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CN201196176Y - Liquid filling device of hydraulic cylinder controlled by reversal valve - Google Patents

Liquid filling device of hydraulic cylinder controlled by reversal valve Download PDF

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Publication number
CN201196176Y
CN201196176Y CNU2008200209873U CN200820020987U CN201196176Y CN 201196176 Y CN201196176 Y CN 201196176Y CN U2008200209873 U CNU2008200209873 U CN U2008200209873U CN 200820020987 U CN200820020987 U CN 200820020987U CN 201196176 Y CN201196176 Y CN 201196176Y
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CN
China
Prior art keywords
way valve
hydraulic cylinder
oil hydraulic
valve
programmable controller
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008200209873U
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Chinese (zh)
Inventor
赵婷婷
徐丙垠
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Shandong University of Technology
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Shandong University of Technology
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Priority to CNU2008200209873U priority Critical patent/CN201196176Y/en
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Publication of CN201196176Y publication Critical patent/CN201196176Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a reversing valve control hydraulic cylinder liquid-filled device, which comprises a switch reluctance motor, a hydraulic cylinder, a three-position four-way valve, a pressure transducer, a hydraulic pump, a machine controller, a programmable controller, a reversing valve relay and a supervisory keyboard, wherein the input end of the machine controller is connected with the supervisory keyboard, the output end is connected with the switch reluctance motor which is connected with the hydraulic pump, the hydraulic cylinder is connected with the three-position four-way valve whose input end is connected with the hydraulic pump via a channel which is provided with the pressure transducer, the output end of the pressure transducer is connected with the programmable controller whose output end is connected with the machine controller and the control end of the three-position four-way valve via the reversing valve relay. The device is characterized by increasing a two position two-way valve and a top petrol tank, wherein the input end of the two position two-way valve is connected with the top petrol tank, the output end is connected with the liquid-filled end of the hydraulic cylinder, and the control end is connected with the programmable controller via the reversing valve relay. The device is controllered by the reversing valve and controls liquid-filling according to liquid pressure, which is good in working performance.

Description

换向阀控液压缸充液装置 Reversing valve controlled hydraulic cylinder filling device

技术领域 technical field

本实用新型提供一种换向阀控液压缸充液装置,属于液压机械领域。The utility model provides a liquid filling device for a reversing valve-controlled hydraulic cylinder, which belongs to the field of hydraulic machinery.

背景技术 Background technique

液压缸充液系统长期以来一直采用液控单向阀进行控制,存在液控口易堵赛的缺陷。随着开关磁阻电机的应用,实现了流量、压力的数字化控制,液压缸充液系统可以淘汰易故障的液控单向阀,进而采用电控的换向阀控制。The liquid filling system of the hydraulic cylinder has been controlled by a hydraulic control check valve for a long time, and there is a defect that the hydraulic control port is easy to be blocked. With the application of switched reluctance motors, the digital control of flow and pressure has been realized, and the hydraulic cylinder filling system can eliminate the easy-to-fault hydraulic control check valves, and then adopt electronically controlled reversing valves.

实用新型内容Utility model content

本实用新型的目的是提供一种能够克服上述缺陷、电控液压缸充液动作、工作性能可靠的换向阀控液压缸充液装置。其技术方案为:The purpose of the utility model is to provide a reversing valve-controlled hydraulic cylinder liquid filling device which can overcome the above-mentioned defects, and has an electric control hydraulic cylinder liquid filling action and reliable working performance. Its technical solution is:

包括液压系统和开关磁阻电机的控制系统,其中液压系统包括液压缸、三位四通阀、压力传感器和液压泵,控制系统包括电机控制器、可编程序控制器、换向阀继电器和控制键盘,电机控制器的输入端接控制键盘,其信号输出端接开关磁阻电机,开关磁阻电机接液压泵,液压缸接三位四通阀,三位四通阀的输入端经设有压力传感器的管道接液压泵,压力传感器的输出端接可编程序控制器,可编程序控制器的输出端接电机控制器,并经换向阀继电器接三位四通阀的控制端,其特征在于:增设二位二通阀和高位油箱,其中二位二通阀的输入端接高位油箱,输出端接液压缸的充液端,控制端经换向阀继电器接可编程序控制器。Control system including hydraulic system and switched reluctance motor, where hydraulic system includes hydraulic cylinder, three-position four-way valve, pressure sensor and hydraulic pump, control system includes motor controller, programmable controller, reversing valve relay and control The keyboard, the input terminal of the motor controller is connected to the control keyboard, the signal output terminal is connected to the switched reluctance motor, the switched reluctance motor is connected to the hydraulic pump, the hydraulic cylinder is connected to the three-position four-way valve, and the input end of the three-position four-way valve is provided with The pipeline of the pressure sensor is connected to the hydraulic pump, the output end of the pressure sensor is connected to the programmable controller, the output end of the programmable controller is connected to the motor controller, and the control end of the three-position four-way valve is connected to the reversing valve relay. The feature is that a two-position two-way valve and a high-level oil tank are added, wherein the input end of the two-position two-way valve is connected to the high-level oil tank, the output end is connected to the liquid filling end of the hydraulic cylinder, and the control end is connected to the programmable controller through the reversing valve relay.

所述的换向阀控液压缸充液装置,控制键盘采用触摸屏控制键盘。In the liquid filling device for the reversing valve-controlled hydraulic cylinder, the control keyboard adopts a touch screen control keyboard.

所述的换向阀控液压缸充液装置,液压缸采用多个,每个液压缸对应设有一个三位四通阀,可编程序控制器分别经换向阀继电器接对应的三位四通阀的控制端。The reversing valve-controlled hydraulic cylinder liquid filling device adopts multiple hydraulic cylinders, and each hydraulic cylinder is correspondingly equipped with a three-position four-way valve, and the programmable controller is respectively connected to the corresponding three-position four-way valve through the reversing valve relay. control side of the valve.

所述的换向阀控液压缸充液装置,液压缸采用液压子母缸,与其对应二位二通阀有两个,并增设二位三通阀,其中可编程序控制器经换向阀继电器接对应的二位三通阀的控制端,一个二位二通阀的输出端接液压缸的子缸,子缸接三位四通阀,另一个二位二通阀的输出端接液压缸的母缸,母缸依次经二位三通阀和设有压力传感器的管道接液压泵。In the reversing valve-controlled hydraulic cylinder liquid filling device, the hydraulic cylinder adopts a hydraulic master cylinder, and there are two corresponding two-position two-way valves, and a two-position three-way valve is added, wherein the programmable controller passes the reversing valve The relay is connected to the control terminal of the corresponding two-position three-way valve, the output terminal of one two-position two-way valve is connected to the sub-cylinder of the hydraulic cylinder, the sub-cylinder is connected to the three-position four-way valve, and the output terminal of the other two-position two-way valve is connected to the hydraulic cylinder. The master cylinder of the hydraulic cylinder is connected to the hydraulic pump through a two-position three-way valve and a pipeline with a pressure sensor in turn.

其工作原理为:当活塞下行时,可编程控制器经换向阀继电器控制二位二通换向阀导通,高位油箱的补充液进液压缸,当压力传感器测到液体压力达到设定值时,发信号至可编程控制器,可编程控制器经换向阀继电器控制二位二通换向阀关断,液压泵的高压油经三位四通阀进入液压缸,给活塞施加工作压力,回程时,二位二通换向阀导通,液压缸的上腔油液快速回高位油箱。Its working principle is: when the piston goes down, the programmable controller controls the two-position two-way reversing valve to conduct through the reversing valve relay, and the replenishment liquid of the high-level fuel tank enters the hydraulic cylinder. , send a signal to the programmable controller, and the programmable controller controls the two-position two-way reversing valve to shut off through the reversing valve relay, and the high-pressure oil of the hydraulic pump enters the hydraulic cylinder through the three-position four-way valve to apply working pressure to the piston. , During the return trip, the two-position two-way reversing valve is turned on, and the oil in the upper chamber of the hydraulic cylinder quickly returns to the high-level oil tank.

本实用新型与现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:

1、由换向阀控制液压缸充液系统,省去了液控单向阀,结构简单合理,工作性能可靠。1. The hydraulic cylinder filling system is controlled by the reversing valve, eliminating the need for a hydraulic control check valve. The structure is simple and reasonable, and the working performance is reliable.

2、由可编程序控制器根据液体压力控制充液,实现了程序控制。2. The liquid filling is controlled by the programmable controller according to the liquid pressure, realizing the program control.

