CN201808907U - Water detection type beer bottle sorting machine using guide rail - Google Patents

Abstract

Beer bottle water inspection type guide rail bottle unscrambler, which includes a forward conveyor belt and a reverse conveyor belt, as well as a roller and an electric reducer that drive the conveyor belt, and a non-slip conveyor belt with limited bottle equalization at the entrance of the beer bottle, and a non-slip conveyor belt with limited bottle equalization The end of the conveyor belt is connected to the hydraulic bottle conveying circulating water tank and the jet circulating water pipe. The bottom of the hydraulic bottle conveying circulating water tank is equipped with a scraper elevator conveyor belt for removing broken bottle sediment. The positioning groove on the forward and reverse conveyor belts and the straightening guide block form the bottle positioning transmission guide rail, and the outlet end of the bottle positioning transmission guide rail is connected to the downhill pouring conveyor belt. The bottles are limited and evenly fed into the bottles to avoid the collision and damage of glass bottles stacked. The orientation of the bottle mouth is changed by the groove and the guide plate of the forward and reverse transmission chain, and it enters the next assembly line.

Description

Beer bottle water inspection type guide rail bottle unscrambler

technical field

The utility model relates to a beer bottle unscrambling assembly line, in particular to sorting and unscrambling equipment on the beer bottle unscrambling assembly line. the

Background technique

At present, most of the domestic beer, beverage, alcohol and other production factories use glass bottle sacks for packaging. If the glass bottles are conveyed mechanized, the conveyor belt is composed of chain plates, belts, chains and motors, and the chain plates, chains, belts, etc. are equipped with guardrails, all of which form a rail-guided right-angle bottom to transport beer glass bottles or broken glass bottles. The geometric shape of the size will appear, and because the bottom of the right-angle bottle conveying rail guide is rectangular, it becomes a conveyor chain and the belt rotates independently, but the width and size of the rail guide and guardrail are fixed, so it cannot be universally used to convey scattered glass with different diameters. Bottles, broken glass bottles, broken glass bottles, and bottles with different diameters cross when the necks cross in the rail guide or channel, causing defects such as stuck bottles, corked bottles, and accumulation blocks after blocked bottles, which cannot be transported normally, replaced It is impossible to select, inspect and separate the broken glass bottles, and the glass bottles can be straightened and arranged neatly in the transmission channel to enter the production line unimpeded and orderly. For solving this technical problem, propose multiple solutions, still can't solve above-mentioned technical problem as CN100484863C and CN101628660A, so still adopt manually to take out glass bottle one by one from sack bag and put into plastic case again, plastic case is carried then To the case conveyor, a case unloader is needed to unload the bottles from the plastic case onto the bottle conveyor, and then enter the production line. The above-mentioned complex and primitive manual processing method has high production cost, low efficiency, high labor intensity, no safety guarantee, harsh working environment, large floor area, and consumes a lot of manpower, material resources and financial resources. In the situation of lack of labor force in today's society, it brings great difficulties to production enterprises and directly reduces production efficiency and economic benefits. the

Contents of the invention

The technical problem to be solved by the utility model is to design a kind of beer bottles with different sizes and diameters in view of the defects existing in the existing bottle unscrambler. Broken bottles are removed, and glass bottles are sorted into straight bottles, which are arranged neatly, unimpeded, and enter the next production line in an orderly manner. the

The utility model adopts the following design scheme to achieve the above object: beer bottle water inspection type guide rail bottle unscrambler, which includes a forward conveyor belt and a reverse conveyor belt, as well as rollers and an electric reducer that drive the conveyor belt. A non-slip conveyor belt is set up for bottle-limited bottle equalization, and a hydraulic bottle-transporting circulating water tank and a spray circulating water pipe are connected at the end of the bottle-limited bottle-equalizing non-slip conveyor belt. The deep water area of the hydraulic bottle conveying circulating water tank is connected to the bottle collection hopper, and the end of the bottle collection hopper is connected to the bottle positioning transmission guide rail composed of the positioning groove on the forward and reverse conveyor belt and the straightening guide block, at the exit of the bottle positioning transmission guide rail The end is connected to the downhill pouring conveyor belt. the

