CN201732903U - Composition of conductive terminals and a solar cell junction box with a composition of conductive terminals - Google Patents
Composition of conductive terminals and a solar cell junction box with a composition of conductive terminals Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型是有关于一种太阳能电池的外围设备,特别是有关于一种用以将太阳能电池的电力输出的导电端子组成与具有导线端子组成的太阳能电池接线盒。The utility model relates to a peripheral device of a solar battery, in particular to a solar battery junction box composed of a conductive terminal for outputting electric power of the solar battery and a lead terminal.
背景技术Background technique
由于国际能源短缺促使太阳能电池的运用越来越受到重视,尤其将太阳能电池与建材或玻璃做整合应用更是符合目前节能潮流所需,例如将太阳能电池取代建造屋顶的物料、将太阳能电池用于建筑外墙或建筑物玻璃、天窗及日光浴的顶部等。然而因单一太阳能电池电流、电压很小,通常需将多个太阳能电池通过接线盒加以并联及串联,以形成较大的电流电压。在薄膜太阳能电池模块接线盒先前技术中,包含有导电端子、太阳能电池输出/输入线、多个板片状二极管芯片、太阳能电池电极带等元件,其结构十分复杂且仅能适于薄膜太阳能电池,不适用其它形式的太阳能电池,因此业界极需要一种能广泛适用于不同种类太阳能电池的接线盒。Due to the international energy shortage, the use of solar cells has been paid more and more attention. In particular, the integration of solar cells with building materials or glass is in line with the current energy-saving trend. For example, solar cells can replace roofing materials, and solar cells can be used Building exterior walls or building glass, skylights and the top of the sunbathing, etc. However, because the current and voltage of a single solar cell are very small, it is usually necessary to connect multiple solar cells in parallel and in series through a junction box to form a larger current and voltage. In the prior art of thin-film solar cell module junction boxes, there are components such as conductive terminals, solar cell output/input lines, multiple plate-shaped diode chips, and solar cell electrode strips. The structure is very complicated and can only be used for thin-film solar cells , not suitable for other forms of solar cells, so the industry is in great need of a junction box that can be widely used for different types of solar cells.
由于太阳能电池及接线盒常曝露在外在环境当中,二极管及太阳能电池的导线十分容易因外力因素影响而自接线盒内部松脱,影响太阳能电池电力输出的稳定性。此外,当连接太阳能电池的电极带与接线盒的导电端子时,先前技术均由操作员在户外的太阳能电池安置现场施工,由焊枪将外部的焊料加以熔融而将电极带与导电端子以熔融的焊料结合,施工效率低且非常不便。Since the solar cell and the junction box are often exposed to the external environment, the wires of the diode and the solar cell are easily loosened from the interior of the junction box due to external forces, which affects the stability of the power output of the solar cell. In addition, when connecting the electrode strips of the solar cell and the conductive terminals of the junction box, in the prior art, the operator works on the outdoor solar cell installation site, and the external solder is melted by the welding gun to fuse the electrode strips and the conductive terminals with the molten material. Solder bonding, construction efficiency is low and very inconvenient.
实用新型内容Utility model content
为克服上述缺点,本实用新型首先提供一种导电端子组成,包含有导线盖体、端子本体、第一夹扣装置与第二夹扣装置。端子本体是以金属一体成形制成,且依序设有导线底座、片体、第一夹持部与第二夹持部。导线盖体具有第一底部、顶部、第一弯折部位与第二弯折部位。第一底部的前端具有第一凸出部,第一底部两侧具有一对第二凸出部。第一弯折部位具有第一开口。顶部经由第一弯折部位延伸出第一舌片,此第一舌片设有第二开口,第一底部与顶部是由第二弯折部位互相连接。In order to overcome the above disadvantages, the utility model firstly provides a conductive terminal composition, including a wire cover, a terminal body, a first clamping device and a second clamping device. The terminal body is made of metal integrally formed, and is provided with a lead base, a sheet body, a first clamping part and a second clamping part in sequence. The wire cover has a first bottom, a top, a first bending position and a second bending position. The front end of the first bottom has a first protrusion, and two sides of the first bottom have a pair of second protrusions. The first bending part has a first opening. A first tongue is extended from the top through the first bending part, and the first tongue is provided with a second opening, and the first bottom and the top are connected to each other by the second bending part.
