CN203003642U - A kind of double row bearing raceway grinding processing equipment - Google Patents
A kind of double row bearing raceway grinding processing equipment Download PDFInfo
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- CN203003642U CN203003642U CN 201220678488 CN201220678488U CN203003642U CN 203003642 U CN203003642 U CN 203003642U CN 201220678488 CN201220678488 CN 201220678488 CN 201220678488 U CN201220678488 U CN 201220678488U CN 203003642 U CN203003642 U CN 203003642U
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Abstract
Description
(一)技术领域 (1) Technical field
本实用新型涉及一种双列轴承滚道磨削加工设备。The utility model relates to a grinding and processing equipment for a double-row bearing raceway.
(二)背景技术 (2) Background technology
双列球轴承内外圈的双沟(两沟道)加工,是双列球轴承生产中的关键工序。为保证双列球轴承的工作性能,球轴承内外圈两沟道之间距离(沟中心距)的精准度和沟道对基准端面的平行度对产品合套及合套之后的产品性能影响甚大。The double groove (two grooves) processing of the inner and outer rings of double row ball bearings is a key process in the production of double row ball bearings. In order to ensure the working performance of double row ball bearings, the accuracy of the distance between the two grooves of the inner and outer rings of the ball bearing (groove center distance) and the parallelism of the grooves to the reference end face have a great influence on the performance of the product after assembly and assembly. .
目前,现有技术在加工双列球轴承内外圈的沟道时,采用如图1和图2所示设备进行加工,该设备包括机架、磨削机构和主轴旋转机构,所述磨削机构具有机床导轨、托板、位移限位机构和磨削主机,机床导轨和位移限位机构安装在机架上,托板设置在机床导轨上,磨削主机固定在托板上,所述磨削主机具有一磨削工件的砂轮,所述主轴旋转机构具有一可旋转的主轴和工件夹具,所述托板分为分别固定在磨削主机底部左右两端的左托板和右托板,所述位移限位机构为一位于所述左托板和右托板之间的限位块。加工过程如下:1)先调整好工件夹具,并将待磨削轴承套圈安装在工件夹具上;2)磨削第一个沟道。以待磨削轴承套圈的一个端面(图中标示为A)作为基准,通过磨削主机移动至限位块顶住位置,获得第一沟道进给位置,加工第一个沟道。3)磨削第二个沟道。砂轮退位后,将待磨削轴承套圈换转方向后以待磨削轴承套圈的另一个端面(图中标示为B)作为基准,通过磨削主机移动至限位块顶住位置,获得第二沟道进给位置,加工第二个沟道。4)砂轮退位,完成加工。At present, when processing the grooves of the inner and outer rings of double-row ball bearings in the prior art, the equipment shown in Figure 1 and Figure 2 is used for processing. The equipment includes a frame, a grinding mechanism and a spindle rotation mechanism. The grinding mechanism It has a machine tool guide rail, a supporting plate, a displacement limiting mechanism and a grinding main engine. The machine tool guide rail and the displacement limiting mechanism are installed on the frame, the supporting plate is arranged on the machine tool guiding rail, and the grinding main engine is fixed on the supporting plate. The main machine has a grinding wheel for grinding workpieces. The main shaft rotation mechanism has a rotatable main shaft and a workpiece fixture. The supporting plates are divided into a left supporting plate and a right supporting plate respectively fixed at the left and right ends of the bottom of the grinding main machine. The displacement limiting mechanism is a limiting block located between the left supporting board and the right supporting board. The processing process is as follows: 1) Adjust the workpiece fixture first, and install the bearing ring to be ground on the workpiece fixture; 2) Grind the first groove. Take one end face of the bearing ring to be ground (marked as A in the figure) as a reference, move the grinding host to the position where the limit block withstands, obtain the first channel feed position, and process the first channel. 3) Grind the second channel. After the grinding wheel is abdicated, change the direction of the bearing ring to be ground and use the other end face of the bearing ring to be ground (marked as B in the figure) as a reference, move the grinding host to the position where the limit block is supported, and obtain Second channel feed position, machining the second channel. 4) The grinding wheel abdicates to complete the processing.