The non-slip conveyor belt for bottle quantity equalization includes wide chain belts connected in series and parallel by chain plates, rubber blocks fixed on each chain plate, and a height-adjustable bottle quantity leveling roller assembly arranged above the wide chain belts. , according to the diameter of the glass bottle, adjust the vertical height of the roller assembly and the chain to limit the passing of the glass bottles one by one, preventing the glass bottles stacked in groups from entering the hydraulic bottle transfer tank. the

A water pressure injection valve is provided on the front end of the hydraulic bottle conveying circulating water tank, and a water level partition plate is set in the middle of the hydraulic bottle conveying circulating water tank to separate the hydraulic bottle conveying circulating water tank into a high water level deep water area and a low water level shallow water area. The port is immersed in the high water level and deep water area to gather floating bottles, and the broken glass bottles and sediments detected are removed by the broken bottle sediment scraper lifting conveyor belt in the deep water area. the

The bottle positioning transmission guide rail is composed of the main and auxiliary transmission chain grooves for forward transmission and the transmission chain groove for reverse transmission. The up and down slope guide rails move in parallel in the forward and reverse directions, and are arranged at intervals outside the groove of the main transmission chain in the forward direction. The height difference between the straightening guide blocks and the grooves of the main and auxiliary transmission chains of the forward transmission changes the orientation of the glass bottles on the conveying guide rail, pour out the accumulated water in the bottle if the bottle mouth is facing downward, and enter the forward direction if the bottle mouth is facing upward. The downhill conveyor belt pours out the accumulated water in the glass bottles. the

The utility model is equipped with a height-adjustable reverse bottle limit and equalization roller assembly on the non-slip bottle limit forward conveyor belt to form a bottle limit and uniform bottle feeding, which solves the long-standing problem of disordered and conveying glass bottles, and avoids glass bottles. The bottle is damaged by collision, and the high and low water level flow direction and the spray force of the water pressure on the water surface are used to achieve hydraulic bottle transportation. The broken bottle sinks to the bottom and the sundries are separated. At the same time, the appearance of the bottle is also cleaned. The uphill slope moving in reverse and parallel makes the glass bottle be positioned by the groove of the forward and reverse transmission chain and the guide plate to change the orientation of the bottle mouth during the upward process. If there are still a few glass bottles that are not positioned, continue to move forward It is straightened by the guide plate, and falls to the groove of the forward and reverse conveyor chains with different heights for repositioning, and enters the next assembly line. the

Description of drawings

Fig. 1 is a combined structure diagram of the utility model. the

FIG. 2 is a top view of FIG. 1 . the

Fig. 3 is a C-C sectional view of Fig. 1 . the

Figure 4a1 is a side view of the roller assembly for bottle quantity equalization, Figure 4a2 is a single roller, Figure 4a3 is a double roller, Figure 4a4 is a multi-roller, Figure 4b is a front view of an adjusting roller, and Figure 4c is a structural schematic diagram of an anti-skid chain plate. the

Fig. 5a is a front view of the hydraulic bottle transfer circulating water tank, and Fig. 5b is a top view of Fig. 5a. the

Fig. 6a is a front view of the bottle positioning conveying guide rail, Fig. 6b is a top view of Fig. 6a, Fig. 6c is a view of G direction of Fig. 6a, Fig. 6d is a view of K direction of Fig. 6a, Fig. 6e is an enlarged view of a V-shaped flat-bottomed groove, Fig. 6f Zoom in for alignment guide. the

Detailed ways

The structure of the present invention will be further described below in conjunction with the accompanying drawings. the

Referring to Fig. 1, the main structure of the present invention includes a glass bottle lifting conveyor belt for conveying sacks, a non-slip conveyor belt for bottle quantity equalization, a non-slip conveyor belt 2, a hydraulic bottle conveying circulating water tank 3, a broken bottle sediment removal scraper lifting conveyor belt 4, and a bottle positioning conveyor Guide rail 5, jet circulating water pipe 6 and downhill pouring conveyor belt 7. the