导线底座具有一对卡合部与第三开口。导线底座前端形成有第三凸出部,此第三凸出部是穿设导线盖体的第二开口。各卡合部分别设置于导线底座的两侧,用以卡合导线盖体的各第二凸出部。第三开口是供导线盖体的第一凸出部穿设。The wire base has a pair of engaging parts and a third opening. A third protruding portion is formed at the front end of the wire base, and the third protruding portion is a second opening through which the wire cover is passed. Each engaging portion is respectively arranged on two sides of the wire base, and is used for engaging each second protruding portion of the wire cover. The third opening is for passing through the first protruding part of the wire cover.
第一夹持部的两侧向上伸出一对第一翼部与一对第二翼部。各第一翼部与各第二翼部之间形成有第一沟槽。第二夹持部具有第二底部及自第二底部两侧往上延伸的一对侧壁,各侧壁分别设有第二沟槽。A pair of first wings and a pair of second wings protrude upward from both sides of the first clamping portion. A first groove is formed between each first wing portion and each second wing portion. The second clamping portion has a second bottom and a pair of side walls extending upward from both sides of the second bottom, and each side wall is respectively provided with a second groove.
第一夹扣装置具有第三底部及自第三底部两侧往上延伸的一对第三翼部。此一对第三翼部是用以夹扣第一夹持部。第二夹扣装置是弯折形成第二舌片与第三舌片。第二舌片的两侧具有一对第四凸出部,各第四凸出部分别卡合至第二夹持部的第二沟槽,而第三舌片是抵靠于第二夹持部的第二底部。The first clip device has a third bottom and a pair of third wings extending upward from two sides of the third bottom. The pair of third wing parts are used for clipping the first clamping part. The second buckle device is bent to form a second tongue and a third tongue. Both sides of the second tongue have a pair of fourth protruding parts, each of the fourth protruding parts are engaged with the second groove of the second clamping part respectively, and the third tongue is against the second clamping part the second bottom of the section.
本实用新型的主要目的在于提供一种导电端子组成,通过导线盖体、第一夹扣装置与第二夹扣装置,分别与端子本体的导线底座、第一夹持部与第二夹持部,分别由卡扣方式相互卡合。因此,此导电端子组成不需利用焊料加以焊接组合而成。The main purpose of this utility model is to provide a conductive terminal composition, through the wire cover, the first clamping device and the second clamping device, respectively connected with the wire base, the first clamping part and the second clamping part of the terminal body , which are respectively engaged with each other by buckling. Therefore, the conductive terminal composition does not need to be assembled by soldering.
本实用新型的次要目的在于提供一种导电端子组成,由导线盖体卡合导线底座,进一步可以将太阳能电池接线盒的导线穿越过导线盖体的第二开口后,可以紧密夹持在导线底座下方,可避免上述导线松脱。因此,此导电端子组成与太阳能电池接线盒的导线之间不需利用焊料加以焊接固定。The secondary purpose of this utility model is to provide a conductive terminal composition, which is composed of a wire cover body and a wire base, and furthermore, the wire of the solar cell junction box can be tightly clamped on the wire after passing through the second opening of the wire cover body. Below the base, the above-mentioned wires can be prevented from loosening. Therefore, there is no need to use solder to fix the conductive terminal composition and the wires of the solar battery junction box.
本实用新型的另一目的在于提供一种导电端子组成,由第一夹扣装置卡合第一夹持部,进一步可以将二极管紧密夹持在第一夹持部的第一沟槽中,可避免二极管松脱。因此,此导电端子组成与二极管之间不需利用焊料加以焊接固定。Another object of the present invention is to provide a composition of conductive terminals. The first clamping device engages the first clamping part, and the diode can be tightly clamped in the first groove of the first clamping part. Avoid loose diodes. Therefore, there is no need to use solder to fix the conductive terminal component and the diode.
本实用新型的又一目的在于提供一种导电端子组成,由第二夹持部的第二沟槽的斜向延伸或波浪状延伸的构造以固定第二夹扣装置的第四凸出部与第二夹持部的第二沟槽的卡合,因此,当太阳能电池的电极带插入第二夹持部时,可以紧密夹持在第二夹持部与第二夹扣装置之间,更可避免太阳能电池的电极带松脱。因此,此导电端子组成与太阳能电池的电极带之间不需利用焊料加以焊接固定。Another object of the present utility model is to provide a conductive terminal composition, the second groove of the second clamping part extends obliquely or in a wave-like structure to fix the fourth protruding part of the second clamping device with the The engagement of the second groove of the second clamping part, therefore, when the electrode strip of the solar cell is inserted into the second clamping part, it can be tightly clamped between the second clamping part and the second buckle device, and more The electrode strips of the solar cell can be prevented from loosening. Therefore, there is no need to use solder to fix the conductive terminal composition and the electrode strips of the solar cell.
