CN203231639U - Can-type calcinator flame path structure - Google Patents
Can-type calcinator flame path structure Download PDFInfo
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- CN203231639U CN203231639U CN 201320189563 CN201320189563U CN203231639U CN 203231639 U CN203231639 U CN 203231639U CN 201320189563 CN201320189563 CN 201320189563 CN 201320189563 U CN201320189563 U CN 201320189563U CN 203231639 U CN203231639 U CN 203231639U
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Abstract
本实用新型涉及一种顺流和逆流罐式煅烧炉火道结构。罐式煅烧炉火道结构,包括料罐和火道,首层拉砖到第四层顶部拉砖位置的料罐宽度逐渐增加,首层火道到第三层火道的火道宽度逐渐递减。本实用新型的优点效果:本实用新型改变了传统的直上直下的料罐结构,同时也改变了所有火道宽度一致的结构。随着罐式炉单罐产能增加,料罐尺寸增大,料罐上窄下宽结构,挥发份的质量流量增加,前几层火道的截面积相应增加,这样烟气流量虽然增大,但是流通面积也增大,因此流速能得到控制,所以罐内的物料单位时间内获得的能量越大,挥发份逸出速度及时,大大降低了结焦和放炮的可能性,提高了生产稳定性。
The utility model relates to a flue channel structure of a downstream and countercurrent tank type calciner. The fire path structure of the tank type calciner includes the material tank and the fire path. The width of the material tank gradually increases from the first layer of bricks to the top of the fourth layer of bricks, and the width of the fire path from the first layer of the fire path to the third layer of the fire path gradually decreases. . Advantages and effects of the utility model: the utility model changes the traditional straight up and down tank structure, and also changes the structure of all fire channels having the same width. With the increase of single tank production capacity of the tank furnace, the size of the material tank increases, the structure of the material tank is narrow at the top and wide at the bottom, the mass flow rate of volatile matter increases, and the cross-sectional area of the first few layers of fire channels increases accordingly. But the flow area is also increased, so the flow rate can be controlled, so the material in the tank gets more energy per unit time, and the volatile matter escapes in a timely manner, which greatly reduces the possibility of coking and blasting, and improves production stability.
Description
技术领域 technical field
本实用新型涉及一种火道结构,尤其涉及一种炭素行业生产铝用阳极、阴极、电极以及炭素石墨化材料的顺流和逆流罐式煅烧炉火道结构。 The utility model relates to a fire passage structure, in particular to a forward flow and counterflow tank type calciner fire passage structure for producing aluminum anodes, cathodes, electrodes and carbon graphitization materials in the carbon industry.
背景技术 Background technique
随着国内电解铝产能的西移,以新疆为主的西部地区这两年大力发展电解铝,而且电解槽电流逐渐增加,对预焙阳极的质量和产能要求也逐渐严格。同时,多家企业先后投产电解铝行业,市场竞争渐趋激烈,成本成为现代工厂控制的首要任务。在原料方面,西部地区的石油焦储量并不充足,这几年之内仅能满足内销,因此石油焦价格日益高涨;同时随着上游石油行业的生产,石油焦原料的粉料逐渐增加,在煅烧过程中,烧损越来越大。所以现代电解铝配套的碳素厂或者单独的预焙阳极厂产能在扩大,成本在压缩,因此都使用大型罐式炉进行煅烧。 With the westward movement of domestic electrolytic aluminum production capacity, the western region mainly in Xinjiang has vigorously developed electrolytic aluminum in the past two years, and the current of electrolytic cells has gradually increased, and the quality and production capacity requirements of prebaked anodes have gradually become stricter. At the same time, a number of enterprises have successively put into production the electrolytic aluminum industry, the market competition has become increasingly fierce, and cost has become the primary task of modern factory control. In terms of raw materials, the reserves of petroleum coke in the western region are not sufficient, which can only meet domestic sales in the past few years, so the price of petroleum coke is rising day by day; at the same time, with the production of the upstream petroleum industry, the powder of petroleum coke raw materials is gradually increasing. During the calcination process, the burning loss becomes larger and larger. Therefore, the production capacity of modern electrolytic aluminum supporting carbon plants or separate prebaked anode plants is expanding, and costs are being reduced, so large tank furnaces are used for calcination.
