CN201350402Y - Intelligent pulse pneumatic blending system - Google Patents
Intelligent pulse pneumatic blending system Download PDFInfo
- Publication number
- CN201350402Y CN201350402Y CNU2008201243763U CN200820124376U CN201350402Y CN 201350402 Y CN201350402 Y CN 201350402Y CN U2008201243763 U CNU2008201243763 U CN U2008201243763U CN 200820124376 U CN200820124376 U CN 200820124376U CN 201350402 Y CN201350402 Y CN 201350402Y
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- gas
- valve
- pulse signal
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- 238000002156 mixing Methods 0.000 title claims abstract description 21
- 238000009423 ventilation Methods 0.000 claims description 8
- 238000012423 maintenance Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 43
- 239000007788 liquid Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 7
- 238000004880 explosion Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The utility model provides an intelligent pulse pneumatic blending system, which comprises an industrial control computer, an electric-gas pulse signal converter, a control valve block, a compressed air pump and gas-collecting discs, wherein the electric-gas pulse signal converter comprises a PLC controller, a relay module and a solenoid valve, and the control valve block comprises a tee gas joint, a ball valve, a pipeline filter, a pressure reducing valve, a gas control, a manual ball valve and a signal feedback component; more than one gas-collecting discs are arranged at the bottom of a container according to the size of the container, and the electric-gas pulse signal converter is arranged outside the container; the gas-collecting discs are connected with the control valve block through gas inlet pipes, and the signal feedback component and the electric-gas pulse signal converter are respectively connected with the industrial control computer; the control valve block is controlled by the electric-gas pulse signal converter to act, and the relay module and the solenoid valve are controlled by the PLC controller to open and close; and the tee gas joint and a pneumatic valve are controlled by the solenoid valve to open and close. The utility model has simple structure, high degree of automation and convenient operation, thereby reducing the shutdown maintenance rate, effectively reducing the energy consumption and saving the production cost.
Description
Technical field
The utility model relates to a kind of system that utilizes gas blending liquid in container, particularly a kind of intelligent pulse pneumatic blending system.
Background technology
Container is meant blending tank or reactor.To the blending of liquid in container, normally adopt the mode that mechanical type stirs or gas directly blows at present.The mode that gas directly blows waste gas relatively.The mechanical system of utilizing leaf paddle agitator or anchor agitator to stir, though have the ability of blending liquid, because the complex structure of mixer own is difficult for the speed and the direction that stir are controlled, mixing time is longer, production efficiency is extremely low; Because the motor of mixer exists wearing and tearing or fault, need regularly to stop production maintenance in addition, caused the underproduction to consume a large amount of electric energy and heat energy simultaneously; Mixer need improve the high energy consumption that heating-up temperature overcomes existence, has increased production cost.
Summary of the invention
The purpose of this utility model is the defective at above-mentioned prior art, and a kind of intelligent pulse pneumatic blending system is provided, have simple in structure, easy to operate, reduce the stopping production maintenance rate, need not maintenance of machine, advantage that production cost is low.
The technical scheme taked of the utility model is to achieve these goals: a kind of intelligent pulse pneumatic blending system, comprise industrial PC, electricity-gas pulse signal adapter, the control valve group, compressed air pump and gas collection dish, electricity-gas pulse signal adapter comprises the PLC controller that is provided with in turn, relay module and magnetic valve, the control valve group comprises and is arranged on three between compressed air pump and air inlet pipe ventilation joint in turn, ball valve, pressure-reducing valve, Pneumatic valve and manual ball valve, be provided with pipe cleaner between ball valve and the pressure-reducing valve, be provided with the signal feedback element between pressure-reducing valve and the Pneumatic valve; Wherein, the gas collection dish is installed in container bottom, and be provided with more than one according to the container size, electricity-gas pulse signal adapter is arranged on the outside of container, the gas collection dish links to each other with the control valve group by air inlet pipe, signal feedback element and electricity-gas pulse signal adapter links to each other with industrial PC respectively, electricity-gas pulse signal adapter comes input control order by industrial PC, the control valve group is by electricity-gas pulse signal adapter control action, PLC controller control relay module and magnetic valve open and close, and solenoid control three ventilation joints and pneumatic operated valve open and close.
Described gas collection dish be a plurality of and along container center uniform and according to the zone of action evenly stressed principle divide the connection group, wherein on the same group gas collection dish is connected in parallel mutually, the not connection that is connected in parallel of gas collection dish on the same group.
In order better to carry out FEEDBACK CONTROL, in the described intelligent pulse pneumatic blending system, and be respectively equipped with the signal feedback element on the air inlet pipe of described every group gas collection dish that is connected in parallel.
Described signal feedback element is a pressure sensor.
The utility model is according to aerodynamic principle and fluid mechanics principle, control the gas collection dish by electricity-gas pulse signal adapter interlock control valve group, squeeze out the powerful air-flow of power with pulse mode, heavier liquid is extruded, operation arrive the air pocket of liquid level very natural in the liquid level explosion, around huge force of explosion is pushed the heavier liquid of releasing from container bottom to, under the effect of gravity, these heavier liquid very fast along around move downward, also wash away in the motion process and scrape and sweep chamber wall.Like this, the inertia motion that goes round and begins again formed in the entire container from bottom to top, from top to bottom, liquid vertical circulation motion rapidly, therefore have simple in structure, easy to operate advantage.
