CN203311906U - Novel PPEK insulated special cable - Google Patents
Novel PPEK insulated special cable Download PDFInfo
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- CN203311906U CN203311906U CN2013203990860U CN201320399086U CN203311906U CN 203311906 U CN203311906 U CN 203311906U CN 2013203990860 U CN2013203990860 U CN 2013203990860U CN 201320399086 U CN201320399086 U CN 201320399086U CN 203311906 U CN203311906 U CN 203311906U
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- ppek
- conductor
- nickel
- novel
- special cable
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- 239000004020 conductor Substances 0.000 claims abstract description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000009413 insulation Methods 0.000 claims abstract description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 10
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229920001643 poly(ether ketone) Polymers 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 239000010949 copper Substances 0.000 claims abstract description 6
- 235000010290 biphenyl Nutrition 0.000 claims abstract description 5
- 239000004305 biphenyl Substances 0.000 claims abstract description 5
- 125000000623 heterocyclic group Chemical group 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 5
- 238000007747 plating Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000011241 protective layer Substances 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims 4
- 241000206672 Gelidium Species 0.000 claims 2
- 230000009970 fire resistant effect Effects 0.000 claims 2
- 108010059642 isinglass Proteins 0.000 claims 2
- 229910052627 muscovite Inorganic materials 0.000 claims 2
- 239000010445 mica Substances 0.000 abstract description 8
- 229910052618 mica group Inorganic materials 0.000 abstract description 8
- 230000005855 radiation Effects 0.000 abstract description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 abstract description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007774 longterm Effects 0.000 abstract description 6
- 231100000252 nontoxic Toxicity 0.000 abstract description 5
- 230000003000 nontoxic effect Effects 0.000 abstract description 5
- 229920005989 resin Polymers 0.000 abstract description 4
- 239000011347 resin Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 230000015556 catabolic process Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract description 3
- 239000003063 flame retardant Substances 0.000 abstract description 3
- 239000003502 gasoline Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 239000002861 polymer material Substances 0.000 abstract description 3
- 239000013535 sea water Substances 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 239000008096 xylene Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 17
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- NEIHULKJZQTQKJ-UHFFFAOYSA-N [Cu].[Ag] Chemical compound [Cu].[Ag] NEIHULKJZQTQKJ-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
本实用新型公开了一种新型PPEK绝缘特种电缆，包括以无氧铜TU为材质的导体，导体外镀镍，镀镍导体外包覆有PPEK绝缘层；PPEK绝缘层外绕包有一层耐火云母带；耐火云母带外编织有镀镍铜丝保护层；PPEK绝缘层为高分子材料为杂环联苯聚醚酮的绝缘层。本实用新型是以聚醚酮树脂为绝缘层，通过0—400℃的高温熔挤技术加工而成具有如下特点：耐热性稳定；耐辐照不小于107Gy；绝缘性能好，体积电阻率1016ΩCM，电击穿强度42Kv/mm；拉伸强度不小于106Pma；阻燃性能优，氧指数33；100℃水汽中长期安全工作，且防潮防霉；化学稳定性优，耐汽油、丙酮、乙醇、二甲苯及海水；无毒性。
The utility model discloses a novel PPEK insulated special cable, which comprises a conductor made of oxygen-free copper TU, the conductor is plated with nickel, and the nickel-plated conductor is covered with a PPEK insulating layer; the PPEK insulating layer is wrapped with a layer of refractory mica The refractory mica tape is braided with a nickel-plated copper wire protection layer; the PPEK insulation layer is a polymer material made of heterocyclic biphenyl polyether ketone. The utility model uses polyether ketone resin as the insulating layer, which is processed by the high-temperature melt-extrusion technology at 0-400°C and has the following characteristics: stable heat resistance; radiation resistance not less than 10 7 Gy; good insulation performance, volume resistance The rate is 10 16 ΩCM, the electric breakdown strength is 42Kv/mm; the tensile strength is not less than 106Pma; the flame retardant performance is excellent, and the oxygen index is 33; the long-term safe work in 100°C water vapor, and moisture-proof and mildew-proof; excellent chemical stability, resistant to gasoline, Acetone, ethanol, xylene and seawater; non-toxic.
Description
技术领域 technical field
本实用新型涉及电缆领域，具体为一种新型PPEK绝缘特种电缆。 The utility model relates to the field of cables, in particular to a novel PPEK insulated special cable.
背景技术 Background technique
随着社会的发展，尤其是工业化、信息化进程的加快，社会的各个方面都取得了质的飞跃，在整个社会的进步中，作为诸多设备的动力源泉电力起到了不可替代的作用，而作为电力的输送导体电缆，则功不可没。 With the development of society, especially the acceleration of industrialization and informatization, all aspects of society have made a qualitative leap. In the progress of the whole society, electricity has played an irreplaceable role as the power source of many equipment, and as The power transmission conductor cable is indispensable.
