CN201201313Y - Foam plastic recycling system - Google Patents
Foam plastic recycling system Download PDFInfo
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- CN201201313Y CN201201313Y CNU200820034167XU CN200820034167U CN201201313Y CN 201201313 Y CN201201313 Y CN 201201313Y CN U200820034167X U CNU200820034167X U CN U200820034167XU CN 200820034167 U CN200820034167 U CN 200820034167U CN 201201313 Y CN201201313 Y CN 201201313Y
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- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 229920003023 plastic Polymers 0.000 title claims abstract description 30
- 238000004064 recycling Methods 0.000 title abstract description 5
- 239000006260 foam Substances 0.000 title description 2
- 238000002844 melting Methods 0.000 claims abstract description 70
- 230000008018 melting Effects 0.000 claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000012545 processing Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000011084 recovery Methods 0.000 claims description 15
- 238000010298 pulverizing process Methods 0.000 claims description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 7
- 239000003546 flue gas Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 3
- 125000003003 spiro group Chemical group 0.000 claims 12
- 238000007599 discharging Methods 0.000 claims 10
- 239000002699 waste material Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229920006248 expandable polystyrene Polymers 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/44—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/481—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with paddles, gears or discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/485—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws with three or more shafts provided with screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/488—Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
- B29B17/0036—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting of large particles, e.g. beads, granules, pellets, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/885—Adding charges, i.e. additives with means for treating, e.g. milling, the charges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
一种发泡塑料回收处理系统,包括破碎机,破碎机机壳体内设有破碎装置,所述破碎机的一旁设有存储容器,破碎机的出料口与存储容器的进料口之间由管道连接,该管道中间设有风机,存储容器的下方设有熔化机;所述破碎机的破碎装置包括两破碎动力机构和两彼此独立又处于同一轴线上的定轴,两定轴上各排列有定刀,每定轴的两侧各设有破碎主动轴,同一定轴两侧的破碎主动轴由一破碎动力机构带动旋转,破碎主动轴上均设有主动刀。本实用新型的熔化物料可以存放在接料容器里,体积大大减少,可以大大节约了运输成本,减少了开支。本实用新型将破碎的废弃发泡塑料破碎后又同时能进行熔化,所以作业时间短,工作效率高,节省人工,加工方便。
A foamed plastic recycling and processing system, comprising a crusher, a crushing device is arranged in the casing of the crusher, a storage container is arranged on the side of the crusher, and the discharge port of the crusher and the feeding port of the storage container are separated by The pipeline is connected with a fan in the middle of the pipeline, and a melting machine is installed under the storage container; the crushing device of the crusher includes two crushing power mechanisms and two fixed shafts that are independent of each other and on the same axis. There are fixed knives, and there are crushing driving shafts on both sides of each fixed shaft. The crushing driving shafts on both sides of the same fixed shaft are driven to rotate by a crushing power mechanism, and driving knives are arranged on the crushing driving shafts. The melting material of the utility model can be stored in the material receiving container, the volume is greatly reduced, the transportation cost can be greatly saved, and the expenses can be reduced. The utility model can melt the broken waste foamed plastic after being broken, so the working time is short, the working efficiency is high, labor is saved, and the processing is convenient.
Description
技术领域 technical field
本实用新型涉及一种回收处理系统。The utility model relates to a recovery treatment system.
背景技术 Background technique
可发性聚苯乙烯(EPS)、可发性聚丙烯(EPP)、可发性高压聚乙烯(EPE)等发泡塑料具有良好的隔热、隔音、防震等性能,其应用日益广泛。废弃的发泡塑料的回收利用,不仅可以保护环境,节约能源,而且具有很好的经济效益。目前废弃的发泡塑料处理方法之一是经破碎、热熔再生造粒,成另一种材料粒子,再加入不同助剂,经加工处理制得另一种材料。由于发泡塑料的体积庞大,回收处理过程中将废弃发泡塑料运送到加工点的运输成本较高。Expandable polystyrene (EPS), expandable polypropylene (EPP), expandable high-pressure polyethylene (EPE) and other foamed plastics have good heat insulation, sound insulation, shockproof and other properties, and their applications are becoming more and more extensive. The recycling of discarded foamed plastics can not only protect the environment and save energy, but also has good economic benefits. One of the current disposal methods for waste foamed plastics is to crush, heat-melt, regenerate and granulate to form another material particle, and then add different additives to process another material. Due to the bulky size of foamed plastics, the transportation costs of transporting waste foamed plastics to the processing point during the recycling process are relatively high.
