CN201200878Y - Intelligent pulse pneumatic blending device - Google Patents
Intelligent pulse pneumatic blending device Download PDFInfo
- Publication number
- CN201200878Y CN201200878Y CNU2008200793431U CN200820079343U CN201200878Y CN 201200878 Y CN201200878 Y CN 201200878Y CN U2008200793431 U CNU2008200793431 U CN U2008200793431U CN 200820079343 U CN200820079343 U CN 200820079343U CN 201200878 Y CN201200878 Y CN 201200878Y
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- gas
- valve
- gas collection
- collection dish
- container
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Abstract
The utility model provides an intelligent pulse pneumatic dispensing device, and relates to a device for dispensing liquid in a container by a gas, which comprises a control valve, a compressed air pump, at least one gas collecting tray which is arranged on the bottom of the container and is firmly connected with the container, and an electricity-gas pulse signal converter arranged outside the container, wherein the gas collecting tray is connected with the control valve through a gas inlet pipe, and the electricity-gas pulse signal converter controls the actions of the control valve. The device has the advantages of simple structure, high automatic degree, convenient operation, the reduction of scheduled outage rate, and no mechanical maintenance. Moreover, the device can effectively reduce energy consumption, and save production cost.
Description
Technical field
The utility model relates to a kind of device that utilizes gas blending liquid in container, particularly a kind of intelligent pulse pneumatic blending device.
Background technology
Container is meant blending tank or reactor.To the blending of liquid in container, normally utilize mixer to adopt mechanical type to stir, at present as leaf paddle agitator or anchor agitator.Though this class mechanical type mixer has the ability of blending liquid, because the complex structure of mixer own is difficult for the speed and the direction that stir are controlled, mixing time is longer, and production efficiency is extremely low; Because the motor of mixer exists wearing and tearing or fault, need regularly to stop production maintenance in addition, caused the underproduction to consume a large amount of electric energy and heat energy simultaneously; Mixer need improve the high energy consumption that heating-up temperature overcomes existence, has increased production cost.
Summary of the invention
The purpose of this utility model is the defective at above-mentioned prior art, provide a kind of simple in structure, easy to operate, reduce the stopping production maintenance rate, need not maintenance of machine, intelligent pulse pneumatic blending device that production cost is low.
The technical scheme taked of the utility model is to achieve these goals: a kind of intelligent pulse pneumatic blending device, comprise control valve and compressed air pump, also comprise be arranged on container bottom and with its at least one gas collection dish that firmly is connected and electricity-gas pulse signal adapter of being arranged on external container, the gas collection dish links to each other with control valve by air inlet pipe, and control valve is by electricity-gas pulse signal adapter control action.The utility model is according to aerodynamic principle and fluid mechanics principle, control the gas collection dish by electricity-gas pulse signal adapter interlock control valve, squeeze out the powerful air-flow of power with pulse mode, heavier liquid is extruded, operation arrive the air pocket of liquid level very natural in the liquid level explosion, around huge force of explosion is pushed the heavier liquid of releasing from container bottom to, under the effect of gravity, these heavier liquid very fast along around move downward, also wash away in the motion process and scrape and sweep chamber wall.Like this, the inertia motion that goes round and begins again formed in the entire container from bottom to top, from top to bottom, liquid vertical circulation motion rapidly, therefore have simple in structure, easy to operate advantage.
Described gas collection dish is a plurality of and uniform along container center, and the gas collection dish is to connect according to the evenly stressed principle grouping in the zone of action, and gas collection dish on the same group is connected in series mutually, and gas collection dish on the same group is not connected in parallel.
Described control valve comprises and is arranged on three between compressed air pump and air inlet pipe ventilation joint, ball valve, pressure-reducing valve, Pneumatic valve and manual ball valve in turn, described electricity-gas pulse signal adapter comprises PLC controller, relay module and the magnetic valve that is provided with in turn, PLC controller control relay module and magnetic valve open and close, solenoid control three ventilation joints and pneumatic operated valve open and close, and are provided with pipe cleaner between ball valve and the pressure-reducing valve.
Described electricity-gas pulse signal adapter links to each other with industrial PC, and comes input control order by industrial PC.