本实用新型进一步提供一种具有导电端子组成的太阳能电池接线盒,包含绝缘壳体与多组状容置于此绝缘壳体内的多个导电端子组成。The utility model further provides a solar cell junction box composed of conductive terminals, which comprises an insulating shell and multiple sets of conductive terminals accommodated in the insulating shell.
缘此,本实用新型的再一目的在于提供一种具有导电端子组成的太阳能电池接线盒,其中的导电端子组成,通过导线盖体、第一夹扣装置与第二夹扣装置,分别与端子本体的导线底座、第一夹持部与第二夹持部,分别由卡扣方式相互卡合。因此,此导电端子组成不需利用焊料加以焊接组合而成。For this reason, another object of the present utility model is to provide a solar cell junction box with conductive terminals, wherein the conductive terminals are connected to the terminals through the wire cover, the first clamping device and the second clamping device respectively. The wire base, the first clamping part and the second clamping part of the main body are engaged with each other by buckling respectively. Therefore, the conductive terminal composition does not need to be assembled by soldering.
本实用新型的再一目的在于提供一种具有导电端子组成的太阳能电池接线盒,其中的导电端子组成,由导线盖体卡合导线底座,进一步可以将太阳能电池接线盒的导线穿越过导线盖体的第二开口后,可以紧密夹持在导线底座下方,可避免上述导线松脱。因此,此导电端子组成与太阳能电池接线盒的导线之间不需利用焊料加以焊接固定。Another object of the present utility model is to provide a solar cell junction box with conductive terminals, wherein the conductive terminals are composed of a wire cover and a wire base, and further the wires of the solar cell junction box can pass through the wire cover After the second opening, it can be tightly clamped under the base of the wire, which can prevent the above wire from loosening. Therefore, there is no need to use solder to fix the conductive terminal composition and the wires of the solar battery junction box.
本实用新型的再一目的在于提供一种具有导电端子组成的太阳能电池接线盒,其中的导电端子组成,由第一夹扣装置卡合第一夹持部,进一步可以将二极管紧密夹持在第一夹持部的第一沟槽中,可避免二极管松脱。因此,此导电端子组成与二极管之间不需利用焊料加以焊接固定。Another object of the present utility model is to provide a solar battery junction box with conductive terminals, wherein the conductive terminals are composed of the first clamping device to engage the first clamping part, and further can tightly clamp the diode at the second In the first groove of a clamping part, the diode can be prevented from loosening. Therefore, there is no need to use solder to fix the conductive terminal component and the diode.
本实用新型的再一目的在于提供一种具有导电端子组成的太阳能电池接线盒,其中的导电端子组成,由第二夹持部的第二沟槽的斜向延伸或波浪状延伸的构造以固定第二夹扣装置的第四凸出部与第二夹持部的第二沟槽的卡合,因此,当太阳能电池的电极带插入第二夹持部时,可以紧密夹持在第二夹持部与第二夹扣装置之间,更可避免太阳能电池的电极带松脱。因此,此导电端子组成与太阳能电池的电极带之间不需利用焊料加以焊接固定。Another object of the present utility model is to provide a solar cell junction box with conductive terminals, wherein the conductive terminals are formed by the oblique or wave-like extension of the second groove of the second clamping part to fix The engagement of the fourth protruding part of the second clamping device with the second groove of the second clamping part, therefore, when the electrode strip of the solar cell is inserted into the second clamping part, it can be tightly clamped in the second clamping part. Between the holding part and the second clamping device, the electrode belt of the solar cell can be prevented from loosening. Therefore, there is no need to use solder to fix the conductive terminal composition and the electrode strips of the solar cell.
本实用新型的有益效果是:此导电端子组成及导电端子组成与太阳能电池接线盒的导线之间不需利用焊料加以焊接组合而成。The beneficial effect of the utility model is that: the conductive terminal composition and the conductive terminal composition and the wires of the solar battery junction box do not need to be welded and combined with solder.
附图说明Description of drawings
由于本实用新型是揭露一种导电端子组成与具有导电端子组成的太阳能电池接线盒,其中所利用的太阳能电池光电转换原理及电性导通原理,已为相关技术领域具有通常知识者所能明了,故以下文中的说明,不再作完整描述。同时,以下文中所对照的附图,是表达与本实用新型特征有关的示意,并未亦不需要依据实际情形完整绘制,其中:Since the utility model discloses a solar cell junction box composed of conductive terminals and with conductive terminals, the principle of photoelectric conversion and electrical conduction of solar cells used in it has been understood by those with ordinary knowledge in the relevant technical field , so the description below will not give a complete description. At the same time, the accompanying drawings in the following text are schematic representations related to the features of the present utility model, and do not need to be completely drawn according to the actual situation, wherein:
图1A为一分解图,是根据本实用新型提出的第一较佳实施例,为一种导电端子组成。FIG. 1A is an exploded view of the first preferred embodiment of the present invention, which is composed of a conductive terminal.
