CN201163075Y - Small high-power split semiconductor air conditioner - Google Patents
Small high-power split semiconductor air conditioner Download PDFInfo
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- CN201163075Y CN201163075Y CNU2007200989743U CN200720098974U CN201163075Y CN 201163075 Y CN201163075 Y CN 201163075Y CN U2007200989743 U CNU2007200989743 U CN U2007200989743U CN 200720098974 U CN200720098974 U CN 200720098974U CN 201163075 Y CN201163075 Y CN 201163075Y
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Abstract
本实用新型属于小型大功率分体式半导体空调器,包括箱内机和箱外机以及蓄电池组,其特点是:所述箱内机和箱外机之间由分别带有快速接头的出水管和回水管连接,所述箱外机上设置有安装各部件的外机箱,外机箱壁上设置有连接蓄电池组的插座。通过采用分体式,箱内机固定于贮运箱内,箱外机为便携式,安放在箱外,通过快速接头用导热管连接,便于快速装配或拆卸;分体式半导体空调器采用高效率的刨削式散热器,半导体致冷组件阵列采用高效率设计,选择半导体温差电致冷组件在最佳功率点工作,整机结构设计紧凑,因而做到体积小、重量轻,便于移动和携带,适用于车载贮运箱内空气温度调节,以保持箱内所装物品处于安全的温度范围。
The utility model belongs to a small high-power split type semiconductor air conditioner, which includes an inside unit, an outside unit and a storage battery pack, and is characterized in that: the inside unit and the outside unit are connected by water outlet pipes with quick connectors and The return pipe is connected, and the outer machine is provided with an outer case for installing various components, and the wall of the outer case is provided with a socket for connecting the battery pack. By adopting a split type, the machine inside the box is fixed in the storage box, and the machine outside the box is portable, placed outside the box, and connected with a heat pipe through a quick connector, which is convenient for quick assembly or disassembly; the split type semiconductor air conditioner adopts a high-efficiency planer Chipped radiator, semiconductor cooling component array adopts high-efficiency design, and the semiconductor thermoelectric cooling component is selected to work at the best power point. The structure of the whole machine is compact, so it is small in size and light in weight, easy to move and carry The air temperature in the vehicle storage box is adjusted to keep the items in the box in a safe temperature range.
Description
技术领域 technical field
本实用新型属于半导体温差电致冷组件应用技术领域,特别是涉及一种小型大功率分体式半导体空调器。The utility model belongs to the application technical field of semiconductor thermoelectric cooling components, in particular to a small-sized high-power split semiconductor air conditioner.
背景技术 Background technique
目前,中国专利申请00265262.5和中涉及到一种车载贮运箱半导体空调器,其体积和重量都比较大,而且需要配备大容量蓄电池组,因而不适用于小型运载车。现有小型运输车方舱一般采用机械压缩机式空调器,使用氟利昂制冷剂;而车载贮运箱内部没有自主的温度调节装置。在车载运输恶劣振动条件下,机械压缩机式空调器容易出现失效故障,不能满足安全要求,需要为车载贮运箱配备便携式半导体空调器作为应急备件,在故障维修期间继续保持贮运箱内空气温度调节。中国专利01132319.1中公开了一种便携式半导体空调器,结构过于简单,制冷功率小,仅适用于单个人员的体表温度调节,不能作为车载压缩机式空调器的应急备件,在故障维修期间对车载贮运箱内空气温度进行调节。在中国专利01265706.9中公开了一种半导体空调器,其中使用水泵、分水器、集水器,需要用水作为介质传媒来传输热量,不适用于车载运输条件和-30℃的环境温度。在中国专利99254327.4、99254326.6、98200196.7、97233665.6、95233326.0、95243423.7、94207062.3中公开的各种半导体空调器,使用“热管”、水泵、冷却液,大多适合用作降温装置,而在低温环境下(如-30℃)无效。At present, Chinese patent application No. 00265262.5 relates to a semiconductor air conditioner in a vehicle-mounted storage and transportation box. Its volume and weight are relatively large, and it needs to be equipped with a large-capacity battery pack, so it is not suitable for small vehicles. The shelters of existing small transport vehicles generally use mechanical compressor air conditioners, using Freon refrigerants; and there is no independent temperature adjustment device inside the vehicle storage tank. Under the harsh vibration conditions of vehicle transportation, the mechanical compressor air conditioner is prone to failure and failure, which cannot meet the safety requirements. It is necessary to equip the vehicle storage box with a portable semiconductor air conditioner as an emergency spare part, and continue to maintain the air in the storage box during the fault maintenance period. Temperature adjustment. Chinese patent 01132319.1 discloses a portable semiconductor air conditioner. The structure is too simple and the cooling power is small. It is only suitable for regulating the body surface temperature of a single person. The air temperature in the storage box is adjusted. A semiconductor air conditioner is disclosed in Chinese patent 01265706.9, which uses a water pump, a water separator, and a water collector, and needs water as a medium medium to transmit heat, which is not suitable for vehicle transportation conditions and an ambient temperature of -30°C. Various semiconductor air conditioners disclosed in Chinese patents 99254327.4, 99254326.6, 98200196.7, 97233665.6, 95233326.0, 95243423.7, and 94207062.3 use "heat pipes", water pumps, and coolants, which are mostly suitable for cooling devices, and in low temperature environments (such as- 30°C) is invalid.