The beneficial effects of the utility model are: compared to existing technology, the utility model has reduced the mechanical part of mutual motion greatly, has reduced sealing and leakage, does not need in jar to safeguard and maintenance; Adopt pneumatic blending to accelerate the contact of material, enlarged liquid and liquid, the contact-making surface of liquid and solid has been accelerated heat and mass and material reaction speed, has improved production efficiency, has saved the energy; Can in time report to the police and point out the position of breaking down by the monitoring of signal feedback element, be convenient to operating personnel's dynamic management, maintenance personal's timely maintenance.Therefore the utlity model has simple in structure, automaticity is high, easy to operate, reduce the stopping production maintenance rate and can effectively cut down the consumption of energy and saved production cost.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the vertical view of container shown in Figure 1.
Among the figure: 1 compressed air pump, 2 control valve groups, 2.1 3 ventilation joints, 2.2 ball valves, 2.3 pipe cleaners, 2.4 pressure-reducing valves, 2.5 Pneumatic valves, 2.6 manual ball valves, 2.7 signal feedback elements, 3 electricity-gas pulse signal adapter, 3.1PLC controller, 3.2 relay module, 3.3 magnetic valves, 4 air inlet pipe, 5 containers, 6 gas collection dishes, 6.1A group, 6.2B group, 6.3C group, 7 industrial PCs.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments, but not as to qualification of the present utility model.
A kind of intelligent pulse pneumatic blending system as shown in Figure 1, comprise industrial PC 7, electricity-gas pulse signal adapter 3, control valve group 2, compressed air pump 1 and gas collection dish 6, electricity-gas pulse signal adapter 3 comprises the PLC controller 3.1 that is provided with in turn, relay module 3.2 and magnetic valve 3.3, control valve group 2 comprises and is arranged on three between compressed air pump 1 and the air inlet pipe 4 ventilation joint 2.1 in turn, ball valve 2.2, pressure-reducing valve 2.4, Pneumatic valve 2.5 and manual ball valve 2.6, be provided with pipe cleaner 2.3 between ball valve 2.2 and the pressure-reducing valve 2.4, be provided with signal feedback element 2.7 between pressure-reducing valve 2.4 and the Pneumatic valve 2.5.Described signal feedback element 2.7 is a pressure sensor.Electricity-gas pulse signal adapter 3 is arranged on the outside of container 5, gas collection dish 6 links to each other with control valve group 2 by air inlet pipe 4, signal feedback element 2.7 and electricity-gas pulse signal adapter 3 links to each other with industrial PC 7 respectively, electricity-gas pulse signal adapter 3 comes input control order by industrial PC 7, control valve group 2 is by electricity-gas pulse signal adapter 3 control actions, PLC controller 3.1 control relay modules 3.2 and magnetic valve 3.3 open and close, and magnetic valve 3.3 controls, three ventilation joints 2.1 and pneumatic operated valve open and close.Wherein, described gas collection dish 6 is provided with more than one according to container 5 sizes.
As shown in Figure 2, the dish of gas collection described in the present embodiment 6 is 13 and uniform along container 5 centers.Gas collection dish 6 is to connect according to the evenly stressed principle grouping in the difformity tank body zone of action, is divided into A group 6.1 in the present embodiment, B group 6.2 is organized 6.3 3 groups with C and is connected.Organize on the air inlet pipe 4 that 6.3 gas collection dishes 6 link to each other with A group 6.1, B group 6.2 and C and to be respectively equipped with signal feedback element 2.7.Gas collection dish 6 links to each other with control valve group 2 by air inlet pipe 4, and control valve group 2 is by electricity-gas pulse signal adapter 3 control actions.
The layout of the gas collection dish in the utility model is the influence of receptor 5 (being tank body) shape not, but flexible arrangement is in flat-bottom tank, V-arrangement jar, shallow V-arrangement pipe, round bottom jar, groove jar, crouch jar and cylindrical can.
Electricity described in the utility model-gas pulse signal adapter 3 and air inlet pipe 4 are not limited to the container 5 that contains gas collection dish 6 that only connects shown in Figure 1, described electricity-gas pulse signal adapter 3 and air inlet pipe 4 can a plurality of containers 5 that contain gas collection dish 6 simultaneously in parallel, reach rationally, purpose efficiently.
According to fluid mechanics principle, medium is mixed rapidly, adapt to the blending and reaction requirement of different material.It adopts the source of the gas that adapts, and quickens the mixing of material, adds the speed and the efficient of fast response.The utility model has replaced that gas directly blows or churned mechanically original blending mode, not only save tolerance but also reserve the space that the contact of rolling mixes to material, can effectively carry gas or light component in the material, more help the homogeneous of material and reaction thoroughly effectively.
