CN201568457U - Improvement of oil-throwing preventing device for end cover in radial bearing of water turbine generator - Google Patents
Improvement of oil-throwing preventing device for end cover in radial bearing of water turbine generator Download PDFInfo
- Publication number
- CN201568457U CN201568457U CN2009202598476U CN200920259847U CN201568457U CN 201568457 U CN201568457 U CN 201568457U CN 2009202598476 U CN2009202598476 U CN 2009202598476U CN 200920259847 U CN200920259847 U CN 200920259847U CN 201568457 U CN201568457 U CN 201568457U
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- Prior art keywords
- oil
- bearing
- end cover
- main shaft
- improvement
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract 3
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 239000010425 asbestos Substances 0.000 claims description 11
- 229910052895 riebeckite Inorganic materials 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims 4
- 230000003409 anti-rejection Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 54
- 239000010687 lubricating oil Substances 0.000 abstract description 19
- 238000009434 installation Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract 1
- 210000002268 wool Anatomy 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2380/00—Electrical apparatus
- F16C2380/26—Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Rolling Contact Bearings (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及水轮发电机,特别是卧式水轮发电机中的径向轴承端盖防甩油装置的改进。The utility model relates to the improvement of a hydraulic generator, in particular to an oil throwing prevention device for a radial bearing end cover in a horizontal hydraulic generator.
背景技术Background technique
卧式水轮发电机常要用到径向轴承。如图2所示,径向轴承常在端盖位置采用羊毛毡封油和挡住灰尘进入轴承内部,并且一般采用二道羊毛毡做为密封。我们发现,当羊毛毡没有沾染上润滑油时,密封效果相当好。一旦羊毛毡沾染上润滑油处于湿润状态时,由于机组在运行、主轴在转动,转动的主轴或多或少有跳动,这就对羊毛毡产生了挤压,一部分润滑油沿主轴往端盖外甩出,另一部分润滑油沿主轴往端盖内甩出。随着机组的转速增高,这种甩油现象愈发明显。有时一天能甩出几公升油。油甩出以后,不仅对机房造成污染,同时使轴承座内的油位降低直至低于正常工作油位,使机组不能正常运行。Radial bearings are often used in horizontal hydroelectric generators. As shown in Figure 2, radial bearings often use wool felt at the position of the end cover to seal oil and block dust from entering the inside of the bearing, and generally use two layers of wool felt as a seal. We have found that the seal works fairly well when the wool felt is not stained with lubricating oil. Once the wool felt is stained with lubricating oil and is in a wet state, because the unit is running and the main shaft is rotating, the rotating main shaft will jump more or less, which will squeeze the wool felt, and a part of the lubricating oil will flow out of the end cover along the main shaft. Throw it out, and another part of lubricating oil is thrown out into the end cover along the main shaft. As the speed of the unit increases, this oil throwing phenomenon becomes more and more obvious. Sometimes several liters of oil can be thrown out in a day. After the oil is thrown out, it will not only pollute the machine room, but also reduce the oil level in the bearing seat until it is lower than the normal working oil level, so that the unit cannot operate normally.
发明内容Contents of the invention
本实用新型的目的是为了解决上述问题,设计一种能彻底防止润滑油沿主轴甩出的结构,借用原轴承座和轴承盖、轴承端盖毛坯,也就是说轴承的安装尺寸和外形尺寸不改变的情况下,通过取消羊毛毡封油,改用封油环和甩油环结构,使端盖位置下的主轴与润滑油隔断从而彻底防止润滑油沿主轴甩出。The purpose of this utility model is to solve the above problems, design a structure that can completely prevent the lubricating oil from being thrown out along the main shaft, borrow the original bearing seat, bearing cap, and bearing end cap blank, that is to say, the installation size and outer dimension of the bearing are not the same. In the case of change, by canceling the wool felt seal oil and using the oil seal ring and oil throwing ring structure, the main shaft under the position of the end cover is cut off from the lubricating oil so as to completely prevent the lubricating oil from being thrown out along the main shaft.
本实用新型是这样实现的:封油板和封油环用螺栓固定在轴承端盖上,轴承端盖用螺栓固定在轴承盖上,石棉橡胶封油板用作螺栓和轴承盖的平面密封;甩油环装配固定在主轴上随主轴一起转动;甩油环装配又包括甩油环、铰制孔螺栓、螺母、垫圈、石棉橡胶板;甩油环为分半结构,用铰制孔螺栓、螺母、垫圈、石棉橡胶板固定在主轴上。The utility model is realized in this way: the oil sealing plate and the oil sealing ring are fixed on the bearing end cover with bolts, the bearing end cover is fixed on the bearing cap with bolts, and the asbestos rubber oil sealing plate is used as the flat seal between the bolt and the bearing cover; The oil throwing ring assembly is fixed on the main shaft and rotates together with the main shaft; the oil throwing ring assembly includes the oil throwing ring, the bolts for reaming holes, nuts, washers, and asbestos rubber plates; Nuts, washers and asbestos rubber plates are fixed on the main shaft.