由上述设备和工艺生产双列轴承,采用待磨削轴承套圈的A、B端面两次定位,分两次加工左右沟道,通过保证套圈总宽度和每沟道至近端面间的距离间接保证两沟道之间距离的精度。由此出现如下缺陷:1、磨削不同沟道时需转换加工基准,会导致其中一条沟道加工基准与轴承安装基准不一致,存在尺寸与平行度等累计误差,影响合套之后产品的性能。2、工件反复装夹,效率低。The double-row bearings are produced by the above-mentioned equipment and process, and the A and B end faces of the bearing ring to be ground are positioned twice, and the left and right grooves are processed twice. By ensuring the total width of the ring and the distance between each groove and the near end surface The accuracy of the distance between the two channels is guaranteed. As a result, the following defects arise: 1. When grinding different grooves, the machining datum needs to be changed, which will cause the machining datum of one of the grooves to be inconsistent with the bearing installation datum, and there will be cumulative errors such as size and parallelism, which will affect the performance of the product after assembly. 2. The workpiece is clamped repeatedly, and the efficiency is low.
(三)发明内容 (3) Contents of the invention
本实用新型的目的在于提供一种双列轴承滚道磨削加工设备,实现磨削不同沟道时不需要转换加工基准,提高产品的精准度,同时解决了工件反复装夹,效率低的问题。The purpose of this utility model is to provide a double-row bearing raceway grinding processing equipment, which does not need to change the processing standard when grinding different channels, improves the accuracy of the product, and solves the problem of repeated clamping of the workpiece and low efficiency. .
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种双列轴承滚道磨削加工设备,包括机架、主轴旋转机构和磨削机构,所述主轴旋转机构安装在机架上并具有一可旋转的主轴和工件夹具,所述磨削机构安装在机架上并可沿着机架相对所述主轴作轴向位移,所述磨削机构具有磨削主机和位移限位机构,所述磨削主机具有一磨削工件的砂轮,磨削主机底部左右两端具有左托板和右托板,所述位移限位机构包括一位于所述左托板和右托板之间的限位块,其特征在于:所述位移限位机构还包括一位于左托板或右托板和限位块之间并可从其间撤离的、紧贴于限位块的垫块。A double-row bearing raceway grinding equipment includes a frame, a main shaft rotation mechanism and a grinding mechanism. The main shaft rotation mechanism is installed on the frame and has a rotatable main shaft and a workpiece fixture. The grinding mechanism It is installed on the frame and can be axially displaced relative to the main shaft along the frame. The grinding mechanism has a grinding main machine and a displacement limiting mechanism. The grinding main machine has a grinding wheel for grinding workpieces. There are left and right supporting plates at the left and right ends of the bottom of the host, and the displacement limiting mechanism includes a limiting block located between the left and right supporting plates. It is characterized in that: the displacement limiting mechanism also The utility model comprises a spacer which is located between the left support plate or the right support plate and the limit block and can be withdrawn therefrom, and which is closely attached to the limit block.
本实用新型实现磨削不同沟道时不需要转换加工基准,提高产品的精准度,同时解决了工件反复装夹的问题,提高生产效率。The utility model realizes that it is not necessary to change the processing standard when grinding different grooves, improves the precision of the product, solves the problem of repeated clamping of the workpiece at the same time, and improves the production efficiency.
本实用新型可通过如下方案进行改进:The utility model can be improved by following scheme:
所述左托板和右托板朝向限位块一端面各设有可调长度的定位销。The left supporting board and the right supporting board are respectively provided with adjustable length positioning pins facing one end surface of the limiting block.
所述垫块宽度等于两沟道中心距或分别磨削两沟道时砂轮进给距离之差。The width of the pad is equal to the center distance between the two channels or the difference between the feeding distance of the grinding wheel when the two channels are respectively ground.
所述机架上具有一油缸,油缸的推动轴上安装所述垫块。An oil cylinder is provided on the frame, and the pad is installed on the pushing shaft of the oil cylinder.
