CN203202578U - Rubber membrane sealing dry-type gas chamber with chamber capacity indication - Google Patents
Rubber membrane sealing dry-type gas chamber with chamber capacity indication Download PDFInfo
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Abstract
本实用新型涉及带柜容指示的橡胶膜密封干式煤气柜,其特征在于:煤气柜侧壁外通过调平钢丝绳悬挂调平配重,调平配置上设置柜容指针;调平钢丝绳另一端伸入煤气柜内,并连接在煤气柜内的煤气柜活塞上;煤气柜外侧壁上设置与调平配重配套的调平配重导轨;调平导轨的一侧,煤气柜侧壁外表面上设置柜容刻度;柜容指针的移动范围在柜容刻度量程内。利用活塞与调平配重的线性联动关系,将柜内不可见的活塞运动情况,通过柜外可见的调平配重运动情况的形式,进行了表达转换,从而实现了柜容指示的功能。本实用新型具有简单实用,可靠耐用,成本低廉的特点,可以作为煤气柜柜容指示的有益补充。
The utility model relates to a rubber-membrane sealed dry-type gas cabinet with a cabinet capacity indicator, which is characterized in that: the side wall of the gas cabinet is hung by a leveling wire rope to hang a leveling counterweight, and a cabinet capacity pointer is set on the leveling configuration; the other end of the leveling wire rope It extends into the gas tank and is connected to the gas tank piston in the gas tank; the outer wall of the gas tank is equipped with a leveling counterweight guide rail matched with the leveling counterweight; one side of the leveling guide rail is connected to the outer surface of the side wall of the gas tank Set the scale of the cabinet capacity; the moving range of the pointer of the cabinet capacity is within the range of the scale of the cabinet capacity. Utilizing the linear linkage relationship between the piston and the leveling counterweight, the invisible movement of the piston inside the cabinet is expressed in the form of the movement of the leveling counterweight visible outside the cabinet, thus realizing the function of indicating the capacity of the cabinet. The utility model has the characteristics of simplicity, practicability, reliability and durability, and low cost, and can be used as a beneficial supplement for gas tank capacity indication.
Description
技术领域 technical field
本实用新型属于煤气柜领域,特别涉及一种具有柜容指示功能的带刻度的橡胶膜密封干式煤气柜。 The utility model belongs to the field of gas cabinets, in particular to a rubber film-sealed dry gas cabinet with scales and a tank capacity indicating function.
背景技术 Background technique
橡胶膜密封干式煤气柜广泛运用于工业及民用煤气的储存,其通过煤气柜内活塞的上下移动来实现煤气的吞吐。对于煤气柜的操作管理人员来说,了解气柜活塞的运行位置,明确气柜储气容积的情况,是非常重要的。橡胶膜密封干式煤气柜也设置有传统的柜容指示方法,主要有光纤柜位计、机械柜位计、超声波柜位计和雷达柜位计等。光纤柜位计原理是在煤气柜活塞上固定钢丝绳的一端,另一端固定在柜位计的计量铰轮上,活塞运动的时候带动绞轮转动,产生的信号被柜位计处理后转变为柜容的信号输出。机械柜位计原理是在煤气柜活塞上固定钢丝绳的一端,另一端连接柜位计的传动齿轮,活塞运动的时候带动传动齿轮转动,设置的特定的齿轮传动比将钢丝绳的位移转变为柜位计的指示盘上指针的位置。超声波柜位计和雷达柜位计原理类似,都是在煤气柜柜顶和活塞上分别布置超声波或雷达发送和接受装置,通过测量信号传输的时间,计算出柜顶和活塞的距离,再通过公式将其转变为柜容信号输出给操作者。 Rubber-membrane-sealed dry-type gas holders are widely used in the storage of industrial and civil gas, which realizes the throughput of gas through the up and down movement of the piston in the gas holder. For the operation and management personnel of the gas cabinet, it is very important to know the operating position of the gas cabinet piston and the gas storage volume of the gas cabinet. The rubber membrane sealed dry-type gas tank is also equipped with traditional tank capacity indication methods, mainly including optical fiber counter gauge, mechanical counter gauge, ultrasonic counter gauge and radar counter gauge. The principle of the optical fiber counter meter is to fix one end of the steel wire rope on the piston of the gas cabinet, and the other end is fixed on the measurement hinge wheel of the counter meter. When the piston moves, it drives the winch wheel to rotate, and the signal generated is converted into a cabinet compatible signal output. The principle of the mechanical counter gauge is to fix one end of the steel wire rope on the piston of the gas tank, and the other end is connected to the transmission gear of the counter gauge. When the piston moves, it drives the transmission gear to rotate, and the specific gear transmission ratio is set to convert the displacement of the steel wire rope into a counter The position of the pointer on the dial of the meter. The principle of the ultrasonic counter meter and the radar counter meter are similar. Both ultrasonic or radar sending and receiving devices are arranged on the top of the gas cabinet and the piston. By measuring the signal transmission time, the distance between the top of the cabinet and the piston is calculated, and then passed The formula converts it into a cabinet capacity signal and outputs it to the operator.