中国专利号为200420087246.9的实用新型专利说明书公开了一种回收可发性聚苯乙烯的粉碎机,它依次设有进料斗、进料斗下设有粉碎机构、粉碎机构下设有研磨机构;粉碎机构由平行分布的主动粉碎轴、从动粉碎轴、及排布在轴上的粉碎刀组成,研磨机构设有机座,机座上设有轴,轴上通过连接板连接若干把研磨刀。虽然可以将废弃发泡塑料经粉碎后运输,因为是发泡物,所以体积还是较大。Chinese patent No. 200420087246.9 utility model patent specification discloses a pulverizer for recovering expandable polystyrene, which is provided with a feeding hopper in turn, a pulverizing mechanism under the feeding hopper, and a grinding mechanism under the pulverizing mechanism; The crushing mechanism is composed of active crushing shafts distributed in parallel, driven crushing shafts, and crushing knives arranged on the shafts. The grinding mechanism is provided with a machine base, and the machine base is provided with shafts on which several grinding knives are connected through connecting plates. Although waste foamed plastics can be crushed and transported, because they are foams, their volume is still relatively large.
实用新型内容Utility model content
本实用新型的目的在于提出一种发泡塑料回收处理系统,经它处理的废弃发泡塑料的体积可以大大缩小以方便运输。The purpose of the utility model is to propose a foamed plastic recycling and processing system, the volume of waste foamed plastics processed by it can be greatly reduced to facilitate transportation.
为达到上述目的,本实用新型采取的技术方案之一是:In order to achieve the above object, one of the technical schemes that the utility model takes is:
本实用新型包括破碎机,破碎机的机壳体顶部设有进料口,机壳体内设有破碎装置,破碎装置的下部是集料腔,其特征在于:所述破碎机的一旁设有存储容器,破碎机的出料口即集料腔的出料口与存储容器的进料口之间由管道连接,该管道中间设有风机,存储容器的下方设有熔化机,存储容器的出料口相对熔化机的进料口;所述破碎机的破碎装置包括两破碎动力机构和两彼此独立又处于同一轴线上的定轴,两定轴上各排列有定刀,每定轴的两侧各设有破碎主动轴,同一定轴两侧的破碎主动轴由一破碎动力机构带动旋转,破碎主动轴上均设有主动刀,破碎主动轴上的主动刀与相邻定轴上的定刀错位设置且主动刀能插入定轴上的相应的两定刀之间。The utility model comprises a crusher. The top of the crusher shell is provided with a feed port, and a crushing device is arranged inside the machine shell. The container, the discharge port of the crusher, that is, the discharge port of the collection chamber, and the storage container’s feed port are connected by a pipeline. There is a fan in the middle of the pipeline, and a melting machine is installed under the storage container. The discharge of the storage container The inlet of the melting machine is opposite to the feed inlet of the melting machine; the crushing device of the crusher includes two crushing power mechanisms and two fixed shafts that are independent of each other and on the same axis. Each is equipped with crushing driving shafts, and the crushing driving shafts on both sides of the same fixed shaft are driven to rotate by a crushing power mechanism. There are active knives on the crushing driving shafts, and the driving knives on the crushing driving shaft and the fixed knives on the adjacent fixed shaft Misalignment is set and the active knife can be inserted between the corresponding two fixed knives on the fixed shaft.
所述破碎机的两破碎动力机构各包括破碎电机和换向齿轮箱,破碎电机与换向齿轮箱的输入轴之间皮带传动,换向齿轮箱的输出轴与相应的两破碎主动轴之间均皮带传动。The two crushing power mechanisms of the crusher each include a crushing motor and a reversing gear box, the belt transmission between the crushing motor and the input shaft of the reversing gear box, and the connection between the output shaft of the reversing gear box and the corresponding two crushing drive shafts. Uniform belt drive.