图1B为一示意图,是根据本实用新型提出的第一较佳实施例,为一种导电端子组成。FIG. 1B is a schematic diagram according to the first preferred embodiment of the present invention, which is composed of a conductive terminal.
图1C为一示意图,是根据本实用新型提出的第一较佳实施例,为一种导电端子组成。Fig. 1C is a schematic diagram according to the first preferred embodiment of the utility model, which is composed of a conductive terminal.
图2为一分解图,是根据本实用新型提出的第二较佳实施例,为一种具有导电端子组成的太阳能电池接线盒。Fig. 2 is an exploded view, which is a second preferred embodiment of the utility model, which is a solar cell junction box composed of conductive terminals.
具体实施方式Detailed ways
请同时参考图1A、图1B与图1C,是根据本实用新型所提出的第一较佳实施例。一种导电端子组成1,包含有导线盖体11、端子本体19、第一夹扣装置16与第二夹扣装置17。端子本体19是以金属一体成形制成,且依序设有导线底座12、片体13、第一夹持部14与第二夹持部15。Please refer to FIG. 1A , FIG. 1B and FIG. 1C at the same time, which are the first preferred embodiment proposed according to the present utility model. A conductive
导线盖体11具有第一底部111、顶部112、第一弯折部位116与第二弯折部位118。第一底部111与顶部112是由第二弯折部位118互相连接。第一底部111的前端具有第一凸出部113,此外,第一底部111的两侧具有一对第二凸出部114。第一弯折部位116具有第一开口115,此第一开口115具有定位导持的作用,用以在导线盖体11被往下压时提供一定位导持的作用。顶部112经由第一弯折部位116延伸出第一舌片117,其中,第一舌片117上设有第二开口119。The
导线底座12具有一对卡合部121与第三开口129,此外,导线底座12前端形成有第三凸出部123。各卡合部121分别设置于导线底座12的两侧,用以与导线盖体11的各第二凸出部114相互卡合。各卡合部121是弯折形成有沟部124,由此,导线底座12的各卡合部121与导线盖体11的各第二凸出部114相互卡和时,可以此固定导线盖体11的上下位置于导线底座12上。导线底座12的第三开口129是供导线盖体11的第一凸出部113穿设,而导线底座12的第三凸出部123将穿设过导线盖体11的第二开口119。The
特别要说明的是,太阳能电池接线盒的导线3置入导电端子组成1的方式:导线盖体11的第一弯折部位116的第一开口115具有定位导持的作用,为用以将太阳能电池接线盒的导线3于置入导电端子组成中1时,可直接往第一开口115往下压,可使得太阳能电池接线盒的导线3穿越导线盖体11的第二开口119。进一步地,当导线盖体11被施以一下压力道而被往下压时,导线盖体11的第二开口119与导线底座12的第三凸出部123相互嵌合的位置所形成的空间是用以供太阳能电池接线盒的导线3穿越过导线盖体11的第二开口119。接着,当施予导线盖体11的下压力道被移除后,导线盖体11由弹力回复到原本导线盖体11的第二开口119与导线底座12的第三凸出部123相互嵌合的位置,据此,可将穿越过导线盖体11的第二开口119的导线3紧密夹持在导线底座12下方,据此可避免上述导线3松脱。因此,此导电端子组成1与太阳能电池接线盒的导线3之间不需利用焊料加以焊接固定。前述导线3被夹持在导线底座12下方的位置是为端子本体19与前述导线3进行导电时的接触位置。In particular, the way that the
据此,导线盖体11与端子本体19的导线底座12的结合是由下列三种方式而更行稳固。首先,导线盖体11的各第二凸出部114与导线底座12的各卡合部121相互卡合。另一方面,导线盖体11的第二开口119与导线底座12的第三凸出部123相互嵌合。再一方面,导线盖体11的第一凸出部113与导线底座12的第三开口129相互嵌合。因此,本发明的导电端子组成1不需利用焊料加以焊接组合而成。Accordingly, the combination of the
片体13具有第三弯折部位131与第四弯折部位132。第三弯折部位131是与导线座体12相连接;第四弯折部位132是与第一夹持部14相连接。The
第一夹持部14的两侧向上伸出一对第一翼部141与一对第二翼部142。各第一翼部141设置于靠近片体13的一侧,而各第二翼部142设置于靠近第二夹持部15的一侧。各第一翼部141与各第二翼部142之间形成有第一沟槽143。第一夹持部14尚具有第一倾斜部145与第二倾斜部146,第一倾斜部145是与片体13相连接;第二倾斜部146是与第二夹持部15相连接。第一夹持部14的各第一翼部141的末端与各第二翼部142的末端皆弯折形成有R角结构144。要特别说明的是,第一沟槽143的设计是用以紧密夹扣住二极管4,因此,此导电端子组成1与二极管4之间不需利用焊料加以焊接固定。此外,R角结构144的设计目的,为用以固定二极管4夹扣在第一沟槽143时,其左右两侧的相接,由此增加第一沟槽143挟持二极管4的强度。A pair of