随着电力的广泛普及应用，对于传送电力的电缆设备提出了越来越高的要求，电缆不仅仅要耐高温、抗辐射、耐酸碱，而且还要求电缆包覆层无毒、环保，并且价格低廉。 With the widespread use of electric power, higher and higher requirements are put forward for the cable equipment that transmits electric power. Inexpensive.
现有的耐高温特种电缆领域的绝缘物采用的多为氟树脂，比重大（2.1—2.2）、含氟有毒性，环保清洁，并且不耐水解和辐射。 The existing high-temperature-resistant special cable insulation is mostly made of fluororesin, which has a large specificity (2.1-2.2), contains fluorine and is toxic, environmentally friendly and clean, and is not resistant to hydrolysis and radiation.
因此，提供一种环保清洁，并且无毒、耐高温、耐水解和耐辐射的新型特种电缆，已经是一个急需解决的问题。 Therefore, it is an urgent problem to provide a new type of special cable that is environmentally friendly, clean, non-toxic, high temperature resistant, hydrolysis resistant and radiation resistant.
发明内容 Contents of the invention
为了克服上述现有技术中的不足，本实用新型提供了一种结构简单，且无毒、耐高温、水解和辐射，并且环保的新型特种电缆。 In order to overcome the deficiencies in the prior art above, the utility model provides a new type of special cable which is simple in structure, non-toxic, resistant to high temperature, hydrolysis and radiation, and environmentally friendly.
本实用新型的目的是这样实现的： The purpose of this utility model is achieved in that:
新型PPEK绝缘特种电缆，包括以无氧铜TU为材质的导体1，导体1外镀镍，其特征在于：镀镍导体1外包覆有PPEK绝缘层2；
The new PPEK insulated special cable includes a
所述的PPEK绝缘层2外绕包有一层耐火云母带3；
The
所述的耐火云母带3外编织有镀镍铜丝保护层4；
The
所述的PPEK绝缘层2为高分子材料为杂环联苯聚醚酮的绝缘层。
The
积极有益效果：本实用新型是以镀镍铜线为导体，以聚醚酮树脂为绝缘层。通过0—400℃的高温熔挤技术加工而成具有如下特点：耐热性稳定，导体长期工作温度250℃；耐辐照不小于107Gy；绝缘性能好，体积电阻率1016ΩCM，电击穿强度42Kv/mm；拉伸强度不小于106Pma；阻燃性能优，氧指数33；耐水解，100℃水汽中长期安全工作，且防潮防霉；化学稳定性优，耐汽油、丙酮、乙醇、二甲苯及海水；比重轻1.32，是氟树脂的60%，无毒性。 Positive and beneficial effects: the utility model uses nickel-plated copper wire as the conductor and polyether ketone resin as the insulating layer. Processed by high-temperature melt extrusion technology at 0-400°C, it has the following characteristics: stable heat resistance, long-term working temperature of the conductor is 250°C; radiation resistance is not less than 10 7 Gy; good insulation performance, volume resistivity 10 16 ΩCM, electrical Breakdown strength 42Kv/mm; tensile strength not less than 106Pma; excellent flame retardant performance, oxygen index 33; hydrolysis resistance, long-term safe work in 100 ℃ water vapor, and moisture and mildew resistance; excellent chemical stability, resistance to gasoline, acetone, ethanol , xylene and seawater; light specific gravity 1.32, 60% of fluororesin, non-toxic.
附图说明 Description of drawings
图1为本实用新型的结构示意图一； Fig. 1 is a structural representation one of the utility model;
图2为本实用新型的结构示意图二； Fig. 2 is the structural representation two of the utility model;
图中为：导体1、PPEK绝缘层2、云母带3、镀镍铜丝保护层4。
The figure shows:
具体实施方式 Detailed ways
下面结合附图，对本实用新型做进一步的说明： Below in conjunction with accompanying drawing, the utility model is described further:
如图1所示，新型PPEK绝缘特种电缆，包括以无氧铜TU为材质的导体1，导体1外镀镍，镀镍导体1外包覆有PPEK绝缘层2；
As shown in Figure 1, the new PPEK insulated special cable includes a
所述的PPEK绝缘层2外绕包有一层耐火云母带3；
The
如图2所示，所述的耐火云母带3外编织有镀镍铜丝保护层4；
As shown in Figure 2, the
所述的PPEK绝缘层2为高分子材料为杂环联苯聚醚酮的绝缘层。
The
本实用新型的采用如下步骤制得而成； The utility model adopts following steps to make and form;
1.产品结构设计。 1. Product structure design.
1.1以优质无氧铜TU为导体。经拉伸后镀镍（单根或绞合）用以保护长期工作温度250℃下的铜线不被氧化变色。 1.1 Use high-quality oxygen-free copper TU as the conductor. Nickel plating (single or twisted) after stretching is used to protect copper wires under long-term working temperature of 250°C from being oxidized and discolored.