所述熔化机的机壳体顶部设有进料口,机壳体内设有螺旋搅拌器、处于螺旋搅拌器下方的粉碎装置、处于粉碎装置下方的集料斗、处于集料斗下方的熔化装置,熔化装置包括料筒以及熔化电机,集料斗的出料口相对料筒的进料口,料筒的前部伸出机壳体为伸出部,在伸出部外壁上设有箍在其上的加热圈,料筒的伸出部端面上设有出料嘴,料筒内设有送料螺杆,送料螺杆的后部从料筒后端伸出,送料螺杆的后部由固定在机架上的轴承座内轴承支撑,送料螺杆与熔化电机之间由第一熔化传动机构连接。The top of the machine housing of the melting machine is provided with a feed port, and the machine housing is provided with a spiral agitator, a crushing device below the spiral agitator, a collecting hopper below the crushing device, and a melting device below the collecting hopper. The device includes a barrel and a melting motor. The outlet of the collecting hopper is opposite to the inlet of the barrel. The front part of the barrel protrudes from the machine housing as an extension, and the outer wall of the extension is provided with a hoop on it. Heating ring, the end surface of the extension part of the barrel is provided with a discharge nozzle, and a feeding screw is arranged inside the barrel, the rear part of the feeding screw protrudes from the rear end of the barrel, and the rear part of the feeding screw is fixed on the frame Bearings are supported in the bearing seat, and the feeding screw and the melting motor are connected by the first melting transmission mechanism.
所述熔化机的粉碎装置包括粉碎动轴,熔化机内且处于粉碎动轴旁侧的内壁上排列有固定刀,粉碎动轴上设有动刀,动刀与固定刀错位设置且插入相应的两固定刀之间,粉碎装置的粉碎动轴与上述料筒内的送料螺杆之间由第二熔化传动机构连接。The crushing device of the melting machine includes a crushing shaft. Fixed knives are arranged on the inner wall of the melting machine and beside the crushing shaft. A moving knife is arranged on the crushing shaft. Between the two fixed knives, the crushing shaft of the crushing device is connected with the feeding screw in the barrel by the second melting transmission mechanism.
所述熔化机的第一熔化传动机构为皮带传动机构;所述第二熔化传动机构为链传动机构。The first melting transmission mechanism of the melting machine is a belt transmission mechanism; the second melting transmission mechanism is a chain transmission mechanism.
所述熔化机的机壳体由上部机壳体和下部机壳体组成,在上部机壳体和下部机壳体连接部位上设有安全开关;在送料螺杆与熔化电机输出轴上的皮带轮外部设有皮带轮罩壳,在皮带轮罩壳处设有安全开关。The machine housing of the melting machine is composed of an upper machine housing and a lower machine housing, and a safety switch is provided on the connecting part of the upper machine housing and the lower machine housing; outside the pulley on the feeding screw and the output shaft of the melting motor A pulley cover is provided, and a safety switch is provided at the pulley cover.
所述料筒的伸出部上方设有固定在机壳体上的半罩壳,半罩壳上设有排气孔,排气孔上设置用于连接烟气处理装置的排气管,排气管的底部是丝网板。A half-cover fixed on the casing is arranged above the extension of the barrel, and an exhaust hole is arranged on the half-cover, and an exhaust pipe for connecting the flue gas treatment device is arranged on the exhaust hole. The bottom of the trachea is a wire mesh panel.
本实用新型采取的技术方案之二是:Two of the technical scheme that the utility model takes is:
本实用新型包括破碎机,破碎机的机壳体顶部设有进料口,机壳体内设有破碎装置,破碎装置的下部是集料腔,其特征在于:所述破碎机的一旁设有存储容器,破碎机的出料口即集料腔的出料口与存储容器的进料口之间由管道连接,该管道中间设有风机,存储容器的下方设有熔化机,存储容器的出料口相对熔化机的进料口;所述破碎机的破碎装置包括一定轴,定轴上排列有定刀,定轴的两侧各设有破碎主动轴,两破碎主动轴由一破碎动力机构带动旋转,两破碎主动轴上各设有主动刀,破碎主动轴上的主动刀与定轴上的定刀错位设置且主动刀能插入定轴上的相应的两定刀之间。The utility model comprises a crusher. The top of the crusher shell is provided with a feed port, and a crushing device is arranged inside the machine shell. The container, the discharge port of the crusher, that is, the discharge port of the collection chamber, and the storage container’s feed port are connected by a pipeline. There is a fan in the middle of the pipeline, and a melting machine is installed under the storage container. The discharge of the storage container The mouth of the crusher is opposite to the feed port of the melting machine; the crushing device of the crusher includes a fixed shaft, on which fixed knives are arranged, and a crushing driving shaft is arranged on both sides of the fixed shaft, and the two crushing driving shafts are driven by a crushing power mechanism Rotate, the two crushing driving shafts are respectively provided with driving knives, the driving knives on the crushing driving shaft and the fixed knives on the fixed shaft are misplaced and the active knives can be inserted between the corresponding two fixed knives on the fixed shaft.