所述工件夹具包括联接于所述主轴上的电磁无心夹具及安装于机架上的偏心夹具。The workpiece fixture includes an electromagnetic centerless fixture connected to the main shaft and an eccentric fixture installed on the machine frame.
(四)附图说明 (4) Description of drawings
图1是现有生产双列球轴承的设备加工第一道沟道时的示意图;Fig. 1 is a schematic diagram of the first groove processed by existing equipment for producing double row ball bearings;
图2是现有生产双列球轴承的设备加工第二道沟道时的示意图;Figure 2 is a schematic diagram of the existing equipment for producing double row ball bearings when processing the second channel;
图3是本实用新型生产双列球轴承的设备加工第一道沟道时的示意图;Fig. 3 is the schematic diagram when the equipment for producing double row ball bearings of the present invention processes the first channel;
图4是本实用新型生产双列球轴承的设备加工第二道沟道时的示意图;Fig. 4 is the schematic diagram when the equipment for producing double row ball bearings of the present invention processes the second channel;
图5是偏心夹具与待磨削轴承套圈接触并对其提供支撑和定位的示意图。Fig. 5 is a schematic diagram of the eccentric fixture in contact with the bearing ring to be ground and providing support and positioning for it.
(五)具体实施方式 (5) Specific implementation methods
如图3至图5所示的一种双列轴承滚道磨削加工设备,包括机架1、主轴旋转机构3和磨削机构2。A double-row bearing raceway grinding equipment as shown in FIGS. 3 to 5 includes a frame 1 , a main
所述主轴旋转机构3安装在机架1上并具有一可旋转的主轴31和工件夹具,该工件夹具包括电磁无心夹具32和偏心夹具33,电磁无心夹具32联接于所述主轴31上并随主轴31一起旋转。电磁无心夹具32通电导磁,待磨削轴承套圈8可被略偏心地吸附于电磁无心夹具31的端面上。于所述机架1上设有一支承座33-1,偏心夹具33固定于支承座33-1上与待磨削轴承套圈8接触对其提供支撑和定位。Described main
所述磨削机构2安装在机架1上并可沿着机架1相对所述主轴31作轴向位移,所述磨削机构2具有磨削主机23和位移限位机构,所述磨削主机23具有一磨削工件的砂轮23-1,磨削主机23底部左右两端具有左托板22-1和右托板22-2,所述位移限位机构包括一位于所述左托板22-1和右托板22-2之间的限位块41。所述左托板22-1和右托板22-2朝向限位块41一端面各设有可调长度的定位销42,砂轮23-1进给时,右托板22-2上的定位销42顶住限位块41,砂轮23-1退位时,左托板22-1上的定位销42顶住限位块41。The grinding mechanism 2 is installed on the frame 1 and can be axially displaced relative to the
所述磨削机构2还包括一位于左托板22-1或右托板22-2和限位块41之间并可从其间撤离的、紧贴于限位块41的垫块51,在本实施中,垫块51位于右托板22-2和限位块41之间。该垫块51安装在一油缸5的推动轴52上,而所述油缸5安装在所述机架1上。垫块51采用硬质合金材料并经精密磨削加工,保证所述垫块51宽度等于两沟道中心距或分别磨削两沟道时砂轮23-1进给距离之差。The grinding mechanism 2 also includes a
本实用新型之一种双列轴承滚道磨削加工工艺,包括如下步骤:A grinding process of a double row bearing raceway of the present invention comprises the following steps:
1)调整好工件夹具,并将待磨削轴承套圈8安装在工件夹具上。1) Adjust the workpiece fixture, and install the
2)磨削第一个沟道。上述限位块41撤离于所述右托板22-2和限位块41之间,并以待磨削轴承套圈8的一个端面作为基准,通过磨削主机23移动至定位销42顶住限位块41(图3),获得第一沟道进给位置,加工第一个沟道。2) Grind the first channel. The above-mentioned
3)磨削第二个沟道。上述垫块51在砂轮23-1退位过程中随油缸5的推动轴52伸出至限位块41其中一侧并与其贴合,砂轮23-1再次进给时,通过磨削主机23移动至定位销42顶住垫块51(图4),获得第二沟道进给位置后加工第二个沟道。3) Grind the second channel. The
4)砂轮23-1退位,完成加工。4) The grinding wheel 23-1 abdicates to complete the processing.