本实用新型的优点在于,1、通过取消图2中羊毛毡封油,改用封油环和甩油环结构,使端盖位置下的主轴与润滑油隔断从而彻底防止润滑油沿主轴甩出。2、本实用新型结构简单,并且借用原轴承座和轴承盖、轴承端盖毛坯,也就是说轴承的安装尺寸和外形尺寸不发生改变,因此改造成本低,易于实施,并且安装维护方便,可广泛使用于各种径向轴承。The utility model has the advantages of: 1. By canceling the oil seal of the wool felt in Figure 2, the structure of the oil seal ring and the oil throwing ring is used instead, so that the main shaft under the position of the end cover is cut off from the lubricating oil, thereby completely preventing the lubricating oil from being thrown out along the main shaft . 2. The utility model has a simple structure, and borrows the original bearing seat, bearing cover, and bearing end cover blank, that is to say, the installation size and external size of the bearing do not change, so the transformation cost is low, easy to implement, and easy to install and maintain. Widely used in various radial bearings.
附图说明Description of drawings
图1是改进后的轴承端盖防甩油装置后的轴承装配图。Figure 1 is an assembly drawing of the bearing after the improved anti-spin oil device of the bearing end cover.
图2是改进前的轴承端盖防甩油装置的原轴承装配图。Figure 2 is an assembly drawing of the original bearing of the anti-spin oil device of the bearing end cover before improvement.
图3是改进后替代原轴承端盖的新轴承端盖示意图。Figure 3 is a schematic diagram of a new bearing end cover that replaces the original bearing end cover after improvement.
图4是改进后新轴承端盖的A向视图。Figure 4 is an A-direction view of the improved new bearing end cover.
图5是原轴承端盖示意图。Figure 5 is a schematic diagram of the original bearing end cover.
图6是原轴承端盖B向视图。Fig. 6 is a view from direction B of the original bearing end cover.
图7是改进后新增的封油环示意图。Figure 7 is a schematic diagram of the newly added oil sealing ring after improvement.
图8是改进后新增的甩油环示意图。Fig. 8 is a schematic diagram of the newly added oil throwing ring after improvement.
图9是改进后甩油环的C向视图Figure 9 is a C-direction view of the improved oil flinger
各部件编号为:1-螺栓;2-封油板;3-新轴承端盖;4-封油环;5-石棉橡胶封油板;6-甩油环装配;7-螺栓;8-轴承盖;9-羊毛毡;10-原轴承端盖;11-甩油环;12-铰制孔螺栓;13-螺母;14-垫圈;15-石棉橡胶板;16-主轴。The part numbers are: 1-bolt; 2-oil seal plate; 3-new bearing cover; 4-oil seal ring; 5-asbestos rubber oil seal plate; 6-oil throwing ring assembly; 7-bolt; 8-bearing Cover; 9-wool felt; 10-original bearing end cover; 11-oil throwing ring; 12-reaming hole bolt; 13-nut; 14-washer; 15-asbestos rubber plate; 16-main shaft.
具体实施方式Detailed ways
如图2未改进轴承端盖防甩油装置的原轴承装配图所示,轴承端盖10用螺栓7装在轴承盖8上,羊毛毡9装在轴承端盖10上用于主轴封油。当机组运行时,主轴旋转,润滑油沿箭头所示方向向羊毛毡9位置移动并渐渐浸湿羊毛毡,由于主轴对羊毛毡的挤压作用,一部分润滑油沿主轴往端盖外甩出,另一部分润滑油沿主轴往端盖内甩出。随着机组的转速增高,这种甩油现象愈发明显。油甩出以后,不仅对机房造成污染,同时使轴承座内的油位降低直到低于正常工作油位,使机组不能正常运行。As shown in Fig. 2, the original bearing assembly diagram of the unimproved bearing cover anti-spin oil device, the bearing cover 10 is installed on the bearing cover 8 with bolts 7, and the wool felt 9 is installed on the bearing cover 10 for sealing oil of the main shaft. When the unit is running, the main shaft rotates, and the lubricating oil moves toward the wool felt 9 along the direction indicated by the arrow and gradually soaks the wool felt. Due to the extrusion of the main shaft to the wool felt, part of the lubricating oil is thrown out of the end cover along the main shaft. The other part of lubricating oil is thrown out into the end cover along the main shaft. As the speed of the unit increases, this oil throwing phenomenon becomes more and more obvious. After the oil is thrown out, it will not only pollute the machine room, but also reduce the oil level in the bearing seat until it is lower than the normal working oil level, so that the unit cannot operate normally.