对于传统的柜容指示方法,其广泛应用在橡胶膜密封干式煤气柜上。但是实践证明其存在许多缺陷:(1)光纤柜位计、机械柜位计原理复杂,安装精度要求很高,对关键设备如:计量铰轮和传动齿轮等过于依赖,一旦出现故障将失去柜容指示功能,同时成本相对较高;(2)、超声波柜位计和雷达柜位计采用了超声波或电磁波反射技术,在理想状况下测量较为准确,但成本很高,同时对环境要求很高,抗干扰能力较弱,例如由于活塞往往会产生一定的倾斜,则反射波往往接受效果不好或者不够准确,不能适用较为恶劣的工况。 For the traditional tank capacity indication method, it is widely used in rubber membrane sealed dry gas tanks. However, practice has proved that there are many defects: (1) The principles of optical fiber counter gauges and mechanical counter gauges are complicated, and the installation accuracy is very high. They rely too much on key equipment such as measuring hinge wheels and transmission gears. (2) Ultrasonic counter gauges and radar counter gauges use ultrasonic or electromagnetic wave reflection technology, which is more accurate in ideal conditions, but the cost is high and the environment is very demanding , the anti-interference ability is weak. For example, because the piston tends to have a certain inclination, the reflected wave is often not well received or not accurate enough, so it cannot be applied to harsher working conditions.
发明内容 Contents of the invention
为了克服传统的柜容指示方法存在的上述缺陷,本实用新型要解决的技术问题是:提供一种带柜容指示的橡胶膜密封干式煤气柜,简单实用、安全可靠的进行柜容指示。 In order to overcome the above-mentioned defects in the traditional tank capacity indication method, the technical problem to be solved by the utility model is: to provide a rubber membrane sealed dry gas tank with tank capacity indication, which is simple, practical, safe and reliable for tank capacity indication.
本实用新型为解决上述技术问题所采取的技术方案为: The technical scheme that the utility model takes for solving the problems of the technologies described above is:
一种带柜容指示的橡胶膜密封干式煤气柜,其特征在于:煤气柜侧壁外通过调平钢丝绳悬挂调平配重,调平配置上设置柜容指针;调平钢丝绳另一端伸入煤气柜内,并连接在煤气柜内的煤气柜活塞上;煤气柜外侧壁上设置与调平配重配套的调平配重导轨;调平导轨的一侧,煤气柜侧壁外表面上设置柜容刻度;柜容指针的移动范围在柜容刻度量程内。 A rubber-membrane-sealed dry-type gas cabinet with a cabinet capacity indication, characterized in that: the leveling counterweight is suspended outside the side wall of the gas cabinet by a leveling wire rope, and a cabinet capacity pointer is set on the leveling configuration; the other end of the leveling wire rope extends into In the gas tank, and connected to the gas tank piston in the gas tank; the leveling counterweight guide rail matched with the leveling counterweight is set on the outer wall of the gas tank; one side of the leveling guide rail is set on the outer surface of the side wall of the gas tank Cabinet capacity scale; the movement range of the cabinet capacity pointer is within the range of the cabinet capacity scale.
按上述技术方案,调平配重的运动反向与活塞的运动方向相反,但运动位移相等。 According to the above technical scheme, the movement direction of the balancing weight is opposite to that of the piston, but the movement displacement is equal.
按上述技术方案,在煤气柜柜体外围设置一组摄像机及其信号传输系统,摄像机摄像范围覆盖柜容指针和柜容刻度。 According to the above-mentioned technical scheme, a group of cameras and their signal transmission system are arranged on the periphery of the gas cabinet body, and the shooting range of the cameras covers the pointer of the cabinet and the scale of the cabinet.
