is fixed on aggregate bin by the web member corresponding with described at least two open holess.
2. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 1, is characterized in that, described multiple strip projected parts things are made up of multiple rail steels.
3. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 2, is characterized in that, described multiple rail steels are bolted in described liner plate main body by welding or utilizing.
4. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 2, is characterized in that, described multiple rail steels are laterally fixed in described liner plate main body.
5. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 4, is characterized in that, the setting of 2~3 rail steels that is positioned at the foot of liner plate main body is the most intensive.
6. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 5, it is characterized in that, distance between the bottom edge of 2~3 rail steels of every two adjacent foots in liner plate main body is 80mm~100mm, and the distance between the bottom edge of the rail steel on every two adjacent tops in liner plate main body is 200mm~300mm.
7. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 1, is characterized in that, described liner plate main body has and is suitable for the trapezoidal of aggregate bin shape.
8. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 1, it is characterized in that, described web member is for linking up with and being fixed on aggregate bin, and described at least two open holess are through hole, and described liner plate main body hangs on aggregate bin through described through hole by hook.
9. the detachable abrasion-proof backing block of blast furnace aggregate bin according to claim 1, is characterized in that, described at least two open holess are flatly arranged in the top of described liner plate main body.
CN201320865758.2U 2013-12-25 2013-12-25 Detachable wear-resistant lining plate of blast furnace collection hopper Expired - Lifetime CN203700401U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109607437A (en) * 2018-11-27 2019-04-12 中冶天工集团有限公司 A kind of Mobile lifting vehicle and its application method
CN113984177A (en) * 2021-10-21 2022-01-28 安徽长江钢铁股份有限公司 Protection mechanism and protection method for liner plate of weighing hopper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109607437A (en) * 2018-11-27 2019-04-12 中冶天工集团有限公司 A kind of Mobile lifting vehicle and its application method
CN113984177A (en) * 2021-10-21 2022-01-28 安徽长江钢铁股份有限公司 Protection mechanism and protection method for liner plate of weighing hopper

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