The sack glass bottle lifting conveyor belt 1 is an uphill conveyor belt, and the sack glass bottle includes glass bottles 11 and broken bottles 111. Broken bottle 111 is sorted by buoyancy, and the broken bottle sediment removal scraper 41 lifting conveyer belt 4 that sinks into the bottom of the circulating water tank is removed. the

Referring to Fig. 2 and shown in Fig. 4, the non-slip conveyer belt 2 of bottle quantification equalizing bottle comprises chain belt 20, chain plate 21, sprocket wheel 22, is located at the roller assembly 23 above chain belt 20. As shown in FIG. 4 c , the surface of the chain plate 21 is glued with anti-slip rubber 25 , and a plurality of anti-slip rubber posts 24 protruding upwards are arranged on the anti-slip rubber 25 . As shown in Fig. 4b , each set of roller assembly 23 includes a bottle limiting main wheel 232, a bottle limiting wheel 233 and a bottle limiting belt 231 that drives the bottle limiting wheel. The bottle quantity equalizing roller assembly can be a single roller (as shown in Figure 4a2), a double roller (as shown in Figure 4a3) or a multi-roller (as shown in Figure 4a4), and Figure 4a1 shows a three-roller assembly, which is located above the chain belt 20 The bottle limiting roller assembly 23 can adjust the distance between the roller assembly and the anti-skid chain belt according to the diameter of the glass bottle. The bottle limiting main wheel 232 is driven by the motor 240 and the speed reducer 241, and rotates in the opposite direction with the chain belt 20. Limited glass bottles are passed through in single-layer batches one by one. the

Referring to shown in Figure 5, the hydraulic bottle transporting circulating water tank 3 is divided into a high water level deep water area 31 and a low water level shallow water area 35 by a water level dividing plate 33, and the bottom surface of the front end of the deep water area 31 is provided with a broken bottle sediment removal lifting conveyor belt 4, and the amount of water in the bottle is limited. The bridge plate 8 that connects obliquely to the high water level deep water area between the bottle equalizing anti-slip conveyor belt 2 and the hydraulic bottle conveying circulating water tank 3 . Water gushes from the high water level 31 to the low water level 35 like a waterfall to achieve the best effect of water flow. The bottle collecting bucket 30 is a square funnel with a wide top and a narrow bottom. The glass bottles are collected in zone 31, and one or more rows of water spray regulating valve nozzles 36 are arranged above the front end of the circulating water tank. Bottle etc. best effect, the front end of collecting bottle bucket 30 is immersed in the deep water area and cooperates with the high water level liquid level, the glass bottle 11 that floats is gathered by the propelling action of surfing type soft power, then by the surfing type soft power and high and low level The bottle positioning transmission guide rail 5 on the hydrodynamic belt, the broken bottle 111 at the bottom is removed by the broken bottle sediment scraper lifting conveyor belt 4, and the broken bottle sediment scraper lifting conveyor belt 4 is driven by the motor 440 and the reducer 441. the

Referring to Fig. 2 and shown in Fig. 6, the bottle positioning transmission guide rail 5 is composed of the main and auxiliary transmission chains 601, 602 and the reverse transmission chain 603 for forward transmission and the up and down slope guide rails for forward and reverse parallel transmission. As shown in FIG. 6 a , the forward transmission chain includes a main transmission chain 601 and auxiliary transmission chains 602 arranged on both sides of the main transmission chain, and a reverse transmission chain 603 is arranged outside the forward auxiliary transmission chain 602 . The forward transmission wheel rotates clockwise, the reverse transmission wheel rotates counterclockwise, the forward transmission chains 601 and 602 are driven by the clockwise rotation of the forward transmission wheels 604 and 605 respectively, and the reverse transmission chain 603 is driven by the counterclockwise rotation wheel 607. The fixed rubber part 611 on the transmission chain plate 610, as shown in Figure 6e, the fixed rubber part on the forward drive chain plate has a V-shaped flat bottom positioning groove 612, and the fixed rubber part on the reverse drive chain plate has a V-shaped The flat-bottom positioning groove 612, the V-shaped flat-bottom positioning groove has automatic clamping and positioning effects on the bottle entering the groove. A number of straightening guide plates 606 are arranged at intervals on both sides of the forward main transmission chain 601, and the distance between the straightening guide plates 606 is greater than the length of a bottle. As shown in Figure 6f, one side of the straightening guide plate 606 is fixed parallel to the outside of the forward and reverse main transmission chain, and the intersection angle of the other two sides protrudes upwards to form a sharp angle or a circular arc surface, and the straightening guide plate does not move with the forward main transmission chain 601 . the