按上述技术方案,通过两根调平钢丝绳悬挂调平配重,两根钢丝绳另一端分别与煤气柜活塞连接。 According to the above-mentioned technical scheme, the leveling counterweight is suspended by two leveling wire ropes, and the other ends of the two wire ropes are respectively connected with the gas tank piston.
柜容刻度的涂装原则为:煤气柜活塞落底且为充气时,此时气柜容积视为0立方米,此时调平配重的位置也应标记为0立方米;气柜活塞升到顶且接触自动放散阀的瞬间,此时气柜容积视为满容积,此时调平配重的位置也应标记为满容积。两者之间的距离再线性划分,此时即得到柜容刻度的分布。柜容刻度的涂装标识应在煤气柜空气调试后进行,刻度起始及终止点应分别与活塞着陆及开始自动放散位置一致。 The painting principle of the scale of the tank capacity is as follows: when the piston of the gas tank falls to the bottom and is inflated, the volume of the gas tank is regarded as 0 cubic meters at this time, and the position of the balance weight should also be marked as 0 cubic meters at this time; the piston of the gas tank rises At the moment when it reaches the top and touches the automatic relief valve, the volume of the gas tank is regarded as full volume at this time, and the position of the balance weight should also be marked as full volume at this time. The distance between the two is divided linearly again, and the distribution of the scale of the cabinet capacity is obtained at this time. The painting mark of the scale of the tank capacity should be carried out after the air adjustment of the gas tank, and the start and end points of the scale should be consistent with the landing position of the piston and the start of automatic release respectively.
当煤气柜内不断充入煤气,煤气柜活塞就会不断上升,调平配重就会不断下降,反之,当煤气柜内输出煤气,活塞将会下降,活塞配重却会上升。柜容指针设置在调平配重上,而柜容刻度设置在调平配重导轨边上的侧壁上。调平配重的运动与活塞的运动方向相反,但产生的位移却是一致的,于是配重的位置可以表示活塞的位置,也就可以表示煤气柜的储气容积,这种关系式连续、线性、稳定的。通过柜容指针和柜容刻度,我们将这种关系转变成具体数值,以供读取使用。通过摄像机将以摄取传输给操作人员,可以实现实时远程控制。 When the gas holder is constantly filled with gas, the gas holder piston will continue to rise, and the balance weight will continue to fall. On the contrary, when the gas holder outputs gas, the piston will fall, but the piston weight will rise. The cabinet capacity pointer is set on the leveling counterweight, and the cabinet capacity scale is set on the side wall on the side of the leveling counterweight guide rail. The movement direction of the balance weight is opposite to that of the piston, but the resulting displacement is the same, so the position of the balance weight can represent the position of the piston, which can also represent the gas storage volume of the gas tank. This relationship is continuous, Linear and stable. Through the cabinet pointer and the cabinet scale, we transform this relationship into a specific value for reading. Real-time remote control can be realized by transmitting the data captured by the camera to the operator.
对于新建或者已经建成的煤气柜来说,增设本柜容指示装置的方法非常简单,只需通过计算确定煤气柜活塞与配重的相对关系,以及活塞位置与煤气柜储气容积的关系,就可以确定容积刻度的涂装方案。使用涂料在侧壁调平配重导轨边缘根据计算出的规则涂装出容积刻度,在调平配重上涂装出指针,再设置一个摄像机以及其信号传输系统即可。整个系统简单实用,可靠耐用,成本低廉。 For newly-built or already built gas cabinets, the method of adding this cabinet capacity indicating device is very simple. It only needs to determine the relative relationship between the gas cabinet piston and counterweight, and the relationship between the piston position and the gas storage volume of the gas cabinet through calculation. Painting schemes for volumetric scales can be determined. Use paint to paint the volume scale on the edge of the side wall leveling weight guide rail according to the calculated rules, paint the pointer on the leveling weight, and then set up a camera and its signal transmission system. The whole system is simple and practical, reliable and durable, and low in cost.
本实用新型利用了活塞与调平配重的线性联动关系,将柜内不可见的活塞运动情况,通过柜外可见的调平配重运动情况的形式,进行了表达转换,从而实现了柜容指示的功能。本实用新型具有简单实用,可靠耐用,成本低廉的特点,可以作为煤气柜柜容指示的有益补充。 The utility model utilizes the linear linkage relationship between the piston and the leveling counterweight, and converts the invisible movement of the piston inside the cabinet into the form of the movement of the leveling counterweight visible outside the cabinet, thereby realizing the cabinet capacity indicated function. The utility model has the characteristics of simplicity, practicability, reliability and durability, and low cost, and can be used as a beneficial supplement for gas tank capacity indication.