实用新型内容Utility model content
本实用新型为解决现有技术中存在的问题,而提供了一种小型大功率分体式半导体空调器,作为车载压缩机式空调器的应急备件,在故障维修期间对车载贮运箱内空气温度进行调节,为国家重点工程提供有效配套设备。In order to solve the problems in the prior art, the utility model provides a small-sized high-power split semiconductor air conditioner, which is used as an emergency spare part of the vehicle-mounted compressor-type air conditioner, and can monitor the air temperature in the vehicle-mounted storage and transportation box during fault maintenance. Make adjustments to provide effective supporting equipment for national key projects.
本实用新型为解决公知技术中存在的技术问题所采用的技术方案是:The technical scheme that the utility model adopts for solving the technical problem that exists in the known technology is:
小型大功率分体式半导体空调器,包括箱内机和箱外机以及蓄电池组,其特点是:所述箱内机和箱外机之间由分别带有快速接头的出水管和回水管连接,所述箱外机上设置有安装各部件的外机箱,外机箱壁上设置有连接蓄电池组的插座。A small high-power split-type semiconductor air conditioner, including an inside unit, an outside unit and a battery pack, is characterized in that: the inside unit and the outside unit are connected by outlet pipes and return pipes with quick connectors respectively, The outer machine is provided with an outer case for installing various components, and the wall of the outer case is provided with a socket for connecting the battery pack.
本实用新型还可以采用如下技术措施来实现:The utility model can also be realized by adopting the following technical measures:
小型大功率分体式半导体空调器,其特点是:所述连接出水管和回水管的箱内机上设置有带有箱内机风扇的箱内机热交换器;所述外机箱安装的各部件为温差电致冷水箱、循环水泵、电源控制继电器、PID温度显示控制器和控制开关。The small high-power split-type semiconductor air conditioner is characterized in that: the inside unit connected to the outlet pipe and the return pipe is provided with an inside unit heat exchanger with an inside unit fan; the components installed in the outer case are Thermoelectric cooling water tank, circulating water pump, power control relay, PID temperature display controller and control switch.
小型大功率分体式半导体空调器,其特点是:所述温差电致冷水箱包括温差电致冷组件、水箱体、散热器,所述温差电致冷组件对称安装在水箱体两侧精加工的外壁上,温差电致冷组件热面安装有散热片,所述温差电致冷组件热面与散热片之间均匀涂有一层导热硅脂,由螺杆将两两相对的散热器、温差电致冷组件和位于中心的水箱体夹紧固定为一体,所述水箱体和散热器之间的空腔设置有隔热保温层,所述散热器上固定风扇罩和散热风扇。The small high-power split-type semiconductor air conditioner is characterized in that: the thermoelectric cooling water tank includes a thermoelectric cooling component, a water tank body, and a radiator, and the thermoelectric cooling component is symmetrically installed on both sides of the water tank body. On the processed outer wall, a heat sink is installed on the hot surface of the thermoelectric cooling component, and a layer of heat-conducting silicone grease is uniformly coated between the hot surface of the thermoelectric cooling component and the heat sink, and the two opposite radiators, temperature difference The electric cooling assembly and the centrally located water tank are clamped and fixed as a whole, the cavity between the water tank and the radiator is provided with a thermal insulation layer, and a fan cover and a cooling fan are fixed on the radiator.
小型大功率分体式半导体空调器,其特点是:所述水箱体为顶部是活动塑料盖、底部带有三个螺孔的铝合金四方体;所述散热器为刨削式肋片状;所述隔热保温层为聚氨脂发泡剂。The small high-power split-type semiconductor air conditioner is characterized in that: the water tank body is an aluminum alloy cube with a movable plastic cover on the top and three screw holes on the bottom; the radiator is planed fin-shaped; The thermal insulation layer is polyurethane foaming agent.