Referring to Figures 6a, 6c and 6d, the diameter of the forward main drive sprocket 604 is larger than the forward secondary drive sprocket 605 provided on both sides, and the diameter of the reverse drive sprocket 607 is larger than the forward main drive sprocket 604. Form a step height difference between the forward main transmission chain 601, the forward auxiliary transmission chain 602 and the reverse transmission chain 603, and position the chain plate by the reverse transmission chain 603 and the glued rubber part on the chain plate with a V-shaped flat bottom groove 612 The reverse transmission guide rail is formed, and the rubber part is glued on the forward transmission chain plate with V-shaped flat bottom groove 612. The positioning chain plate and the transmission chain 601 or 602 form the main and auxiliary transmission guide rails of the forward transmission. The transmission main and auxiliary guide rails form a set of positive and negative bottle positioning transmission guide rails. The reverse main transmission wheel 607 can also be used interchangeably with the reverse passive wheel, or it can be rotated clockwise, and it also has the function of kneading glass bottles into straight bottles. . The forward and reverse transmission chains are driven to rotate by the motor 640 and the speed reducer 641 arranged on one side of the forward and reverse combined guide rail conveyor belt. the

Referring to Fig. 2 and shown in Fig. 5, the spray circulating water pipe 6 comprises the hydrospray nozzle 36, the hydrosprayer water pipe 37 located at the top of the hydrobottle recirculating water tank, the regulating valve 38 and the circulating water pump located at the water inlet of the hydrosprayer 37 32, and the prewash spray pipe 61 that is located on the bottle positioning conveying guide rail 5 tops. In the shallow water area of the hydraulic transfer bottle circulating water tank 3, a water level dividing plate 33 and a double-channel water outlet filter 34 are set, and the circulating water is supplied by the circulating water pump 32 from the double-channel water outlet filter 34, and all water outlets are supplied with water by the circulating water pump 32 For repeated use, overflow port 309 and replenishment port 62,310 are established on the water tank for the protection of water cycle high and low water head stability. the

Referring to shown in Figure 2, the downhill pouring conveyor belt 7 includes a forward transmission chain 701 and a forward transmission wheel 702, and a motor 740 and a reducer 741 that drive the transmission wheel 702, and the forward transmission chain 701 is glued on the transmission chain plate. The solid rubber part has a V-shaped flat bottom positioning groove, and the front end of the forward transmission chain 701 is connected to the bottle positioning transmission guide rail 5. The glass bottles conveyed from the bottle positioning transmission guide rail have two types: the bottle mouth facing upwards or the bottle mouth facing downwards. If the bottle mouth is facing down, the water will be automatically poured uphill on the bottle straightening guide rail with a slope of 5 degrees. 71 is collected into the water tank for recycling. the

The bottle is transported by the soft power of the water surfing type, coupled with the high and low water flow, the floating glass bottles 11 are transferred to the bottle collection bucket 30 in an orderly manner and sent to the bottle positioning transmission guide rail 5 bottle collection port. The high water level surface 31 and the bottle collection inlet of the bottle positioning transmission guide rail 5 must have a reasonable water level configuration, so that the bottles can smoothly enter the V-shaped flat bottom positioning groove of the bottle positioning transmission guide rail and send them to the next assembly line. If necessary, open the sprayer 61 to clean the glass bottle again to input the next flow line. the