所述破碎机的破碎动力机构包括破碎电机和换向齿轮箱,破碎电机与换向齿轮箱的输入轴之间皮带传动,换向齿轮箱的输出轴与相应的两破碎主动轴之间均皮带传动。The crushing power mechanism of the crusher includes a crushing motor and a reversing gear box, the belt transmission between the crushing motor and the input shaft of the reversing gear box, and the belt transmission between the output shaft of the reversing gear box and the corresponding two crushing drive shafts. transmission.
所述熔化机的机壳体顶部设有进料口,机壳体内设有螺旋搅拌器、处于螺旋搅拌器下方的粉碎装置、处于粉碎装置下方的集料斗、处于集料斗下方的料筒以及熔化电机,集料斗的出料口相对料筒的进料口,料筒的前部伸出机壳体为伸出部,在伸出部外壁上设有箍在其上的加热圈,料筒的伸出部端面上设有出料嘴,料筒内设有送料螺杆,送料螺杆的后部从料筒后端伸出,送料螺杆的后部由固定在机架上的轴承座内轴承支撑,送料螺杆与所述熔化电机之间由第一熔化传动机构连接。The top of the machine housing of the melting machine is provided with a feed port, and the machine housing is provided with a spiral agitator, a crushing device below the spiral agitator, a collecting hopper below the crushing device, a material barrel below the collecting hopper, and a melting The motor, the discharge port of the collecting hopper is opposite to the feed port of the barrel, the front part of the barrel protrudes out of the machine shell as the extension part, and the outer wall of the extension part is provided with a heating ring hooped on it. There is a discharge nozzle on the end surface of the extension part, and a feeding screw is arranged in the barrel. The rear part of the feeding screw protrudes from the rear end of the barrel, and the rear part of the feeding screw is supported by the inner bearing of the bearing seat fixed on the frame. The feeding screw and the melting motor are connected by a first melting transmission mechanism.
所述熔化机的粉碎装置包括粉碎动轴,熔化机内且处于粉碎动轴旁侧的内壁上排列有固定刀,粉碎动轴上设有动刀,动刀与固定刀错位设置且插入相应的两固定刀之间,粉碎装置的粉碎动轴与所述送料螺杆之间由第二熔化传动机构连接。The crushing device of the melting machine includes a crushing shaft. Fixed knives are arranged on the inner wall of the melting machine and beside the crushing shaft. A moving knife is arranged on the crushing shaft. Between the two fixed knives, the crushing shaft of the crushing device and the feeding screw are connected by a second melting transmission mechanism.
所述熔化机的第一熔化传动机构为皮带传动机构;所述第二熔化传动机构为链传动机构。The first melting transmission mechanism of the melting machine is a belt transmission mechanism; the second melting transmission mechanism is a chain transmission mechanism.
所述熔化机的机壳体由上部机壳体和下部机壳体组成,在上部机壳体和下部机壳体连接部位上设有安全开关;在送料螺杆与熔化电机输出轴上的皮带轮外部设有皮带轮罩壳,在熔化机的皮带轮罩壳处设有安全开关;所述料筒的伸出部上方设有固定在机壳体上的半罩壳,半罩壳上设有排气孔,排气孔上设置用于连接烟气处理装置的排气管,排气管的底部是丝网板。The machine housing of the melting machine is composed of an upper machine housing and a lower machine housing, and a safety switch is provided on the connecting part of the upper machine housing and the lower machine housing; outside the pulley on the feeding screw and the output shaft of the melting motor There is a pulley cover, and a safety switch is provided at the pulley cover of the melting machine; a half cover fixed on the machine shell is provided above the extension of the barrel, and an exhaust hole is provided on the half cover , the exhaust hole is provided with an exhaust pipe for connecting the flue gas treatment device, and the bottom of the exhaust pipe is a wire mesh plate.