附图说明:Description of drawings:
图1为本实用新型的带柜容指示的橡胶膜密封干式煤气柜整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of a rubber membrane sealed dry-type gas cabinet with cabinet capacity indication of the present invention;
图2为本实用新型带柜容指示的橡胶膜密封干式煤气柜的柜容刻度及指针的示意图(同时显示了活塞分别处于最低位和最高位时指示位置)。 Fig. 2 is a schematic diagram of the tank capacity scale and pointer of the rubber membrane sealed dry-type gas tank with tank capacity indication of the utility model (while showing the indication position when the piston is at the lowest position and the highest position respectively).
其中,1—煤气柜柜顶,2—煤气柜活塞,3—煤气柜侧壁,4—煤气柜底板,5—第一调平钢丝绳,6—第二调平钢丝绳,7—调平配重,8—调平配重导轨,9—柜容指针,10—柜容刻度。 Among them, 1—the top of the gas cabinet, 2—the piston of the gas cabinet, 3—the side wall of the gas cabinet, 4—the bottom plate of the gas cabinet, 5—the first leveling wire rope, 6—the second leveling wire rope, 7—the leveling weight , 8—leveling counterweight guide rail, 9—indicator of cabinet capacity, 10—scale of cabinet capacity.
具体实施方式:Detailed ways:
以下结合附图进一步说明本新型实施例。 The new embodiment of the present invention will be further described below in conjunction with the accompanying drawings.
如图1和2所示,煤气柜侧壁3外通过第一调平钢丝绳5和第二调平钢丝绳6竖直悬挂调平配重7,调平配置上设置柜容指针9;第一调平钢丝绳5和第二调平钢丝绳6从煤气柜柜顶1与煤气柜侧壁连接处分别伸入煤气柜内,并连接在煤气柜内的煤气柜活塞2上。
As shown in Figures 1 and 2, a
如图2,煤气柜侧壁3外侧由煤气柜底板4竖直往上设置与调平配重7配套的调平配重导轨8;调平配重导轨8的一侧煤气柜侧壁3外表面上涂设柜容刻度10;柜容指针9的移动移动范围在柜容刻度10量程内。图2中以10万立方米橡胶膜密封干式煤气柜为例,表示了活塞分别处于最低位和最高位时的配重位置,也就是此时的柜容指示情况。
As shown in Figure 2, the gas
柜容刻度10的涂装原则为:煤气柜活塞2落底且为充气时,此时气柜容积视为0立方米,此时调平配重的位置也应标记为0立方米;气柜活塞升到顶且接触自动放散阀的瞬间,此时气柜容积视为满容积,此时调平配重的位置也应标记为满容积。两者之间的距离再线性划分,此时即得到柜容刻度的分布。柜容刻度的涂装标识应在煤气柜空气调试后进行,刻度起始及终止点应分别与活塞着陆及开始自动放散位置一致。
The painting principle of the
在煤气柜柜体外围设置一组摄像机及其信号传输系统,将柜容指针9与柜容刻度10的指示情况传输给煤气柜操作人员以供实时查看。
A group of cameras and its signal transmission system are arranged around the gas cabinet body, and the indications of the
通过调平配重上的柜容指针与调平配重导轨边缘的侧壁上的柜容刻度,来实现煤气柜柜容的读取。 By leveling the cabinet capacity pointer on the counterweight and leveling the cabinet capacity scale on the side wall of the edge of the counterweight guide rail, the reading of the gas tank capacity is realized.
