CN201186351Y - An intelligent arrangement device - Google Patents

Abstract

The utility model discloses an intelligent arranging device, which comprises a stand and a plurality of arranging plates, and the device further comprises a cleaning device and a weighing device, wherein a manipulator, a transport mechanism and a lifting mechanism are arranged on the stand surface of the stand, wherein the arranging plates which are used for arranging is positioned on the lifting mechanism, the manipulator is arranged on a corner of the stand surface to extract work-pieces from a forming machine, an upper and a lower layers of conveyer belts are arranged on the transport mechanism, a conveyer belt is arranged on the top of the lifting mechanism and is moved up and down under the function of a lifting cylinder, and empty arranging plates are transported to the lifting mechanism under the function of the cooperation between the transport mechanism, the lifting mechanism and each the conveyer belt, and the arranging plates which are finished with the arrangement are moved away from the lifting mechanism, and the cleaning device, the weighing device and the arranging plates are all positioned in the working range of the manipulator. The intelligent arranging device can automatically extract, clean and weigh work-pieces which are produced by various form machines, and the device has automatic arrangements with various modes and can realize the automatic turnover of the arranging plates and the automatic switching of clamping heads.

Description

An intelligent arrangement device

technical field

The utility model relates to an arrangement device, in particular to an intelligent arrangement device.

Background technique

At present, the workpieces of various forming machines are generally taken out manually, and then arranged on the arrangement plate, but the manual arrangement is not only time-consuming, but also easy to cause damage to the workpiece, especially for some that are quite fragile and fragile before sintering. Fine workpieces often cause the workpiece to break and drop corners, resulting in certain economic losses; or a simple arrangement by a simple conveyor belt push-out mechanism, but this arrangement is inefficient and cannot be automatically processed in multiple ways If it is necessary to perform other processes such as deburring and weighing inspection, manual operation is time-consuming and labor-intensive, and the quality cannot be guaranteed, and the workpiece is easy to be damaged.

Contents of the invention

The technical problem to be solved by the utility model is to provide an intelligent arranging device, which can not only automatically extract, clean and weigh the workpieces produced by various forming machines, but also have multiple ways of automatic arranging, and realize the automatic turnover of the arranging discs , Chuck automatic conversion, etc.

The technical solution adopted by the utility model to solve the problem is: an intelligent arrangement device, including a stand and a number of arrangement plates, and also includes a cleaning device and a weighing device, and a manipulator, a transmission mechanism and a lifting mechanism are arranged on the table of the stand , the arrangement plate for carrying out the arrangement is located on the lifting mechanism, the manipulator is set on a corner of the table, so as to extract workpieces from the forming machine, and the cleaning device, weighing device and arrangement plate are all within the working range of the manipulator.

As a further improvement, the manipulator is a six-axis linkage manipulator with a sliding mechanism and a propulsion cylinder.

As a further improvement, it is also equipped with several types of chucks for the manipulator, and an automatic chuck switching device is provided on the table of the platform, and the automatic chuck switching device is also within the working range of the manipulator.

As a further improvement, the cleaning device and the weighing device are placed on a bracket close to one side of the platform.

As a further improvement, the transmission mechanism is equipped with upper and lower conveyor belts, and the top of the lifting mechanism is provided with a conveyor belt, which moves up and down under the action of the lifting cylinder. Under the action, the empty alignment disks are transferred to the lifting mechanism, and the aligned alignment disks are moved away from the lifting mechanism.

In the utility model, the extraction methods of the manipulator include mechanical, electromagnetic, and vacuum, and are equipped with several kinds of chucks, and the chucks can be rotated, flipped, tilted, etc. Arrangement disks are sintered boats. Usually, there are a batch of arrangement disks for recycling. The arrangement disks can be circular or rectangular. The size of the arrangement disks needs to be matched with the follow-up process. Generally, the maximum diameter of the circular arrangement disks is not More than 300 mm, the maximum side length of the rectangular arrangement of discs does not exceed 300 mm. The arrangement plate for arrangement is located on the conveyor belt of the lifting mechanism. When an arrangement plate is arranged according to the requirements, the conveyor belt set on the top of the lifting machine moves to the direction of the transmission mechanism, and the arranged arrangement plate is transported to the upper layer of the transmission mechanism. Conveyor belt, the upper conveyor belt transports it to the manual tray, and it is manually removed; at the same time, the lifting cylinder moves the lifting mechanism to the lower position, and the lower conveyor belt of the transmission mechanism transports the empty arrangement tray to the lower position. On the conveyor belt at the top of the lifting mechanism, the lifting mechanism is moved to the upper position under the action of the lifting cylinder, and the arrangement is continued.

The beneficial effect of the utility model is: when the workpiece is released from the mold of the forming machine, the manipulator can extract the workpiece and place it on the cleaning device for automatic cleaning, and then place it on the weighing device for automatic weighing detection, and then Qualified workpieces are automatically arranged on the arrangement plate; under the synergy of the transmission mechanism, lifting mechanism and various conveyor belts, the arrangement plate can be automatically turned around; due to the use of a six-axis linkage manipulator, a variety of chucks and chucks are configured The automatic conversion device makes the variety and arrangement of the grasped workpieces more extensive and diversified, and is suitable for various arrangement requirements of different types of workpieces in various industries.

Description of drawings

Fig. 1 is a front structural schematic view of an embodiment of the utility model.

Fig. 2 is a schematic top view of the embodiment.