所述料筒的伸出部上方设有固定在机壳体上的半罩壳,半罩壳上设有排气孔,排气孔上设置用于连接烟气处理装置的排气管,排气管的底部是丝网板。A half-cover fixed on the casing is arranged above the extension of the barrel, and an exhaust hole is arranged on the half-cover, and an exhaust pipe for connecting the flue gas treatment device is arranged on the exhaust hole. The bottom of the trachea is a wire mesh panel.
本实用新型具有如下积极效果:The utility model has the following positive effects:
1、经普通塑料粉碎机的发泡塑料粉碎料,虽然减少了体积,但还有泡发状物,运输成本高。现将其加热熔化至半固态状,这时的熔化物料不含有气体,可以存放在接料容器里,体积大大减少。经试,一车的物料,粉碎加热熔化后,体积可以减少到1/4车,甚至更少,所以可以大大节约了运输成本,减少了开支。1. Although the volume of foamed plastic pulverized by ordinary plastic pulverizer is reduced, there are still bubbles, and the transportation cost is high. Now it is heated and melted to a semi-solid state. At this time, the molten material does not contain gas and can be stored in the receiving container, and the volume is greatly reduced. After testing, the volume of a car of materials can be reduced to 1/4 car or even less after crushing, heating and melting, so it can greatly save transportation costs and reduce expenses.
2、本实用新型的粉碎机将废弃发泡塑料破碎,熔化机又进一步将破碎的废弃发泡塑料粉碎,并且又同时能进行熔化,所以作业时间短,工作效率高,节省人工,加工方便。2. The pulverizer of the utility model crushes waste foamed plastics, and the melting machine further crushes the broken waste foamed plastics and melts them at the same time, so the operation time is short, the work efficiency is high, labor is saved, and processing is convenient.
3、本实用新型在加工过程中,粉碎机与熔化机之间由存储容器连接,加工在封闭的环境中完成,外扬的粉尘少;而且本实用新型熔化机的料筒伸出部上方设有半罩壳,半罩壳上设有排气管,方便烟气处理装置的安装,使本实用新型的使用达到环保要求。3. During the processing process of the utility model, the pulverizer and the melting machine are connected by a storage container, and the processing is completed in a closed environment, and there is less dust blowing out; The half cover is provided with an exhaust pipe, which facilitates the installation of the flue gas treatment device and makes the use of the utility model meet the requirements of environmental protection.
4、本实用新型的粉碎机采用一定轴两侧各设有破碎主动轴,所以结构紧凑、体积小。4. The pulverizer of the utility model adopts a crushing driving shaft on both sides of a certain shaft, so the structure is compact and the volume is small.
5、本实用新型的定轴可以是分体的两较短定轴组成,而破碎主动轴也可以是分体的两较短破碎主动轴组成,由此避免长轴加工困难、工作时易振动的不足。5. The fixed shaft of the utility model can be composed of two shorter fixed shafts separated, and the broken driving shaft can also be composed of two shorter broken driving shafts separated, thereby avoiding the difficulty of processing the long shaft and easy vibration during work lack of.
6、本实用新型采用换向齿轮箱,齿轮半浸在润滑油中,减少摩擦,噪音小。6. The utility model adopts a reversing gear box, and the gears are half-immersed in lubricating oil to reduce friction and reduce noise.
7、本实用新型的熔化机在皮带轮罩壳处设有安全开关,在上部机壳体和下部机壳体连接部位处设有安全开关,皮带轮罩壳被打开或上部机壳体被打开进行维修时,机器均会自动断电停止运转,确保使用安全。7. The melting machine of the present invention is equipped with a safety switch at the pulley cover, and a safety switch is provided at the connecting part of the upper machine shell and the lower machine shell. The pulley cover is opened or the upper machine shell is opened for maintenance. , the machine will automatically power off and stop running to ensure safe use.