小型大功率分体式半导体空调器,其特点是:所述三个螺孔上分别设置有进水嘴、出水嘴和测温传感器。The small high-power split-type semiconductor air conditioner is characterized in that: the three screw holes are respectively provided with a water inlet nozzle, a water outlet nozzle and a temperature measuring sensor.
小型大功率分体式半导体空调器,其特点是:所述水箱体内设置有传热工作介质。The small high-power split-type semiconductor air conditioner is characterized in that: the water tank is provided with a heat-transfer working medium.
小型大功率分体式半导体空调器,其特点是:所述传热工作介质为丙醇类导热油。The small high-power split-type semiconductor air conditioner is characterized in that: the heat-transfer working medium is propanol heat-conducting oil.
小型大功率分体式半导体空调器,其特点是:所述PID温度显示控制器与测温传感器连接。The small high-power split-type semiconductor air conditioner is characterized in that: the PID temperature display controller is connected with a temperature measuring sensor.
本实用新型具有的优点和积极效果是:通过采用分体式,箱内机固定于贮运箱内,箱外机为便携式,安放在箱外,通过快速接头用导热管连接,便于快速装配或拆卸;分体式半导体空调器采用高效率的刨削式散热器,半导体致冷组件阵列采用高效率设计,选择半导体温差电致冷组件在最佳功率点工作,整机结构设计紧凑,因而做到体积小、重量轻,便于移动和携带,适用于车载贮运箱内空气温度调节,以保持箱内所装物品处于安全的温度范围。The utility model has the advantages and positive effects: by adopting the split type, the machine inside the box is fixed in the storage and transportation box, and the machine outside the box is portable, placed outside the box, and connected with a heat pipe through a quick joint, which is convenient for quick assembly or disassembly ;The split-type semiconductor air conditioner adopts high-efficiency planing radiators, and the array of semiconductor cooling components adopts a high-efficiency design. The semiconductor thermoelectric cooling components are selected to work at the best power point. Small, light in weight, easy to move and carry, suitable for adjusting the air temperature in the vehicle storage box to keep the items in the box in a safe temperature range.
附图说明 Description of drawings
图1为本实用新型小型大功率分体式半导体空调器整机分布示意图;Figure 1 is a schematic diagram of the distribution of the utility model small-sized high-power split-type semiconductor air conditioner;
图2为本实用新型小型大功率分体式半导体空调器中温差电致冷水箱剖视图;Fig. 2 is a sectional view of a thermoelectric cooling water tank in a small-sized high-power split semiconductor air conditioner of the present invention;
图3为本实用新型小型大功率分体式半导体空调器中电气接线原理图。Fig. 3 is a schematic diagram of electrical wiring in the utility model small-sized high-power split type semiconductor air conditioner.
图中的标号分别为:1为温差电致冷水箱,2为PID温度显示控制器,3为循环水泵,4为电源控制继电器,5为控制开关,6为外机箱,7为出水管,8为回水管,9为箱内机热交换器,10为箱内机风扇,11为温差电致冷组件,12为水箱体,13为散热器,14为散热风扇,16为隔热保温层,17为风扇罩,18为快速接头。The labels in the figure are: 1 is the thermoelectric cooling water tank, 2 is the PID temperature display controller, 3 is the circulating water pump, 4 is the power control relay, 5 is the control switch, 6 is the outer chassis, 7 is the outlet pipe, 8 is the return pipe, 9 is the heat exchanger of the box machine, 10 is the fan of the box machine, 11 is the thermoelectric cooling component, 12 is the water tank body, 13 is the radiator, 14 is the cooling fan, and 16 is the heat insulation layer , 17 is a fan cover, and 18 is a quick connector.