上述实施例为本实用新型的较佳实施方式,但本实用新型的实施方式不限于此,其他任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is the preferred embodiment of the present utility model, but the embodiment of the present utility model is not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present utility model are all All equivalent replacement methods are included in the protection scope of the present utility model.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990492A (en) * | 2012-12-10 | 2013-03-27 | 中山市盈科轴承制造有限公司 | Machining technology for grinding double bearing tracks and equipment thereof |
| CN106078085A (en) * | 2016-06-07 | 2016-11-09 | 嘉兴福可吉精密机械有限公司 | Manufacturing process of a hub bearing |
| CN106239325A (en) * | 2016-08-23 | 2016-12-21 | 朱林辉 | A fully automatic bearing surface processing robot |
| CN106271996A (en) * | 2016-08-23 | 2017-01-04 | 朱林辉 | An automatic processing equipment for inner and outer surfaces of bearings |
| CN106271998A (en) * | 2016-08-23 | 2017-01-04 | 朱林辉 | A kind of self-stabilising bearing inner surface processing machine |
| CN109571253A (en) * | 2018-11-30 | 2019-04-05 | 瓦房店轴承集团国家轴承工程技术研究中心有限公司 | Bearing bore diameter positioning device and its inverted orientation method for grinding |
| CN109773621A (en) * | 2019-02-20 | 2019-05-21 | 嘉兴福可吉精密机械有限公司 | Grinding attachment and its grinding process of the wheel hub inner ring raceway with end face |
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2012
- 2012-12-10 CN CN 201220678488 patent/CN203003642U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990492A (en) * | 2012-12-10 | 2013-03-27 | 中山市盈科轴承制造有限公司 | Machining technology for grinding double bearing tracks and equipment thereof |
| CN102990492B (en) * | 2012-12-10 | 2014-12-10 | 中山市盈科轴承制造有限公司 | Machining technology for grinding double bearing tracks and equipment thereof |
| CN106078085A (en) * | 2016-06-07 | 2016-11-09 | 嘉兴福可吉精密机械有限公司 | Manufacturing process of a hub bearing |
| CN106078085B (en) * | 2016-06-07 | 2018-02-16 | 嘉兴福可吉精密机械有限公司 | Manufacturing process of a hub bearing |
| CN106239325A (en) * | 2016-08-23 | 2016-12-21 | 朱林辉 | A fully automatic bearing surface processing robot |
| CN106271996A (en) * | 2016-08-23 | 2017-01-04 | 朱林辉 | An automatic processing equipment for inner and outer surfaces of bearings |
| CN106271998A (en) * | 2016-08-23 | 2017-01-04 | 朱林辉 | A kind of self-stabilising bearing inner surface processing machine |
| CN106239325B (en) * | 2016-08-23 | 2018-05-15 | 哈工大机器人集团(广州)知识产权投资控股有限公司 | A fully automatic bearing surface processing robot |
| CN106271998B (en) * | 2016-08-23 | 2018-08-28 | 哈工大机器人集团(广州)知识产权投资控股有限公司哈尔滨分公司 | A kind of self-stabilising bearing inner surface processing machine |
| CN109571253A (en) * | 2018-11-30 | 2019-04-05 | 瓦房店轴承集团国家轴承工程技术研究中心有限公司 | Bearing bore diameter positioning device and its inverted orientation method for grinding |
| CN109571253B (en) * | 2018-11-30 | 2024-04-12 | 瓦房店轴承集团国家轴承工程技术研究中心有限公司 | Bearing inner diameter positioning device and reverse positioning grinding method thereof |
| CN109773621A (en) * | 2019-02-20 | 2019-05-21 | 嘉兴福可吉精密机械有限公司 | Grinding attachment and its grinding process of the wheel hub inner ring raceway with end face |
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