附图说明 Description of drawings
为了使本实用新型的内容更容易被清楚的理解,下面根据的具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the utility model easier to understand clearly, the utility model will be further described in detail according to the specific embodiments below in conjunction with the accompanying drawings, wherein
图1是本实用新型的结构示图;Fig. 1 is a structural representation of the utility model;
图2是破碎机的破碎装置的一种结构示图;Fig. 2 is a kind of structural representation of the crushing device of crusher;
图3是破碎机的破碎动力机构的一种结构示图;Fig. 3 is a structural diagram of the crushing power mechanism of the crusher;
图4是熔化机结构示图;Fig. 4 is a structural diagram of a melting machine;
图5是熔化机中的粉碎装置结构示图;Fig. 5 is a structural diagram of a crushing device in a melting machine;
图6是破碎机的破碎装置的另一种结构示图;Fig. 6 is another structural representation of the crushing device of the crusher;
图7是破碎机的破碎动力机构的另一种结构示图。Fig. 7 is another structural diagram of the crushing power mechanism of the crusher.
具体实施方式 Detailed ways
实施例1Example 1
见图1至图3,本实施例1包括破碎机1,破碎机1的一旁设有存储容器2,破碎机的出料口与存储容器2的上部进料口之间由管道3连接,该管道3中间设有风机4,存储容器2的下方设有熔化机5,存储容器2的出料口2-2相对熔化机5的进料口。See Fig. 1 to Fig. 3,
所述破碎机1的机壳体1-1顶部设有的进料口,机壳体1-1内设有破碎装置1-2,破碎装置1-2下部是集料腔1-3。The top of the machine housing 1-1 of the
所述破碎装置1-2包括两破碎动力机构1-4和两彼此独立又处于同一轴线a上的定轴1-21,两定轴1-21上各排列有定刀1-22,定刀1-22固定在定轴1-21上。每定轴1-21的两侧各设有破碎主动轴1-23,处于同一侧的破碎主动轴1-23处于同一轴线b上,同一定轴1-21两侧的破碎主动轴1-23各由一破碎动力机构1-4带动旋转,每破碎主动轴1-23上均设有主动刀1-24,同一破碎主动轴1-23上的相邻主动刀90°错位设置,破碎主动轴上的主动刀1-24与相邻定轴1-21上的定刀1-22错位设置且能插入定轴1-21上的相应的两定刀1-22之间。上述定刀1-22和主动刀1-24的数量根据破碎机规格决定。The crushing device 1-2 includes two crushing power mechanisms 1-4 and two fixed shafts 1-21 which are independent from each other and are on the same axis a, and fixed knives 1-22 are respectively arranged on the two fixed shafts 1-21. 1-22 is fixed on the fixed shaft 1-21. Both sides of each fixed shaft 1-21 are respectively provided with crushing drive shafts 1-23, the crushing drive shafts 1-23 on the same side are on the same axis b, and the crushing drive shafts 1-23 on both sides of the same fixed shaft 1-21 Each is driven by a crushing power mechanism 1-4 to rotate, and each crushing drive shaft 1-23 is provided with a drive knife 1-24, and the adjacent drive knives on the same crushing drive shaft 1-23 are set at a 90° dislocation, and the crushing drive shaft The active knife 1-24 on the top is misplaced with the fixed knife 1-22 on the adjacent fixed shaft 1-21 and can be inserted between the corresponding two fixed knives 1-22 on the fixed shaft 1-21. The quantities of the above-mentioned fixed knives 1-22 and driving knives 1-24 are determined according to the specifications of the crusher.