Fig. 3 is a schematic diagram of the front view of the embodiment when it works with the forming machine.

Fig. 4 is a top view structural schematic diagram of the embodiment when it is working together with the forming machine.

Below in conjunction with accompanying drawing, the utility model is further described:

Detailed ways

As shown in FIG. 1 and FIG. 2 , an intelligent arrangement device includes a stand 6 , a batch of arrangement plates 15 , a cleaning device 3 and a weighing device 4 . There is a manipulator 10 on the right rear of the platform 6 table, the manipulator 10 is a six-axis linkage mechanical type, and is equipped with several kinds of chucks, which can grab workpieces of different structures. Cylinder 8 is also provided with collet automatic switching device 5 at the left rear of stand 6 table tops. A transmission mechanism 9 and a lifting mechanism 11 are arranged on the front side of the platform 6. The transmission mechanism 9 is provided with upper and lower conveyor belts. The top of the lifting mechanism 11 is provided with a conveyor belt, and the bottom is provided with a lifting cylinder 12. The lifting mechanism 11 can be moved up and down, and the arrangement disk 15 for implementing arrangement is located on the conveyor belt of the lifting mechanism 11 . Under the synergistic effect of the transmission mechanism 9, the lifting mechanism 11 and each conveyor belt, the empty arrangement tray 15 can be transferred to the lifting mechanism 11, and the arranged arrangement tray 15 can be moved away from the lifting mechanism 11 to form an arrangement. Automatic turnover of disk 15. The cleaning device 3 and the weighing device 4 are placed on a tripod stand close to the right side of the platform 6 . The cleaning device 3, the weighing device 4, the array plate 15, and the chuck automatic switching device 5 are all in the working range 2 of the manipulator 10, and its maximum working range is a circle with a radius of 705 mm.

As shown in FIG. 3 and FIG. 4 , the forming machine 13 is provided with an automatic feeding adjustment device 14 , and the cleaning device 3 and the weighing device 4 are connected to the host control system of the forming machine 13 . After the workpiece 1 is released from the mold of the forming machine 13, the sliding mechanism 7 and the propulsion cylinder 8 control the manipulator 10 to extract the workpiece and move to the cleaning device 3, and the cleaning device 3 starts immediately, and the brush is driven by the motor to clean the dust on the workpiece. , The burr is automatically cleaned. The cleaned workpiece is moved to the weighing device 4 by the manipulator 10 (before the weighing test, the weight of the workpiece and the allowable upper and lower deviations are set first), and the weighing test is carried out. The detection accuracy is 0.01 grams. If it is within the preset upper and lower deviation range, the workpiece is qualified and moved by the manipulator 10 to the arrangement tray 15 (arranged in a previously set way), if it is detected as exceeding the upper or lower deviation, then the The workpiece is moved by the manipulator 10 into the waste tray, and the information will be fed back to the host control system, and the host control system will issue an instruction to the automatic feeding adjustment device 14 to make corrections until the finished product meets the requirements. After an arrangement disk 15 is arranged according to the requirements, the conveyor belt set on the top of the lifting machine 11 moves to the direction of the transmission mechanism 9, and the arranged arrangement disk 15 is transported to the upper conveyor belt of the transmission mechanism 9, and the upper conveyor belt then transfers it. Transport to the place where the trays are taken manually, and be removed manually; at the same time, the lifting cylinder 12 moves the lifting mechanism 11 to the lower position, and the lower conveyor belt of the transmission mechanism 9 transports the empty arrangement tray 15 to the lower lifting mechanism 11 On the conveyor belt at the top, the lifting mechanism 11 is moved to the upper position under the effect of the lifting cylinder 12, and the arrangement is continued.

This embodiment is used in the production process of magnetic materials to lift workpieces from the forming machine, and then perform cleaning, weighing and arrangement, which has high working efficiency.

Claims (5)

1. An intelligent arrangement device, comprising a stand (6) and several arrangement plates (15), characterized in that: it also includes a cleaning device (3) and a weighing device (4), and the table top of the stand (6) A manipulator (10), a transmission mechanism (9) and a lifting mechanism (11) are arranged on the top; the arrangement plate (15) for implementing the arrangement is located on the lifting mechanism (11); the manipulator (10) is arranged on a corner of the table , so as to extract workpieces from the forming machine, and the cleaning device (3), weighing device (4) and arrangement plate (15) are all within the working range (2) of the manipulator (10). 2. An intelligent arranging device according to claim 1, characterized in that: the manipulator (10) is a six-axis linkage manipulator with a sliding mechanism (7) and a propulsion cylinder (8). 3. An intelligent arrangement device according to claim 1, characterized in that it is also equipped with several types of chucks for the manipulator (10), and an automatic chuck conversion is provided on the table of the stand (6) Device (5), the described collet automatic switching device (5) is also in the working range (2) of manipulator (10). 4. An intelligent arrangement device according to claim 1, characterized in that the cleaning device (3) and the weighing device (4) are placed on a bracket close to the side of the platform (6). 5. An intelligent arrangement device according to any one of claims 1 to 4, characterized in that: the conveying mechanism (9) is provided with upper and lower layers of conveyor belts; the top of the lifting mechanism (11) is provided with The conveyor belt moves up and down under the action of the lifting cylinder (12); under the synergy of the transmission mechanism (9), the lifting mechanism (11) and the conveyor belts, the empty arrangement tray (15) is transferred to the lifting On the mechanism (11), the arranged trays (15) that have been arranged are moved away from the lifting mechanism (11).

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