The beneficial effects of the utility model are:
1) complex mechanical construction compared to existing technology, the utility model has adopted the simple structure of being made up of electricity-gas pulse signal adapter, control valve, gas collection dish and compressed air pump, has automaticity height, easy to operate advantage;
2) mechanical type compared to existing technology stirs, the utility model only needs liquid drowning gas collection dish just usually, just can start device concocts, when being full of by liquid in the container, after only need concocting several minutes again, just can reach specification requirement substantially, than the activity duration of prior mechanical stirring technique saving about 75%, the stir-concoction effect is more even simultaneously, precision is higher, under the prerequisite that does not increase container, make increase of production 2-3 doubly, have therefore that mixing time is short, production efficiency is high, the advantage of energy savings;
3) compared to existing technology, the utility model does not exist motor wearing and tearing and mechanical breakdown, and there is not the machine maintenance problem in the maintenance that therefore need not stop production yet;
4) compared to existing technology, the utility model is by the powerful ability of air pulse, stir liquid in the container rapidly and make it the carrying out that do not stop shuttling movement up and down, turbulence level is big, effectively making up and down, liquid conducts heat fast, thereby reduced the needs that outer bound pair vessel liquid heats, effectively reduced production cost.
Therefore the utlity model has simple in structure, automaticity is high, easy to operate, reduce the stopping production maintenance rate, need not the advantage of maintenance of machine, and can effectively cut down the consumption of energy and saved production cost.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the vertical view of container shown in Figure 1;
Fig. 3 a, 3b, 3c, 3d, 3e, 3f and 3g are respectively the user mode figure of gas collection dish described in the utility model in flat-bottom tank, V-arrangement jar, shallow V-arrangement pipe, round bottom jar, groove jar, crouch jar and cylindrical can.
Among the figure: 1 compressed air pump, 2 control valves, 2.1 3 ventilation joints, 2.2 ball valves, 2.3 pipe cleaners, 2.4 pressure-reducing valves, 2.5 Pneumatic valves, 2.6 manual ball valves, 3 electricity-gas pulse signal adapter, 3.1PLC controller, 3.2 relay module, 3.3 magnetic valves, 4 air inlet pipe, 5 containers, 6 gas collection dishes, 6.1A group, 6.2B group, 6.3C group.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments, but not as to qualification of the present utility model.
A kind of intelligent pulse pneumatic blending device as shown in Figure 1 comprises compressed air pump 1, control valve 2, electricity-gas pulse signal adapter 3, air inlet pipe 4 and gas collection dish 6.Gas collection dish 6 is arranged on container 5 bottoms and is welded to connect with container 5, and electricity-gas pulse signal adapter 3 is arranged on container 5 outsides.Described gas collection dish 6 is at least one, as shown in Figure 2, described gas collection dish 6 is 13 and uniform along container 5 centers, gas collection dish 6 is to connect according to the evenly stressed principle grouping in the zone of action, promptly be divided into A group 6.1, B group 6.2 is organized 6.3 3 groups with C and is connected, wherein mutually on the same group the gas collection dish 6 in A group 6.1, B group 6.2 and the C group 6.3 be connected in series, the gas collection dish 6 of A group 6.1, B group 6.2 and C group 6.3 is not connected in parallel on the same group.Gas collection dish 6 links to each other with control valve 2 by air inlet pipe 4, and control valve 2 is by electricity-gas pulse signal adapter 3 control actions.Described gas collection dish 6 can also be to connect according to the evenly stressed principle grouping in the difformity tank body zone of action, and gas collection dish 6 on the same group is connected in series mutually, and gas collection dish 6 on the same group is not connected in parallel.Shown in Fig. 3 a, 3b, 3c, 3d, 3e, 3f and 3g, gas collection dish 6 is the layout in flat-bottom tank, V-arrangement jar, shallow V-arrangement pipe, round bottom jar, groove jar, crouch jar and cylindrical can respectively.
Described control valve 2 comprises and is arranged on three between compressed air pump 1 and the air inlet pipe 4 ventilation joint 2.1, ball valve 2.2, pressure-reducing valve 2.4, Pneumatic valve 2.5 and manual ball valve 2.6 in turn.Described electricity-gas pulse signal adapter 3 comprises PLC controller 3.1, relay module 3.2 and the magnetic valve 3.3 that is provided with in turn, PLC controller 3.1 control relay modules 3.2 and magnetic valve 3.3 open and close, and magnetic valve 3.3 controls, three ventilation joints 2.1 and Pneumatic valve 2.5 open and close.Described electricity-gas pulse signal adapter can also link to each other with industrial PC, and come input control order by industrial PC.In order to guarantee to compress the quality that enters the air in the gas collection dish, be provided with pipe cleaner 2.3 between ball valve 2.2 and the pressure-reducing valve 2.4.