罐式煅烧炉采用间接加热模式,原料进入料罐后,温度逐渐升高,先析出水分,然后在首层火道位置开始析出挥发份,但由于上部基层火道的烟气温度和流量有限,原料中的挥发份在料罐上部位置不能及时逸出,原料进入煅烧带后,挥发份排出不畅,在罐内热分解,沉积在罐壁容易生成热解碳或碳黑,造成罐壁结疤。同时部分挥发份如果带至了料罐下部位置,遇到漏进来的空气会发生“放炮”现象。而且现在企业逐渐开始使用大型罐式炉,单位时间逸出的挥发份增加,如果仍采用传统的火道模式,截面积没有增加,以上的现象会更加严重,已经无法满足现代企业的生产。因此对改善火道结构势在必行。 The pot calciner adopts the indirect heating mode. After the raw material enters the material tank, the temperature gradually rises, and the moisture is precipitated first, and then the volatile matter is precipitated at the position of the first layer of fire channel. The volatile matter in the raw material cannot escape in time at the upper part of the material tank. After the raw material enters the calcination zone, the volatile matter is not discharged smoothly, thermally decomposes in the tank, and deposits on the tank wall to easily generate pyrolytic carbon or carbon black, resulting in scarring on the tank wall . At the same time, if part of the volatile matter is brought to the lower part of the material tank, the phenomenon of "blasting" will occur when encountering the leaked air. And now that enterprises are gradually using large tank furnaces, the volatile matter that escapes per unit time increases. If the traditional fire path mode is still used, the cross-sectional area does not increase, and the above phenomenon will be more serious, which cannot meet the production of modern enterprises. Therefore it is imperative to improve the flue structure.
发明内容 Contents of the invention
本实用新型是为了解决上述问题而提出的一种罐式煅烧炉火道结构,目的是在保证质量的同时进一步提高生产稳定性和产能。 The utility model proposes a tank-type calciner flue structure in order to solve the above problems, and aims to further improve production stability and production capacity while ensuring quality.
为达上述目的本实用新型罐式煅烧炉火道结构,包括料罐和火道,首层拉砖到第四层顶部拉砖位置的料罐宽度逐渐增加,首层火道到第三层火道的火道宽度逐渐递减。 In order to achieve the above-mentioned purpose, the fire channel structure of the tank type calciner of the present utility model includes a material tank and a fire channel. The width of the fire path gradually decreases.
第四层顶部拉砖到底部拉砖位置处的料罐宽度与第四层顶部拉砖位置的料罐宽度相同。 The width of the material tank at the position of pulling bricks from the top of the fourth layer to the position of pulling bricks at the bottom is the same as the width of the material tank at the position of pulling bricks at the top of the fourth layer.
第四层火道至底层火道的火道宽度与第三层火道底部的宽度相同。 The width of the fire path from the fourth layer of fire path to the bottom layer of fire path is the same as the width at the bottom of the third layer of fire path.
底层火道为第八层火道或第十层火道。 The bottom fire path is the eighth floor fire path or the tenth floor fire path.
相邻火道之间用硅砖隔开,料罐和火道之间为硅砖。 Adjacent fire passages are separated by silica bricks, and silica bricks are used between the tank and fire passages.
相邻料罐中心面之间的距离从首层火道到底层火道均相等。 The distance between the center planes of adjacent material tanks is equal from the first layer of fire path to the bottom layer of fire path.
首层火道到第三层火道截面为倒梯形。 The cross section of the fire path from the first layer to the third layer is an inverted trapezoid.
本实用新型的优点效果:本实用新型改变了传统的直上直下的料罐结构,同时也改变了所有火道宽度一致的结构。随着罐式炉单罐产能增加,料罐尺寸增大,料罐上窄下宽结构,挥发份的质量流量增加,前几层火道的截面积相应增加,这样烟气流量虽然增大,但是流通面积也增大,因此流速能得到控制,所以罐内的物料单位时间内获得的能量越大,挥发份逸出速度及时,大大降低了结焦和放炮的可能性,提高了生产稳定性。该火道和料箱结构能够很好地适应大型罐式炉产生的较大挥发份质量流量的燃烧与传热。 Advantages and effects of the utility model: the utility model changes the traditional straight up and down tank structure, and also changes the structure of all fire channels having the same width. With the increase of single tank production capacity of the tank furnace, the size of the material tank increases, the structure of the material tank is narrow at the top and wide at the bottom, the mass flow rate of volatile matter increases, and the cross-sectional area of the first few layers of fire channels increases accordingly. However, the flow area is also increased, so the flow rate can be controlled, so the energy obtained by the material in the tank per unit time is greater, and the volatile matter escapes in a timely manner, which greatly reduces the possibility of coking and blasting, and improves production stability. The structure of the fire channel and the material box can well adapt to the combustion and heat transfer of the large mass flow rate of volatile matter produced by the large tank furnace.
附图说明 Description of drawings
图1是本实用新型火道部分剖面图。 Fig. 1 is a partial sectional view of the utility model fire path.
图2是本实用新型料罐部分剖面图。 Fig. 2 is a partial cross-sectional view of the tank of the utility model.
图中:1、首层火道;2、第三层火道;3、首层拉砖;4、第四层火道顶部拉砖;5、料罐;6、底层火道;7、第四层火道底部拉砖;8、第四层火道。 In the figure: 1. The fire path on the first floor; 2. The fire path on the third floor; 3. The bricks on the first floor; 4. The bricks on the top of the fire path on the fourth floor; Pull bricks at the bottom of the four-story fire path; 8. The fourth-story fire path.
具体实施方式 Detailed ways
下面结合实施例对本实用新型做进一步详细描述,但本实用新型的保护范围不受实施例所限。 The utility model is described in further detail below in conjunction with the examples, but the protection scope of the utility model is not limited by the examples.