所述破碎机1的两破碎动力机构1-4各包括破碎电机1-41和换向齿轮箱1-42,换向齿轮箱1-42内设有一对齿轮,破碎电机1-41的输出轴和换向齿轮箱1-42的输入轴上各连接有皮带轮1-43,破碎电机1-41与换向齿轮箱1-42的输入轴之间皮带传动,换向齿轮箱1-42的输出轴与相应的两破碎主动轴1-23之间各连接有皮带轮1-44,换向齿轮箱1-42的输出轴与相应的两破碎主动轴1-23之间均皮带传动,换向齿轮箱1-42同时带动两破碎主动轴1-23作相对转动。破碎机的集料腔底部装安装有强力永磁铁1-4,能直接吸住投料中的金属杂物,避免了人工筛选,防止金属杂物进入风机损坏风叶,还可以保护破碎机的刀具不被打坏。The two crushing power mechanisms 1-4 of the
见图1,所述存储容器2包括可拆装的机架2-3和连接在机架2-3上的布袋2-4。布袋2-4上部设有进料口2-1,底部设有出料口2-2。Referring to Fig. 1, the
见图1、图4和图5,所述熔化机5的机壳体顶部设有进料口,机壳体内设有螺旋搅拌器5-1、处于螺旋搅拌器5-1下方的粉碎装置5-2、处于粉碎装置5-2下方的集料斗5-3、处于集料斗5-3下方的熔化装置以及熔化电机5-4。See Fig. 1, Fig. 4 and Fig. 5, the top of the casing of the
所述熔化机5的机壳体由上机壳体和下机壳体组成,在上机壳体和下机壳体连接部位处设有安全开关5-14,连接部位处于粉碎装置5-2处,当需要对粉碎装置5-2进行维修时,打开上机壳体,熔化电机5-4就会自动断电停止运转,以保证安全。另外熔化机5的进料口处可安装有电眼红外装置,在设定的时间内如无物料投入,则机器会自动停止运转,能省电和延长机器使用寿命。The machine housing of the
所述熔化机5的螺旋搅拌器5-1包括搅拌螺杆5-11、带动搅拌螺杆5-11旋转的搅拌电机5-12以及控制搅拌电机5-12旋转的变频器5-13。螺旋搅拌器5-1的设置是防止熔化机5的进料口被堵。The spiral stirrer 5-1 of the
所述熔化机5的熔化装置包括料筒5-5,料筒5-5的进料口处于料筒5-5的后部,所述集料斗5-3的出料口相对料筒5-5的进料口。料筒5-5的前部伸出机壳体为伸出部,在伸出部外壁上设有箍在其上的两个加热圈5-7,料筒5-5的伸出部端面上设有出料嘴5-6,出料嘴5-6由螺母5-61固定在料筒5-5上,螺母5-61的外壁上也固定一加热圈5-7。料筒5-5内设有送料螺杆5-9,送料螺杆5-9的后部从料筒5-5后端伸出,送料螺杆5-9的后部由固定在机架上的轴承座内轴承5-8支撑,送料螺杆5-9与所述熔化电机5-4之间由第一熔化传动机构5-10连接。所述第一熔化传动机构5-10为皮带传动机构,送料螺杆5-9上设有皮带轮5-10-1,熔化电机5-4输出轴上设有皮带轮5-10-2,送料螺杆5-9与熔化电机5-4上的皮带轮外部设有皮带轮罩壳5-12。在熔化机5的皮带轮罩壳5-12处设有安全开关5-15。当皮带轮罩壳5-12被打开时,熔化电机5-4会自动断电停止运转。The melting device of the
所述熔化机5的粉碎装置5-2包括粉碎动轴5-21,熔化机5内且处于粉碎动轴5-21旁侧的内壁上排列有固定刀5-22,粉碎动轴5-21上设有动刀5-23,动刀5-23与固定刀5-22错位设置且能插入相应的两固定刀5-22之间,粉碎动轴5-21与上述熔化装置的送料螺杆5-9之间由第二熔化传动机构5-11连接。第二熔化传动机构5-11为链传动。熔化机5的送料螺杆5-9上设有链轮5-11-2,粉碎动轴5-21上设有链轮5-11-1,送料螺杆5-9上的链轮5-11-2与粉碎动轴5-21上的链轮5-11-1之间设有过渡链轮5-11-3,送料螺杆5-9与粉碎动轴5-21之间通过两级链轮传动。The pulverizing device 5-2 of the
所述料筒5-5的伸出部上方设有固定在机壳体上的半罩壳5-16,半罩壳5-16上设有排气孔,排气孔上设置用于连接烟气处理装置的排气管5-17,排气管5-17的底部是丝网板5-18。A half-cover 5-16 fixed on the machine casing is arranged above the extension of the barrel 5-5, and an exhaust hole is arranged on the half-cover 5-16, and the exhaust hole is provided for connecting the cigarette. The exhaust pipe 5-17 of the gas treatment device, the bottom of the exhaust pipe 5-17 is a wire mesh plate 5-18.