当煤气柜内不断充入煤气,煤气柜活塞2就会不断上升,而通过第一调平钢丝绳5和第二调平钢丝绳6与活塞相连的调平配重7就会不断下降,反之,当煤气柜内输出煤气,活塞将会下降,活塞配重却会上升。柜容指针9设置在调平配重上,而柜容刻度10设置在调平配重导轨8边上的煤气柜侧壁3外表面上。调平配重的运动与活塞的运动方向相反,但产生的位移却是一致的,于是配重的位置可以表示活塞的位置,也就可以表示煤气柜的储气容积,这种关系式连续、线性、稳定的。通过柜容指针和柜容刻度,我们将这种关系转变成具体数值,通过摄像机将以摄取传输给操作人员,以供读取使用。
When the gas holder is constantly filled with gas, the
对于新建或者已经建成的煤气柜来说,增设本柜容指示装置的方法非常简单,只需通过计算确定煤气柜活塞与配重的相对关系,以及活塞位置与煤气柜储气容积的关系,就可以确定容积刻度的涂装方案。使用涂料在侧壁调平配重导轨边缘根据计算出的规则涂装出容积刻度,在调平配重上涂装出指针,再设置一个摄像机以及其信号传输系统即可。整个系统简单实用,可靠耐用,成本低廉。 For newly-built or already built gas cabinets, the method of adding this cabinet capacity indicating device is very simple. It only needs to determine the relative relationship between the gas cabinet piston and counterweight, and the relationship between the piston position and the gas storage volume of the gas cabinet through calculation. Painting schemes for volumetric scales can be determined. Use paint to paint the volume scale on the edge of the side wall leveling weight guide rail according to the calculated rules, paint the pointer on the leveling weight, and then set up a camera and its signal transmission system. The whole system is simple and practical, reliable and durable, and low in cost.
以上实施例只是本实用新型的较佳实施例,并非对本实用新型作较多的限制,凡是依据对本实用新型的技术本质作简单修改或等同的变化和修饰,均仍属本实用新型保护的范围。 Above embodiment is only preferred embodiment of the present utility model, is not to do more restriction to the present utility model, every simple modification or equivalent change and modification are all still belonged to the scope of protection of the present utility model according to the technological essence of the present utility model .
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104500962A (en) * | 2014-12-19 | 2015-04-08 | 马钢(集团)控股有限公司 | Gas tank storage capacity overload detection and control interlocking device |
| CN105570661A (en) * | 2015-12-16 | 2016-05-11 | 中冶南方工程技术有限公司 | Chamber volume indicating device for dry gas chamber |
| CN107504954A (en) * | 2017-09-26 | 2017-12-22 | 中冶南方工程技术有限公司 | Rubber film sealed dry type gas chamber piston tilting value determining device and method |
| CN108224065A (en) * | 2018-01-23 | 2018-06-29 | 中冶赛迪工程技术股份有限公司 | A kind of rubber film sealing gas chamber with jet air-cushion buffer unit |
| CN115265719A (en) * | 2022-08-11 | 2022-11-01 | 宁夏建龙龙祥钢铁有限公司 | Method and device for correcting cabinet volume instrument error for converter gas cabinet |
| CN118129066A (en) * | 2024-03-15 | 2024-06-04 | 阳春新钢铁有限责任公司 | A Wiggins-type gas tank capacity indication device and method |
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2013
- 2013-02-27 CN CN 201320089303 patent/CN203202578U/en not_active Expired - Lifetime
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| CN104500962A (en) * | 2014-12-19 | 2015-04-08 | 马钢(集团)控股有限公司 | Gas tank storage capacity overload detection and control interlocking device |
| CN105570661A (en) * | 2015-12-16 | 2016-05-11 | 中冶南方工程技术有限公司 | Chamber volume indicating device for dry gas chamber |
| CN107504954A (en) * | 2017-09-26 | 2017-12-22 | 中冶南方工程技术有限公司 | Rubber film sealed dry type gas chamber piston tilting value determining device and method |
| CN108224065A (en) * | 2018-01-23 | 2018-06-29 | 中冶赛迪工程技术股份有限公司 | A kind of rubber film sealing gas chamber with jet air-cushion buffer unit |
| CN108224065B (en) * | 2018-01-23 | 2024-02-23 | 中冶赛迪工程技术股份有限公司 | Rubber film sealing gas tank with jet air cushion buffer device |
| CN115265719A (en) * | 2022-08-11 | 2022-11-01 | 宁夏建龙龙祥钢铁有限公司 | Method and device for correcting cabinet volume instrument error for converter gas cabinet |
| CN115265719B (en) * | 2022-08-11 | 2025-11-07 | 宁夏建龙龙祥钢铁有限公司 | Error correction method and device for tank capacity meter for converter gas tank |
| CN118129066A (en) * | 2024-03-15 | 2024-06-04 | 阳春新钢铁有限责任公司 | A Wiggins-type gas tank capacity indication device and method |
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Granted publication date: 20130918 |