第一夹扣装置16具有第三底部162及自第三底部162两侧往上延伸的一对第三翼部161。第一夹扣装置16的各第三翼部161是用以夹扣第一夹持部14的第一翼部141与第二翼部142。The
第二夹持部15具有第二底部151及一对侧壁152,其中,各侧壁152是自第二底部151的两侧而往上延伸形成的,且各侧壁152设有第二沟槽153。The
第二夹扣装置17是弯折形成有第二舌片172与第三舌片173。第二舌片172的两侧具有一对第四凸出部174,各第四凸出部174是卡合至第二夹持部15的第二沟槽153。第三舌片173是抵靠于第二夹持部15的第二底部151。要特别说明的是,第二沟槽153可以是沿各侧壁152的顶端往第二底部151斜向延伸,或者,第二沟槽153亦可以是沿各侧壁152的顶端往第二底部151波浪状延伸。由于第二沟槽153的斜向延伸或波浪状延伸的构造是用以固定第四凸出部174与第二沟槽153的卡合,因此在此较佳实施例中,第二沟槽153是以波浪状为较佳,据此,第二夹扣装置17能够稳固的与端子本体19的第二夹持部15结合。因此,当太阳能电池的电极带5插入第二夹持部15时,可以紧密夹持在第二夹持部15与第二夹扣装置17之间,更可避免太阳能电池的电极带5松脱。因此,此导电端子组成1与太阳能电池的电极带5之间不需利用焊料加以焊接固定。The
请参考图2,依据前述目的,本实用新型再提出第二较佳实施例,为一种具有导电端子组成的太阳能电池接线盒的示意图。一种具有导电端子组成1的太阳能电池接线盒20,包含绝缘壳体201与多组状容置于此绝缘壳体201内的多个导电端子组成1。各导电端子组成1的主要特征与功效则实质相同于如前述第一较佳实施例中的导电端子组成1,在此不加赘述。Please refer to FIG. 2 , according to the aforementioned purpose, the utility model proposes a second preferred embodiment, which is a schematic diagram of a solar cell junction box composed of conductive terminals. A solar
以上所述仅为本实用新型较佳实施例而已,并非用以限定本实用新型申请专利权利;同时以上的描述对于熟知本技术领域的专门人士应可明了与实施,因此其它未脱离本实用新型所揭示的精神下所完成的等效改变或修饰,均应包含于权利要求范围。The above description is only a preferred embodiment of the utility model, and is not intended to limit the patent right of the utility model application; at the same time, the above description should be clear and implementable for those who are familiar with the technical field, so others do not depart from the utility model Equivalent changes or modifications accomplished under the disclosed spirit shall be included in the scope of the claims.
Claims (9)
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| CN2010202163439U CN201732903U (en) | 2010-06-01 | 2010-06-01 | Composition of conductive terminals and a solar cell junction box with a composition of conductive terminals |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102231396A (en) * | 2011-05-11 | 2011-11-02 | 浙江鑫辉光伏科技有限公司 | Photovoltaic terminal box |
| CN105871327A (en) * | 2016-05-09 | 2016-08-17 | 杭州发胜光电科技有限公司 | Improved photovoltaic junction box structure |
-
2010
- 2010-06-01 CN CN2010202163439U patent/CN201732903U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102231396A (en) * | 2011-05-11 | 2011-11-02 | 浙江鑫辉光伏科技有限公司 | Photovoltaic terminal box |
| CN102231396B (en) * | 2011-05-11 | 2012-11-21 | 浙江鑫辉光伏科技有限公司 | Photovoltaic terminal box |
| CN105871327A (en) * | 2016-05-09 | 2016-08-17 | 杭州发胜光电科技有限公司 | Improved photovoltaic junction box structure |
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