为此,我们用新的轴承端盖3(如图3和图4)代替了原轴承端盖10(如图5和图6),更改了原轴承座两端止口形状(如图1),增加了螺栓1、封油板2、封油环4、甩油环装配6,取消羊毛毡9。For this reason, we replaced the original bearing end cover 10 (as shown in Figure 5 and Figure 6) with a new bearing end cover 3 (as shown in Figure 3 and Figure 4), and changed the shape of the two ends of the original bearing seat (as shown in Figure 1) , increase the bolt 1, oil sealing plate 2, oil sealing ring 4, oil throwing ring assembly 6, and cancel the wool felt 9.
本实用新型是这样实现的;封油板2和封油环4用螺栓1固定在轴承端盖3上,轴承端盖3用螺栓7固定在轴承盖8上,石棉橡胶封油板5用作螺栓7和轴承盖8的平面密封;甩油环装配6固定在主轴上随主轴一起转动;甩油环装配6又包括甩油环11、铰制孔螺栓12、螺母13、垫圈14、石棉橡胶板15;甩油环11为分半结构,用铰制孔螺栓12、螺母13、垫圈14、石棉橡胶板15固定在主轴16上。The utility model is realized in this way; the oil sealing plate 2 and the oil sealing ring 4 are fixed on the bearing end cover 3 with bolts 1, the bearing end cover 3 is fixed on the bearing cover 8 with bolts 7, and the asbestos rubber oil sealing plate 5 is used as The flat seal of the bolt 7 and the bearing cover 8; the oil throwing ring assembly 6 is fixed on the main shaft and rotates with the main shaft; the oil throwing ring assembly 6 includes the oil throwing ring 11, the hinged hole bolt 12, the nut 13, the washer 14, asbestos rubber Plate 15; Oil throwing ring 11 is a half structure, and is fixed on the
如图1所示,当机组运行时,主轴旋转,大部分润滑油被甩油环装配6甩回轴承室,极少量的润滑油沿箭头所示方向越过甩油环装配6,再跌落到封油环4外壁上,跌落在外壁上的润滑油沿着封油环外壁又返回油池,封油环位置下的主轴与润滑油完全隔断,这样就彻底防止润滑油沿主轴甩出。As shown in Figure 1, when the unit is running, the main shaft rotates, and most of the lubricating oil is thrown back to the bearing chamber by the oil throwing ring assembly 6, and a very small amount of lubricating oil crosses the oil throwing ring assembly 6 in the direction indicated by the arrow, and then falls to the seal On the oil ring 4 outer wall, the lubricating oil dropped on the outer wall returns to the oil pool along the outer wall of the oil sealing ring, and the main shaft under the oil sealing ring position is completely cut off from the lubricating oil, so that the lubricating oil is completely prevented from being thrown out along the main shaft.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202598476U CN201568457U (en) | 2009-12-25 | 2009-12-25 | Improvement of oil-throwing preventing device for end cover in radial bearing of water turbine generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202598476U CN201568457U (en) | 2009-12-25 | 2009-12-25 | Improvement of oil-throwing preventing device for end cover in radial bearing of water turbine generator |
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| Publication Number | Publication Date |
|---|---|
| CN201568457U true CN201568457U (en) | 2010-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202598476U Expired - Fee Related CN201568457U (en) | 2009-12-25 | 2009-12-25 | Improvement of oil-throwing preventing device for end cover in radial bearing of water turbine generator |
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| CN (1) | CN201568457U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104712892A (en) * | 2013-12-16 | 2015-06-17 | 株式会社荏原制作所 | Lubricant spill suppression device, rotary machine and lubricant spill suppression method |
-
2009
- 2009-12-25 CN CN2009202598476U patent/CN201568457U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104712892A (en) * | 2013-12-16 | 2015-06-17 | 株式会社荏原制作所 | Lubricant spill suppression device, rotary machine and lubricant spill suppression method |
| CN104712892B (en) * | 2013-12-16 | 2018-10-12 | 株式会社荏原制作所 | Inhibit outflow of lubrication oil device, rotating machinery, the method for inhibiting outflow of lubrication oil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100901 Termination date: 20111225 |