Operation principle of the present utility model: come input control order by PLC controller 3.1 output pulse signals and control relay module 3.2 and magnetic valve 3.3 work by industrial PC, magnetic valve 3.3 obtains opening or cut out three ventilation joint 2.1 and Pneumatic valves 2.5 behind the signal, make 6 air inlets of gas collection dish and squeeze out the powerful air-flow of power with pulse mode, heavier liquid is extruded, operation arrive the air pocket of liquid level very natural in the liquid level explosion, around huge force of explosion is pushed the heavier liquid of releasing from container 5 bottoms to, under the effect of gravity, these heavier liquid very fast along around move downward, also wash away in the motion process and scrape and sweep container 5 walls.Like this, the inertia motion that goes round and begins again formed in the entire container 5 from bottom to top, from top to bottom, liquid vertical circulation motion rapidly.
Therefore the utlity model has simple in structure, automaticity is high, easy to operate, reduce the stopping production maintenance rate, need not the advantage of maintenance of machine, and can effectively cut down the consumption of energy and saved production cost.
Electricity described in the utility model-gas pulse signal adapter 3 and air inlet pipe 4 are not limited to the container 5 that contains gas collection dish 6 that only connects shown in Figure 1, described electricity-gas pulse signal adapter 3 and air inlet pipe 4 can a plurality of containers 5 that contain gas collection dish 6 simultaneously in parallel, reach rationally, purpose efficiently.
Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.
Claims (4)
1. an intelligent pulse pneumatic is concocted device, comprise control valve and compressed air pump, it is characterized in that: also comprise be arranged on container bottom and with its at least one gas collection dish that firmly is connected and electricity-gas pulse signal adapter of being arranged on external container, the gas collection dish links to each other with control valve by air inlet pipe, and control valve is by electricity-gas pulse signal adapter control action.
2. intelligent pulse pneumatic blending device according to claim 1, it is characterized in that: described gas collection dish is a plurality of and uniform along container center, the gas collection dish is to connect according to the evenly stressed principle grouping in the zone of action, and gas collection dish on the same group is connected in series mutually, and gas collection dish on the same group is not connected in parallel.
3. intelligent pulse pneumatic blending device according to claim 1 and 2, it is characterized in that: described control valve comprises and is arranged on three between compressed air pump and air inlet pipe ventilation joint, ball valve, pressure-reducing valve, Pneumatic valve and manual ball valve in turn, described electricity-gas pulse signal adapter comprises PLC controller, relay module and the magnetic valve that is provided with in turn, PLC controller control relay module and magnetic valve open and close, solenoid control three ventilation joints and pneumatic operated valve open and close, and are provided with pipe cleaner between ball valve and the pressure-reducing valve.
4. intelligent pulse pneumatic blending device according to claim 3, it is characterized in that: described electricity-gas pulse signal adapter links to each other with industrial PC, and comes input control order by industrial PC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200793431U CN201200878Y (en) | 2008-03-12 | 2008-03-12 | Intelligent pulse pneumatic blending device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200793431U CN201200878Y (en) | 2008-03-12 | 2008-03-12 | Intelligent pulse pneumatic blending device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201200878Y true CN201200878Y (en) | 2009-03-04 |
Family
ID=40423189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200793431U Expired - Lifetime CN201200878Y (en) | 2008-03-12 | 2008-03-12 | Intelligent pulse pneumatic blending device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201200878Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611454A (en) * | 2013-12-05 | 2014-03-05 | 北京国科安达科技发展有限公司 | Pneumatic stirring device and stirring method thereof |
| CN104010721A (en) * | 2011-12-27 | 2014-08-27 | 中国涂料株式会社 | Paint mixing device and paint mixing method |
-
2008
- 2008-03-12 CN CNU2008200793431U patent/CN201200878Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104010721A (en) * | 2011-12-27 | 2014-08-27 | 中国涂料株式会社 | Paint mixing device and paint mixing method |
| CN103611454A (en) * | 2013-12-05 | 2014-03-05 | 北京国科安达科技发展有限公司 | Pneumatic stirring device and stirring method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090304 |
|
| CX01 | Expiry of patent term |