具体实施方式 Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹列举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present utility model, the following embodiments are listed hereby, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参照图1-图3:小型大功率分体式半导体空调器由箱内机、箱外机以及蓄电池组组成,其中以箱外机中外机箱6为枢纽,外机箱6后侧壁穿过带有快速接头18的出水管7和回水管8连接固定有箱内机风扇10的箱内机热交换器9,外机箱6前壁上的电源插座连接蓄电池组,形成小型大功率分体式半导体空调器整机分布;外机箱6内部安装有温差电致冷水箱1,循环水泵3和电源控制继电器4,外机箱6前壁上还安装有PI D温度显示控制器2、分别为总电源开关、循环泵开关、电源控制继电器4的输入电源开关的三个控制开关5;循环水泵3的出水口7通过一段胶管连接到温差电致冷水箱1的进水嘴,水泵3的进水口和温差电致冷水箱1的出水嘴;其中PID温度显示控制器2由单片机电路和数码显示面板等组成,单片机电路接受温度传感器采样的温度信号,与用户给定的设置温度值进行比较,按“自整定”模式,输出通断电压信号,控制电源控制继电器4的输出电压,改变温差电致冷组件11的工作状态,达到控制温差电致冷水箱1内工作介质温度的目的,温差电致冷水箱1内工作介质为丙醇类导热油,利用循环泵3将丙醇类导热油经过管道,在箱内机热交换器9内循环流动,通过箱内机风扇10搅动空气,使得箱内空气受到控制。Please refer to Figure 1-Figure 3: The small high-power split-type semiconductor air conditioner is composed of an inside unit, an outside unit and a battery pack, in which the middle and
温差电致冷水箱1包括温差电致冷组件11、水箱体12、散热器13;水箱体12用铝合金制成,呈四方体,底部加工三个螺孔便于安装进、出水咀和测温传感器,安装温差电致冷组件11的两个侧壁需精加工以保证平整度;水箱体12顶部是活动的塑料盖,可方便打开以加注导热油,并且有利于保温;温差电致冷组件11对称安装在铝合金水箱体12的两侧精加工的外壁上,在温差电致冷组件11的热面安装高效率的刨削式肋片状散热片13,用螺杆将两两相对的散热器13、温差电致冷组件11和位于中心的水箱体12夹紧固定,避免了温差电致冷组件冷热面之间的热旁路,可以提高致冷效率;在水箱体12和散热器13之间的空腔注入聚氨脂发泡剂,形成致密的隔热保温层16;分别在散热器13上固定风扇罩17和散热风扇14。The thermoelectric cooling water tank 1 includes a
外机箱6中的温差电致冷水箱1加工过程为:截取一段壁厚为3mm、外口截面为60mm×130mm、高为300mm的方管铝合金型材作为水箱体12四壁,加工一块54mm×123mm×6mm合金铝板,板上加工三个螺孔,分别为2-M12、M8;将该铝板嵌入方管一端与四壁熔焊,制成水箱主体,并安装进水咀、出水咀、传感器;用6mm塑料加工一个水箱盖,扣盖在水箱体的上口;选取6块TEC1-12710型温差电致冷组件11,用优质导热胶粘接在水箱体的宽度为60mm的两个侧壁上,将温差电致冷组件11的冷面紧贴在60mm外壁的中部,每面三块,间距32mm;每块温差电致冷组件11的热面安放一块高效率的刨削式肋片状散热器13,散热器尺寸为160mm×82mm×36mm,在基板平面加工一个52mm×52mm的方台,表面光洁度为3.2;在基板四角各钻一个Φ4.5mm的通孔,用4根连接螺杆把两两相对的肋片状散热器13夹紧固定,使50mm×50mm温差电致冷组件11的热面位于52mm×52mm方台的中心,在两接触面之间必须均匀涂一层导热硅脂,以减少热阻;按照3并2串的方式将6块温差电致冷组件11的连线焊好、引出;用两块360mm×160mm×1.5mm的合金铝板分别与散热器13基板的两个端面相固定,围成一个空腔,注入聚氨脂发泡剂形成致密的隔热保温层16;将两个装有散热风扇14的风扇罩17分别固定在两侧的散热器13上,制成温差电致冷水箱1;箱内机热交换器9选用市售LJ-1型小型散热器;将市售ND-8000 V1V1型PID温度显示控制器2改为直流12V供电,使其具有实测温度和设定温度两个显示,致冷、加热两种控制,输出通断电压信号和自整定功能;电源控制继电器4能够根据控制信号通断的变化,接通或断开蓄电池组为温差电致冷组件11供电,最大输出电流为15A;循环水泵3选用直流供电型,流量为8L/min;温差电致冷水箱1安装在外机箱6内部,循环水泵3安装在外机箱6底板上,水泵3的出水口7通过一段胶管接到温差电致冷水箱1的进水嘴,水泵3的进水口和温差电致冷水箱1的出水嘴分别连接胶管穿过外机箱6的后板,与主管相连;PID温度显示控制器2嵌入外机箱6前面板的方形开孔内,在外机箱6的前面板上安装一个电源插座和三个控制开关5,分别为总电源开关、循环泵开关、电源控制继电器4的输入电源开关;电源控制继电器4安装在外机箱6内部的隔板上。The processing process of the thermoelectric cooling water tank 1 in the
小型大功率分体式半导体空调器箱内机热交换器9,固定在车载贮运箱尾部的内壁上,保持约20mm通风间隔;箱内机风扇10用螺钉固定在热交换器9上。The