如图所示本实用新型罐式煅烧炉火道结构,包括料罐5和火道,首层拉砖3到第四层火道顶部拉砖4位置的料罐5宽度逐渐增加,首层火道1到第三层火道2的火道宽度逐渐递减。第四层火道顶部拉砖4到第四层火道底部拉砖7位置处的料罐5宽度与第四层火道顶部拉砖4位置的料罐5宽度相同。第四层火道8至底层火道6的火道宽度与第三层火道2底部的宽度相同。首层火道到第三层火道截面为倒梯形,首层火道到第三层火道的长度和高度不变。
As shown in the figure, the fire path structure of the tank type calciner of the utility model includes a material tank 5 and a fire path. The fire path width from
底层火道6为第八层火道或第十层火道。
The
相邻火道之间用硅砖隔开,料罐和火道之间为硅砖。 Adjacent fire passages are separated by silica bricks, and silica bricks are used between the tank and fire passages.
相邻料罐中心面之间的距离从首层火道到底层火道均相等。 The distance between the center planes of adjacent material tanks is equal from the first layer of fire path to the bottom layer of fire path.
料罐5在加热过程中逐渐析出挥发份,主要是在首层火道1到第三层火道2之间位置,挥发份通过挥发份通道流向迂回的火道,在火道中与从炉底来的预热空气混合后开始燃烧,间接加热料罐内的原料,最后高温烟气流向集中烟道,而料罐中的料煅烧完后排出。
The material tank 5 gradually precipitates volatile matter during the heating process, mainly between the first layer of
Claims (7)
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| CN 201320189563 CN203231639U (en) | 2013-04-16 | 2013-04-16 | Can-type calcinator flame path structure |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104778289A (en) * | 2014-01-14 | 2015-07-15 | 贵阳铝镁设计研究院有限公司 | Simulation calculation method of retort calciner |
| CN105509498A (en) * | 2014-09-22 | 2016-04-20 | 沈阳铝镁设计研究院有限公司 | Pot-type furnace temperature automatic control device |
| CN107238295A (en) * | 2016-03-29 | 2017-10-10 | 沈阳铝镁设计研究院有限公司 | A kind of roaster and method of roasting |
| CN108800922A (en) * | 2018-08-14 | 2018-11-13 | 沈阳创联工业技术有限公司 | A kind of simple type can-type calcine furnace |
| CN111023827A (en) * | 2019-12-24 | 2020-04-17 | 中铝国际工程股份有限公司 | Fire channel structure of retort calciner |
| CN111366001A (en) * | 2020-03-18 | 2020-07-03 | 武汉科技大学 | A sintering flue gas circulation online purification synchronous waste heat recovery system based on vertical sintering |
| CN112923739A (en) * | 2019-12-05 | 2021-06-08 | 沈阳铝镁设计研究院有限公司 | Flue communicating structure of roasting furnace |
| CN114370767A (en) * | 2020-10-15 | 2022-04-19 | 沈阳铝镁设计研究院有限公司 | Structure is arranged outward to following current pot-type stove volatile clearance passageway flue gas |
-
2013
- 2013-04-16 CN CN 201320189563 patent/CN203231639U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104778289A (en) * | 2014-01-14 | 2015-07-15 | 贵阳铝镁设计研究院有限公司 | Simulation calculation method of retort calciner |
| CN105509498A (en) * | 2014-09-22 | 2016-04-20 | 沈阳铝镁设计研究院有限公司 | Pot-type furnace temperature automatic control device |
| CN105509498B (en) * | 2014-09-22 | 2017-12-15 | 沈阳铝镁设计研究院有限公司 | Pot type burner automatic temperature control |
| CN107238295A (en) * | 2016-03-29 | 2017-10-10 | 沈阳铝镁设计研究院有限公司 | A kind of roaster and method of roasting |
| CN108800922A (en) * | 2018-08-14 | 2018-11-13 | 沈阳创联工业技术有限公司 | A kind of simple type can-type calcine furnace |
| CN112923739A (en) * | 2019-12-05 | 2021-06-08 | 沈阳铝镁设计研究院有限公司 | Flue communicating structure of roasting furnace |
| CN111023827A (en) * | 2019-12-24 | 2020-04-17 | 中铝国际工程股份有限公司 | Fire channel structure of retort calciner |
| CN111366001A (en) * | 2020-03-18 | 2020-07-03 | 武汉科技大学 | A sintering flue gas circulation online purification synchronous waste heat recovery system based on vertical sintering |
| CN114370767A (en) * | 2020-10-15 | 2022-04-19 | 沈阳铝镁设计研究院有限公司 | Structure is arranged outward to following current pot-type stove volatile clearance passageway flue gas |
| CN114370767B (en) * | 2020-10-15 | 2024-05-17 | 沈阳铝镁设计研究院有限公司 | Concurrent tank furnace volatile matter cleaning channel flue gas discharging structure |
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