废弃发泡塑料进入破碎机1破碎,再通过风机4的作用,将破碎物料送入存储容器2,存储容器2内的破碎物料进入熔化机5内进一步粉碎,粉碎的物料经集料斗5-3送入料筒5-5,粉碎料在料筒5-5内被加热熔化,由送料螺杆5-9推动至出料嘴5-6流出。The waste foamed plastic enters the
实施例2Example 2
见图1、图6和图7,本实施例包括破碎机1,破碎机1的一旁设有存储容器2,破碎机的出料口与存储容器2的上部进料口之间由管道3连接,该管道3中间设有风机4,存储容器2的下方设有熔化机5,存储容器2的出料口2-2相对熔化机5的进料口。See Fig. 1, Fig. 6 and Fig. 7, present embodiment comprises
破碎机包括破碎装置1-2,破碎装置1-2包括一破碎动力机构1-4和一定轴1-21,定轴1-21上排列有定刀1-22,定轴1-21的两侧各设有破碎主动轴1-23,两破碎主动轴1-23由所述破碎动力机构1-4带动旋转,两破碎主动轴1-23上各设有主动刀1-24,破碎主动轴1-23上的主动刀1-24与定轴1-21上的定刀1-22错位设置且插入定轴1-21上的相应的两定刀1-22之间。实施例2其余与实施例1相同,不再一一细述了。The crusher includes a crushing device 1-2, and the crushing device 1-2 includes a crushing power mechanism 1-4 and a fixed shaft 1-21. The fixed shaft 1-21 is arranged with fixed knives 1-22, and the two fixed shafts 1-21 Each side is provided with crushing driving shaft 1-23, and two crushing driving shafts 1-23 are driven to rotate by the crushing power mechanism 1-4, and two crushing driving shafts 1-23 are respectively provided with a driving knife 1-24, and the crushing driving shaft The active knife 1-24 on the 1-23 and the fixed knife 1-22 on the fixed shaft 1-21 are misplaced and inserted between the corresponding two fixed knives 1-22 on the fixed shaft 1-21. The rest of
Claims (14)
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| Application Number | Priority Date | Filing Date | Title |
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| CNU200820034167XU CN201201313Y (en) | 2008-04-17 | 2008-04-17 | Foam plastic recycling system |
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| CNU200820034167XU CN201201313Y (en) | 2008-04-17 | 2008-04-17 | Foam plastic recycling system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806127A (en) * | 2012-07-18 | 2012-12-05 | 钱尧翎 | Biomass crusher |
| CN103660335A (en) * | 2012-09-10 | 2014-03-26 | 福建建阳龙翔科技开发有限公司 | Control device of hand cart tire forming machine |
| CN104691797A (en) * | 2015-03-11 | 2015-06-10 | 叶葵 | Waste recovery device with filter screen and control valve and use method of waste recovery device |
| CN105396669A (en) * | 2015-11-11 | 2016-03-16 | 太仓市伦文机械有限公司 | Automatic hot melting and breaking device |
| CN106003466A (en) * | 2016-06-20 | 2016-10-12 | 安庆市鑫顺塑业有限公司 | Plastic melting device |
-
2008
- 2008-04-17 CN CNU200820034167XU patent/CN201201313Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806127A (en) * | 2012-07-18 | 2012-12-05 | 钱尧翎 | Biomass crusher |
| CN103660335A (en) * | 2012-09-10 | 2014-03-26 | 福建建阳龙翔科技开发有限公司 | Control device of hand cart tire forming machine |
| CN104691797A (en) * | 2015-03-11 | 2015-06-10 | 叶葵 | Waste recovery device with filter screen and control valve and use method of waste recovery device |
| CN104691797B (en) * | 2015-03-11 | 2016-08-31 | 宁波市标新机械科技有限公司 | Waste recovery device and using method thereof with drainage screen and control valve |
| CN105396669A (en) * | 2015-11-11 | 2016-03-16 | 太仓市伦文机械有限公司 | Automatic hot melting and breaking device |
| CN106003466A (en) * | 2016-06-20 | 2016-10-12 | 安庆市鑫顺塑业有限公司 | Plastic melting device |
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