附图说明 Description of drawings

图1是本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;

图2是本实用新型实施例2的结构示意图。Fig. 2 is a schematic structural view of Embodiment 2 of the utility model.

图中:1、电机控制器  2、开关磁阻电机  3、液压泵  4、油箱  5、三位四通阀  6、管道  7、活塞  8、液压缸  9、二位二通阀  10、压力传感器  11、换向阀继电器  12、可编程序控制器  13、控制键盘  14、二位三通阀  15、高位油箱In the figure: 1. Motor controller 2. Switched reluctance motor 3. Hydraulic pump 4. Fuel tank 5. Three-position four-way valve 6. Pipeline 7. Piston 8. Hydraulic cylinder 9. Two-position two-way valve 10. Pressure sensor 11 , Reversing valve relay 12. Programmable controller 13. Control keyboard 14. Two-position three-way valve 15. High oil tank

具体实施方式 Detailed ways

下面结合附图对本实用新型进行简要说明:在图1所示的实施例中,控制键盘13采用触摸屏控制键盘连接可编程序控制器12和电机控制器1,电机控制器1的信号输出端接开关磁阻电机2,开关磁阻电机2连结液压泵3,可编程序控制器12的输出端接电机控制器1,并经换向阀继电器11接三位四通阀5和二位二通阀9的控制端,液压缸8接三位四通阀5和二位二通阀9,二位二通阀9接高位油箱15,三位四通阀5的输入端经设有压力传感器10的管道6接液压泵3,压力传感器10的输出端接可编程序控制器12。The utility model is briefly described below in conjunction with the accompanying drawings: in the embodiment shown in Figure 1, the control keyboard 13 adopts a touch screen control keyboard to connect the programmable controller 12 and the motor controller 1, and the signal output terminal of the motor controller 1 is connected Switched reluctance motor 2, switched reluctance motor 2 is connected to hydraulic pump 3, the output terminal of programmable controller 12 is connected to motor controller 1, and connected to three-position four-way valve 5 and two-position two-way through reversing valve relay 11 The control end of the valve 9, the hydraulic cylinder 8 is connected to the three-position four-way valve 5 and the two-position two-way valve 9, the two-position two-way valve 9 is connected to the high oil tank 15, and the input end of the three-position four-way valve 5 is provided with a pressure sensor 10 The pipeline 6 is connected to the hydraulic pump 3, and the output terminal of the pressure sensor 10 is connected to the programmable controller 12.

图2所示的实施例基本同实施例1,只是液压缸8采用液压子母缸,与其对应二位二通阀9有两个,并增设二位三通阀14,其中一个二位二通阀9的输出端接液压缸8的子缸,子缸接三位四通阀14,另一个二位二通阀9的输出端接液压缸8的母缸,母缸依次经二位三通阀14和设有压力传感器10的管道6接液压泵3。The embodiment shown in Figure 2 is basically the same as Embodiment 1, except that the hydraulic cylinder 8 adopts a hydraulic master cylinder, and there are two corresponding two-position two-way valves 9, and a two-position three-way valve 14 is added, one of which is two-position two-way The output terminal of the valve 9 is connected to the sub-cylinder of the hydraulic cylinder 8, the sub-cylinder is connected to the three-position four-way valve 14, and the output terminal of the other two-position two-way valve 9 is connected to the master cylinder of the hydraulic cylinder 8, and the master cylinder is sequentially passed through the two-position three-way valve. The valve 14 and the pipeline 6 provided with the pressure sensor 10 are connected to the hydraulic pump 3 .

本实用新型可用于各种机械装备的液压系统,在液压传动的伺服机械上(如运输机械、锻压机械、冶金机械、成型机械、油压机、注塑机、压铸机、轧机加压机械等)可以代替使用电液伺服阀的传统型电液伺服系统和交流伺服电机控制的液压系统,随着技术的进一步发展,系统也会在其他领域获得大的发展。The utility model can be used in hydraulic systems of various mechanical equipments, and can replace hydraulically driven servo machinery (such as transportation machinery, forging machinery, metallurgical machinery, molding machinery, hydraulic presses, injection molding machines, die-casting machines, rolling mill pressurization machinery, etc.) The traditional electro-hydraulic servo system using electro-hydraulic servo valves and the hydraulic system controlled by AC servo motors, with the further development of technology, the system will also achieve great development in other fields.