The reverse transmission guide rail is higher than the forward main transmission guide rail, and the forward main and auxiliary transmission guide rails form a step-type height difference transmission, which effectively solves the problem of horizontal, oblique and multi-layered glass bottles through the forward and reverse directions and the blocking of the guide plate. , to straighten the bottle and automatically enter the V-shaped flat-bottom positioning groove for conveying, separating, straightening and positioning the bottle. If there are still a small number of unstraightened glass bottles 11 when conveying, as soon as they contact the straightening guide plate 606 located on the bottle positioning transmission guide rail 5, when the bottle touches the arc surface of the straightening guide plate 606, the bottle will press the glass The characteristics of the bottles are that they are quickly separated and straightened, and automatically enter the V-shaped flat-bottom positioning grooves of the forward main drive chain 601 and the forward auxiliary drive chain 602, and then straighten or separate into straight bottles for the second time and enter the downstream assembly line. the

Claims (9)

1. Beer bottle water inspection type guide rail bottle unscrambler, which includes a forward conveyor belt and a reverse conveyor belt, as well as rollers that drive the conveyor belt and an electric reducer. The end of the bottle-limited non-slip conveyor belt is connected to the hydraulic bottle conveying circulating water tank and the spray circulating water pipe. The bottom of the hydraulic bottle conveying circulating water tank is equipped with a broken bottle sediment removal scraper lifting conveyor belt, and the deep water area of the hydraulic bottle conveying circulating water tank is connected to the bottle collection. The end of the bottle collecting bucket is connected to the bottle positioning transmission guide rail formed by the positioning groove on the forward and reverse conveyor belt and the straightening guide block, and the outlet end of the bottle positioning transmission guide rail is connected to the downhill pouring conveyor belt. 2. The beer bottle water inspection type guide rail bottle unscrambler according to claim 1, characterized in that said bottle-limited bottle-leveling non-slip conveyor belt (2) includes wide chain belts connected in series and parallel by chain plates and fixed on each chain Rubber blocks on the plate, and the height-adjustable bottle-limiting and equalizing bottle roller assembly (23) that is located on the wide chain belt. 3. The beer bottle water inspection type guide rail bottle unscrambler according to claim 2, characterized in that the surface of the chain plate (21) is bonded with non-slip rubber (25), and several upward protrusions are set on the non-slip rubber (25). non-slip rubber posts (24). 4. The beer bottle water inspection type guide rail bottle unscrambler according to claim 2, characterized in that the roller assembly (23) includes a bottle limiting main wheel (232), a bottle limiting wheel (233) and a driving bottle limiting wheel The limited bottle belt (231) of the wheel. 5. The beer bottle water inspection type guide rail bottle unscrambler according to claim 1, characterized in that the hydraulic bottle conveying circulating water tank is divided into a high water level deep water area (31) and a low water level shallow water area by a water level partition plate (33) District (35), establish broken bottle sediment removal scraper lifting conveyor belt (4) at deep water district (31) front end bottom surface. 6. The beer bottle water inspection type guide rail bottle unscrambler according to claim 1, characterized in that the bottle collecting hopper (30) is a square bottle collecting funnel with a wide top and a narrow bottom, and the front end of the bottle collecting hopper (30) is immersed in In the high water level deep water area (31) of hydraulic circulating water tank. 7. The beer bottle water inspection type guide rail bottle unscrambler according to claim 1, characterized in that the bottle positioning transmission guide rail (5) is composed of the main and auxiliary transmission chains (601, 602) for forward transmission and reverse transmission Chain (603) forms the uphill and downhill guide rails of forward and reverse parallel transmission. 8. The beer bottle water inspection type guide rail bottle unscrambler according to claim 7, characterized in that the fixed rubber part on the drive chain plate (610) on the forward drive chain and the reverse drive chain is V-shaped Flat bottom locating groove (612). 9. The beer bottle water inspection type guide rail bottle unscrambler according to claim 1, characterized in that the straightening guide plate (606) is arranged outside the groove (612) of the forward main transmission chain. the

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