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CN201162576Y - High-efficiency diesel fuel economizer for vehicles - Google Patents

High-efficiency diesel fuel economizer for vehicles Download PDF

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Publication number
CN201162576Y
CN201162576Y CNU2008200621473U CN200820062147U CN201162576Y CN 201162576 Y CN201162576 Y CN 201162576Y CN U2008200621473 U CNU2008200621473 U CN U2008200621473U CN 200820062147 U CN200820062147 U CN 200820062147U CN 201162576 Y CN201162576 Y CN 201162576Y
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switch
piston
oil
circuit
piston rod
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何年政
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本实用新型公开了一种车用高效柴油节油器,包括气动活塞(1)、控制电路、常断电磁气阀(2),所述气动活塞(2)包括活塞套(3)、活塞杆(4)和回位弹簧(5),所述活塞杆(4)外端通过有外套的软拉线(6)和连接片(7)与发动机输油泵的熄火装置的推杆(8)相连。本实用新型采用电控结合气动原理,可使柴油车在下坡、需减速或利用惯性行驶时可以保持挂挡行驶,其怠速供油可被完全切断,当需油时可瞬间接通油路恢复供油,节油率达15-25%,其结构小巧,安装方便,便于维护,利于环保,不影响方向助力和真空助力装置正常使用,性能安全可靠。

The utility model discloses a high-efficiency diesel oil economizer for vehicles, which comprises a pneumatic piston (1), a control circuit, a normally-off electromagnetic gas valve (2), and the pneumatic piston (2) comprises a piston sleeve (3), a piston rod (4) and the return spring (5), the outer end of the piston rod (4) links to each other with the push rod (8) of the flameout device of the engine oil delivery pump by a soft backguy (6) and a connecting piece (7) with an overcoat. The utility model adopts the principle of electric control combined with pneumatics, so that the diesel vehicle can keep in gear when going downhill, when it needs to slow down or use inertia to drive. Oil supply, the fuel saving rate reaches 15-25%. Its structure is compact, easy to install, easy to maintain, beneficial to environmental protection, and does not affect the normal use of the direction assist and vacuum assist devices. The performance is safe and reliable.

Description

车用高效柴油节油器 High-efficiency diesel fuel economizer for vehicles

技术领域 technical field

本实用新型涉及一种柴油车的节油装置。The utility model relates to a fuel-saving device for a diesel vehicle.

背景技术 Background technique

柴油车在行驶中,进行不脱档滑坡、利用发动机减速制动、转弯、会车、避越障碍的减速以及换挡等操作,发动机常处于强制怠速状况,发动机不需燃油,但喷油器仍然向缸内喷射怠速油量,发动机无效做功,不仅浪费燃油,还使燃烧恶化,污染环境。现有技术中曾有怠速节油方面的一些研究,大多仅能节省部分燃油且结构复杂,本发明人号为200520034688.1的中国专利,在不需供油时其怠速供油可被完全切断,产品结构也较复杂,运行稳定性较差,安装不便,影响了其推广使用。When a diesel vehicle is running, the engine is often in a forced idling state, and the engine does not need fuel, but the fuel injector will Still inject idling fuel quantity in the cylinder, the engine does work ineffectively, not only wastes fuel oil, also makes burning worse, pollutes environment. In the prior art, there have been some studies on idling fuel saving, most of which can only save part of the fuel and have a complicated structure. The Chinese patent with the inventor number 200520034688.1 can completely cut off the idling fuel supply when no fuel supply is needed. The product The structure is also relatively complicated, the operation stability is poor, and the installation is inconvenient, which affects its popularization and use.