Operation principle of the present utility model: specifically be to come input control order by PLC controller 3.1 output pulse signals and control relay module 3.2 and magnetic valve 3.3 work by industrial PC 7, magnetic valve 3.3 obtains connecting (or cutting out) three ventilation joint 2.1 and Pneumatic valves 2.5 behind the signal, make 6 air inlets of gas collection dish and squeeze out the powerful air-flow of power with pulse mode, heavier liquid is extruded, operation arrive the air pocket of liquid level very natural in the liquid level explosion, around huge force of explosion is pushed the heavier liquid of releasing from container 5 bottoms to, under the effect of gravity, these heavier liquid very fast along around move downward, also wash away in the motion process and scrape the inwall of sweeping container 5.Like this, the inertia motion that goes round and begins again formed in the entire container 5 from bottom to top, from top to bottom, liquid vertical circulation motion rapidly., can in time report to the police and point out the position of breaking down to industrial PC 7 real-time said system back-to-back running states by signal feedback element 2.7, be convenient to operating personnel's dynamic management, maintenance personal's timely maintenance by the monitoring of signal feedback element.
Therefore the utlity model has simple in structure, automaticity is high, easy to operate, reduce the stopping production maintenance rate and can effectively cut down the consumption of energy and saved production cost.
Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.
Claims (4)
1. intelligent pulse pneumatic blending system, it is characterized in that: comprise industrial PC, electricity-gas pulse signal adapter, control valve group, compressed air pump and gas collection dish, electricity-gas pulse signal adapter comprises PLC controller, relay module and the magnetic valve that is provided with in turn, the control valve group comprises and is arranged on three between compressed air pump and air inlet pipe ventilation joint, ball valve, pressure-reducing valve, Pneumatic valve and manual ball valve in turn, be provided with pipe cleaner between ball valve and the pressure-reducing valve, be provided with the signal feedback element between pressure-reducing valve and the Pneumatic valve; Wherein, the gas collection dish is installed in container bottom, and be provided with more than one according to the container size, electricity-gas pulse signal adapter is arranged on the outside of container, the gas collection dish links to each other with the control valve group by air inlet pipe, signal feedback element and electricity-gas pulse signal adapter links to each other with industrial PC respectively, electricity-gas pulse signal adapter comes input control order by industrial PC, the control valve group is by electricity-gas pulse signal adapter control action, PLC controller control relay module and magnetic valve open and close, and solenoid control three ventilation joints and pneumatic operated valve open and close.
2. intelligent pulse pneumatic blending system according to claim 1, it is characterized in that: described gas collection dish be a plurality of and along container center uniform and according to the zone of action evenly stressed principle divide the connection group, wherein mutually on the same group gas collection dish is connected in parallel, the not connection that is connected in parallel of gas collection dish on the same group.
3. intelligent pulse pneumatic blending system according to claim 2 is characterized in that: be respectively equipped with the signal feedback element on the air inlet pipe of described each gas collection dish that is connected in parallel.
4. according to the described intelligent pulse pneumatic blending system of the arbitrary claim of claim 1-3, it is characterized in that: described signal feedback element is a pressure sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201243763U CN201350402Y (en) | 2008-12-10 | 2008-12-10 | Intelligent pulse pneumatic blending system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201243763U CN201350402Y (en) | 2008-12-10 | 2008-12-10 | Intelligent pulse pneumatic blending system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201350402Y true CN201350402Y (en) | 2009-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201243763U Expired - Lifetime CN201350402Y (en) | 2008-12-10 | 2008-12-10 | Intelligent pulse pneumatic blending system |
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| CN (1) | CN201350402Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413549A (en) * | 2015-11-19 | 2016-03-23 | 刘国强 | Muddy water pulse mixing device |
| CN105469509A (en) * | 2016-01-07 | 2016-04-06 | 广东车海洋环保科技有限公司 | Internet self-service car washer capable of being used by multiple persons at same time and use method thereof |
| CN114653275A (en) * | 2022-04-24 | 2022-06-24 | 罗赛洛(温州)明胶有限公司 | Utilize gelatin automated production system of compressed air technique |
| CN114993560A (en) * | 2022-06-21 | 2022-09-02 | 福建华佳彩有限公司 | Pump maintenance quality detection device of coating machine photoresist supply system |
-
2008
- 2008-12-10 CN CNU2008201243763U patent/CN201350402Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413549A (en) * | 2015-11-19 | 2016-03-23 | 刘国强 | Muddy water pulse mixing device |
| CN105413549B (en) * | 2015-11-19 | 2018-03-06 | 刘国强 | A kind of muddy water pulse mixing arrangement |
| CN105469509A (en) * | 2016-01-07 | 2016-04-06 | 广东车海洋环保科技有限公司 | Internet self-service car washer capable of being used by multiple persons at same time and use method thereof |
| CN114653275A (en) * | 2022-04-24 | 2022-06-24 | 罗赛洛(温州)明胶有限公司 | Utilize gelatin automated production system of compressed air technique |
| CN114993560A (en) * | 2022-06-21 | 2022-09-02 | 福建华佳彩有限公司 | Pump maintenance quality detection device of coating machine photoresist supply system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20091125 |
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| CX01 | Expiry of patent term |