小型大功率分体式半导体空调器的工作原理是这样的:将蓄电池组12V的电源插入面板上的电源插座,按下总电源开关接通直流12V电源,PID温度显示控制器2得电自检,开始工作,显示实测温度值和预置设定控温值;依次按下电源控制继电器4的输入电源开关,为温差电致冷组件11提供直流电源,温差电致冷组件11的冷面温度下降,水箱体的铝壁温度随之下降,从而冷却水箱体内的导热油;再按下循环泵开关,循环泵3通电工作,驱动水箱内的导热油沿着管道循环流动,通过带有箱内机风扇10的箱内机热交换器9把箱内空气的热量抽走;PID温度显示控制器2内部单片机电路接受温度传感器采样的温度信号,与用户给定的设置温度值进行比较,按“自整定”模式,输出通断电压信号,来控制电源控制继电器4的输出电压,改变温差电致冷组件11的工作状态,达到控制水箱1内工作介质的温度的目的;温差电致冷组件11热面的热量,经过散热器13的肋片,被散热风扇14抽出来排放到周围空间去。The working principle of the small high-power split-type semiconductor air conditioner is as follows: insert the 12V power supply of the battery pack into the power socket on the panel, press the main power switch to connect the DC 12V power supply, and the PID
用蓄电池组或开关电源给小型大功率分体式半导体空调器供电。给温差电致冷组件11正向供电时,温差电致冷组件11的冷面致冷,作为水箱体内的导热油温度下降,把箱内空气的热量抽走;当温差电致冷组件11反向供电时,热量传输方向相反,提高箱内空气的温度。A battery pack or a switching power supply is used to supply power to a small high-power split-type semiconductor air conditioner. When the
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101684972A (en) * | 2009-07-31 | 2010-03-31 | 胡家萍 | Repeatable and quick assembly-disassembly type cooling system and special pipeline connecting device |
| CN102444943A (en) * | 2010-10-04 | 2012-05-09 | 现代自动车株式会社 | Auxiliary air conditioner for vehicle |
| CN105352075A (en) * | 2015-09-09 | 2016-02-24 | 南京中格科技发展有限公司 | Electronic air conditioner |
| CN106196705A (en) * | 2016-08-30 | 2016-12-07 | 东莞理工学院 | A portable intelligent temperature control heating and cooling equipment |
| CN104197452B (en) * | 2014-09-19 | 2017-01-04 | 江苏蓝鑫电子科技有限公司 | A kind of air conditioning system with air-cleaning function |
| CN110160176A (en) * | 2018-02-16 | 2019-08-23 | 殷震雄 | A kind of light conditioner |
| CN110662924A (en) * | 2017-12-14 | 2020-01-07 | 周兆泰 | Semiconductor Refrigeration Heating Air Conditioner |
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2007
- 2007-12-17 CN CNU2007200989743U patent/CN201163075Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101684972A (en) * | 2009-07-31 | 2010-03-31 | 胡家萍 | Repeatable and quick assembly-disassembly type cooling system and special pipeline connecting device |
| CN101684972B (en) * | 2009-07-31 | 2013-11-06 | 胡家萍 | Repeatable and quick assembly-disassembly type cooling system and special pipeline connecting device |
| CN102444943A (en) * | 2010-10-04 | 2012-05-09 | 现代自动车株式会社 | Auxiliary air conditioner for vehicle |
| CN102444943B (en) * | 2010-10-04 | 2016-06-29 | 现代自动车株式会社 | Auxiliary air conditioner for vehicle |
| CN104197452B (en) * | 2014-09-19 | 2017-01-04 | 江苏蓝鑫电子科技有限公司 | A kind of air conditioning system with air-cleaning function |
| CN105352075A (en) * | 2015-09-09 | 2016-02-24 | 南京中格科技发展有限公司 | Electronic air conditioner |
| CN106196705A (en) * | 2016-08-30 | 2016-12-07 | 东莞理工学院 | A portable intelligent temperature control heating and cooling equipment |
| CN110662924A (en) * | 2017-12-14 | 2020-01-07 | 周兆泰 | Semiconductor Refrigeration Heating Air Conditioner |
| CN110160176A (en) * | 2018-02-16 | 2019-08-23 | 殷震雄 | A kind of light conditioner |
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