实用新型内容Utility model content

本实用新型要解决的问题在于提供一种车用高效柴油节油器,可使柴油车在下坡、需减速或利用惯性行驶时可以保持挂挡行驶,其怠速供油可被完全切断,避免了空挡滑行的危害,其体积小巧,安装方便,安全可靠,节油率高。The problem to be solved by the utility model is to provide a high-efficiency diesel oil economizer for vehicles, which can keep diesel vehicles in gear when going downhill, decelerating or driving by inertia, and its idling fuel supply can be completely cut off, avoiding the The hazards of neutral sliding, its small size, easy installation, safe and reliable, high fuel saving rate.

本实用新型包括如下技术方案,包括气动活塞、控制电路、常断电磁气阀,所述气动活塞包括活塞套、活塞杆和回位弹簧,所述活塞杆外端通过有外套的软拉线和连接片与发动机输油泵的熄火装置的推杆相连,所述控制电路包括电源、电源开关、离合器开关、油门开关,所述离合器开关为常闭开关,所述离合器开关设于离合器踏板上,所述油门开关为常闭开关,所述油门开关设于油门踏板上,所述常断电磁气阀的两个电源接线柱分别与油门开关和地线相接,踩油门时油门开关即断开电路,电磁线圈停止工作,常断电磁气阀即关闭气路;反之松开油门,油门开关即接通电路,常断电磁气阀接通气路;所述气动活塞的气管接头安装于常断电磁气阀的出气口上。The utility model includes the following technical solutions, including a pneumatic piston, a control circuit, and a normally-off electromagnetic valve. The pneumatic piston includes a piston sleeve, a piston rod and a return spring. The outer end of the piston rod is connected to the The sheet is connected with the push rod of the flame-out device of the engine fuel pump. The control circuit includes a power supply, a power switch, a clutch switch, and an accelerator switch. The clutch switch is a normally closed switch, and the clutch switch is located on the clutch pedal. The accelerator switch is a normally closed switch, and the accelerator switch is arranged on the accelerator pedal, and the two power terminals of the normally off electromagnetic gas valve are respectively connected with the accelerator switch and the ground wire, and the accelerator switch promptly disconnects the circuit when stepping on the accelerator. When the electromagnetic coil stops working, the normally-off electromagnetic air valve closes the air path; otherwise, the throttle is released, the throttle switch is connected to the circuit, and the normally-off electromagnetic air valve is connected to the air path; the air pipe joint of the pneumatic piston is installed on the normally-off electromagnetic air on the outlet of the valve.

本实用新型操作程序及工作原理如下:正常行驶状态下,发动机常规供油,当需要采用本节油装置时,首先将电源开关(电源开关可以设于驾驶室操作面板上,也可以设于其它方便操作的位置)闭合接通电路,使控制电路进入工作状态,当汽车在下坡、减速或利用惯性行驶时,不脱挡松开油门踏板,油门开关即接通电路,常断电磁气阀动作接通气路,压缩空气随即通入气动活塞的活塞腔内,活塞被压缩空气推动,活塞带动活塞杆克服回位弹簧阻力伸出,活塞杆再通过软拉线和连接片推动发动机输油泵的熄火装置的推杆,从而将油路关闭;当需要正常行驶时,上述程序反向操作,踩油门踏板,油门开关即断开电路,常断电磁气阀动作关闭气路,活塞在回位弹簧的作用下回位,再通过活塞杆带动软拉线和连接片,使发动机输油泵的熄火装置的推杆回位,从而接通油路,恢复供油。设置离合器开关目的在于,避免了怠速供油被切断的情况下,紧急刹车时或换挡操作不当时,靠惯性运转的发动机熄火,即能实现瞬间启动恢复动力,增强了其安全性能。踩离合器踏板瞬间电路即断开,常断电磁气阀动作关闭气路,活塞杆回位带动熄火装置的推杆回位,即恢复供油。The operating procedure and working principle of the utility model are as follows: under normal driving conditions, the engine supplies oil conventionally. The position for convenient operation) closes and connects the circuit, so that the control circuit enters the working state. When the car is going downhill, decelerating or driving by inertia, release the accelerator pedal without taking off the gear, and the accelerator switch is connected to the circuit, and the normally-off electromagnetic valve acts Connect the air circuit, the compressed air will flow into the piston cavity of the pneumatic piston immediately, the piston is pushed by the compressed air, the piston drives the piston rod to overcome the resistance of the return spring, and the piston rod pushes the engine fuel pump to turn off through the soft pull wire and the connecting piece The push rod of the device, so as to close the oil circuit; when it is necessary to drive normally, the above procedure is reversed, step on the accelerator pedal, the accelerator switch will disconnect the circuit, the normally-off electromagnetic valve will close the air circuit, and the piston will be in the direction of the return spring. Return under the action, and then drive the soft pull wire and the connecting piece through the piston rod, so that the push rod of the flameout device of the engine fuel pump is returned, thereby connecting the oil circuit and recovering the oil supply. The purpose of setting the clutch switch is to avoid the situation that the idling oil supply is cut off, when the emergency brake or the shifting operation is improper, the engine running by inertia is turned off, and the power can be restored instantly, which enhances its safety performance. The moment the clutch pedal is stepped on, the circuit is disconnected, the normally closed electromagnetic valve acts to close the gas circuit, and the piston rod returns to drive the push rod of the flameout device to return, that is, the oil supply is resumed.