1.2杂环联苯聚醚酮是代表国际先进水平的耐高温树脂、无污染、环保清洁、抗辐射、耐高温水汽的新材料做电缆的绝缘层； 1.2 Heterocyclic biphenyl polyether ketone is a new material representing the international advanced level of high-temperature resistant resin, pollution-free, environmentally friendly, clean, radiation-resistant, and high-temperature water vapor resistant, used as the insulation layer of cables;
1.3 PPEK热塑性树脂，颗粒状，通过0-400℃的挤塑机呈熔融态，在成形模具及压力下被连续挤包在镀镍导线上，可实现大长度、无缝绝缘（PPEK粒料在进入料仓前要预热100℃·3h）； 1.3 PPEK thermoplastic resin, in granular form, is in a molten state through an extruder at 0-400°C, and is continuously extruded on the nickel-plated wire under the forming mold and pressure, which can realize large-length, seamless insulation (PPEK pellets are in the Before entering the silo, it must be preheated at 100°C for 3 hours);
1.4被绝缘好的线芯，经火花机电检合格后，进入绕包机，包上云母带或玻纤带，绕包应紧密、无打褶； 1.4 After the insulated wire core passes the electrical inspection of the spark machine, it enters the wrapping machine and wraps it with mica tape or glass fiber tape. The wrapping should be tight without pleating;
1.5为保护好电缆不受外界挤伤和抗干扰；通过编织机，编织一层镀镍（银）铜线形成紧密的轻型保护层。 1.5 In order to protect the cable from external crushing and anti-interference; use a braiding machine to weave a layer of nickel-plated (silver) copper wire to form a tight light protective layer.
1.6试制好的电缆。要经过机械和电性能试验，达标后方可入库，供用户选用。 1.6 Trial-manufactured cables. After passing the mechanical and electrical performance tests, they can be put into storage for users to choose after reaching the standard.
本实用新型是以镀镍铜线为导体，以聚醚酮树脂为绝缘层。通过0—400℃的高温熔挤技术加工而成具有如下特点：耐热性稳定，导体长期工作温度250℃；耐辐照不小于107Gy；绝缘性能好，体积电阻率1016ΩCM，电击穿强度42Kv/mm；拉伸强度不小于106Pma；阻燃性能优，氧指数33；耐水解，100℃水汽中长期安全工作，且防潮防霉；化学稳定性优，耐汽油、丙酮、乙醇、二甲苯及海水；比重轻1.32，是氟树脂的60%，无毒性。 The utility model uses the nickel-plated copper wire as the conductor and the polyether ketone resin as the insulating layer. Processed by high-temperature melt extrusion technology at 0-400°C, it has the following characteristics: stable heat resistance, long-term working temperature of the conductor is 250°C; radiation resistance is not less than 10 7 Gy; good insulation performance, volume resistivity 10 16 ΩCM, electrical Breakdown strength 42Kv/mm; tensile strength not less than 106Pma; excellent flame retardant performance, oxygen index 33; hydrolysis resistance, long-term safe work in 100 ℃ water vapor, and moisture and mildew resistance; excellent chemical stability, resistance to gasoline, acetone, ethanol , xylene and seawater; light specific gravity 1.32, 60% of fluororesin, non-toxic.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203990860U CN203311906U (en) | 2013-07-05 | 2013-07-05 | Novel PPEK insulated special cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203990860U CN203311906U (en) | 2013-07-05 | 2013-07-05 | Novel PPEK insulated special cable |
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| Publication Number | Publication Date |
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| CN203311906U true CN203311906U (en) | 2013-11-27 |
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| CN2013203990860U Expired - Fee Related CN203311906U (en) | 2013-07-05 | 2013-07-05 | Novel PPEK insulated special cable |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103779003A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel insulated special cable and preparation method thereof |
| CN103779001A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check aluminum alloy cable |
| CN103778990A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check light-weight cable |
| CN103779002A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check light-weight aluminum alloy cable |
| CN104347159A (en) * | 2014-11-06 | 2015-02-11 | 安徽瑞研新材料技术研究院有限公司 | Novel insulation special cable and manufacturing method of novel insulation special cable |
-
2013
- 2013-07-05 CN CN2013203990860U patent/CN203311906U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103779003A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel insulated special cable and preparation method thereof |
| CN103779001A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check aluminum alloy cable |
| CN103778990A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check light-weight cable |
| CN103779002A (en) * | 2014-01-11 | 2014-05-07 | 河南中录电缆有限公司 | Novel self-check light-weight aluminum alloy cable |
| CN104347159A (en) * | 2014-11-06 | 2015-02-11 | 安徽瑞研新材料技术研究院有限公司 | Novel insulation special cable and manufacturing method of novel insulation special cable |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 Termination date: 20140705 |
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| EXPY | Termination of patent right or utility model |