Claims (4)

1. selector valve control oil hydraulic cylinder charging device, the control system that comprises hydraulic system and switched reluctance machines (2), wherein hydraulic system comprises oil hydraulic cylinder (8), three-position four-way valve (5), pressure transducer (10) and oil hydraulic pump (3), control system comprises electric machine controller (1), programmable controller (12), selector valve relay (11) and supervisory keyboard (13), the input termination supervisory keyboard (13) of electric machine controller (1), its signal output part connects switched reluctance machines (2), switched reluctance machines (2) connects oil hydraulic pump (3), oil hydraulic cylinder (8) connects three-position four-way valve (5), the pipeline (6) of the input end of three-position four-way valve (5) through being provided with pressure transducer (10) connects oil hydraulic pump (3), the output termination programmable controller (12) of pressure transducer (10), the output termination electric machine controller (1) of programmable controller (12), and connect the control end of three-position four-way valve (5) through selector valve relay (11), it is characterized in that: set up two position two-way valve (9) and top petrol tank (15), the input termination top petrol tank (15) of two position two-way valve (9) wherein, the topping up end of output termination oil hydraulic cylinder (8), control end connects programmable controller (12) through selector valve relay (11).
2. selector valve control oil hydraulic cylinder charging device as claimed in claim 1 is characterized in that: supervisory keyboard (13) adopts the touch screen supervisory keyboard.
3. selector valve control oil hydraulic cylinder charging device as claimed in claim 1, it is characterized in that: oil hydraulic cylinder (8) adopts a plurality of, each oil hydraulic cylinder (8) correspondence is provided with a three-position four-way valve (5), and programmable controller (12) connects the control end of corresponding three-position four-way valve (5) respectively through selector valve relay (11).
4. selector valve control oil hydraulic cylinder charging device as claimed in claim 1, it is characterized in that: oil hydraulic cylinder (8) adopts hydraulic pressure primary and secondary cylinder, corresponding two position two-way valve with it (9) has two, and set up two position three-way valve (14), wherein programmable controller (12) connects the control end of corresponding two position three-way valve (14) through selector valve relay (11), the sub-cylinder of the output termination oil hydraulic cylinder (8) of a two position two-way valve (9), sub-cylinder connects three-position four-way valve (5), female cylinder of the output termination oil hydraulic cylinder (8) of another two position two-way valve (9), female cylinder connect oil hydraulic pump (3) through two position three-way valve (14) and the pipeline (6) that is provided with pressure transducer (10) successively.
CNU2008200209873U 2008-04-18 2008-04-18 Liquid filling device of hydraulic cylinder controlled by reversal valve Expired - Fee Related CN201196176Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200209873U CN201196176Y (en) 2008-04-18 2008-04-18 Liquid filling device of hydraulic cylinder controlled by reversal valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200209873U CN201196176Y (en) 2008-04-18 2008-04-18 Liquid filling device of hydraulic cylinder controlled by reversal valve

Publications (1)

Publication Number Publication Date
CN201196176Y true CN201196176Y (en) 2009-02-18

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513476A (en) * 2011-12-29 2012-06-27 河北建筑工程学院 Fast feeding and low-speed extrusion steel reinforcing steel bar cold extrusion system and method
CN105020208A (en) * 2015-08-10 2015-11-04 株洲湘火炬火花塞有限责任公司 Hydraulic system operation control method and system device for isostatic pressing powder forming
CN107244609A (en) * 2017-07-25 2017-10-13 中国核工业第五建设有限公司 Automatic leveling hanging device, system and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513476A (en) * 2011-12-29 2012-06-27 河北建筑工程学院 Fast feeding and low-speed extrusion steel reinforcing steel bar cold extrusion system and method
CN105020208A (en) * 2015-08-10 2015-11-04 株洲湘火炬火花塞有限责任公司 Hydraulic system operation control method and system device for isostatic pressing powder forming
CN105020208B (en) * 2015-08-10 2017-05-10 株洲湘火炬火花塞有限责任公司 Hydraulic system operation control method and system device for isostatic pressing powder forming
CN107244609A (en) * 2017-07-25 2017-10-13 中国核工业第五建设有限公司 Automatic leveling hanging device, system and method

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090218

Termination date: 20100418