采用本实用新型具有如下优点:Adopting the utility model has the following advantages:

1、本实用新型节油效果显著,试验表明,重型卡车节油率为20-25%,轻型车节油率为15-20%,燃油燃烧效果好,减少了黑烟现象,利于环保,增加刹车效率。1. The fuel-saving effect of the utility model is remarkable. Tests show that the fuel-saving rate of heavy-duty trucks is 20-25%, and the fuel-saving rate of light-duty vehicles is 15-20%. braking efficiency.

2、其结构简单,体积小巧,便于维护。2. Its structure is simple, its volume is small and exquisite, and it is easy to maintain.

3、采用软拉线机构控制熄火装置,性能更稳定,安装更方便。3. The flame extinguishing device is controlled by a soft pull wire mechanism, with more stable performance and more convenient installation.

4、本产品采用电控结合气动原理,其使用方便,安全可靠。不需供油时其怠速供油可被完全切断,当需油时可瞬间接通油路恢复供油,既达到了节油的目的,又不影响方向助力和动力装置正常使用。4. This product adopts electric control combined with pneumatic principle, which is easy to use, safe and reliable. The idling oil supply can be completely cut off when there is no need for oil supply, and the oil supply can be instantly connected to restore the oil supply when oil is needed, which not only achieves the purpose of saving fuel, but also does not affect the normal use of the steering assist and power unit.

附图说明 Description of drawings

下面结合实施例对本实用新型作进一步详细的说明。Below in conjunction with embodiment the utility model is described in further detail.

图1是本实用新型一种实施例装配原理示意图。Fig. 1 is a schematic diagram of an assembly principle of an embodiment of the present invention.

图2是本实用新型一种实施例的常断电磁气阀与气动活塞结构原理示意图。Fig. 2 is a schematic diagram of the structural principle of the normally-off electromagnetic valve and the pneumatic piston in an embodiment of the utility model.

具体实施方式 Detailed ways

如图1、图2所示,本实用新型一种实施例包括气动活塞1、控制电路、常断电磁气阀2,所述气动活塞1包括活塞套3、活塞杆4和回位弹簧5,其特征在于:所述活塞杆4外端通过有外套的软拉线6和连接片7与发动机输油泵的熄火装置的推杆8相连,所述控制电路包括电源E、电源开关K1、离合器开关K2、油门开关K3,所述离合器开关K2为常闭开关,所述离合器开关K2设于离合器踏板上,所述油门开关K3为常闭开关,所述油门开关K3设于油门踏板上,所述常断电磁气阀2的两个电源接线柱分别与油门开关K3和地线相接,踩油门时油门开关K3即断开电路,电磁线圈停止工作,常断电磁气阀2即关闭气路;反之松开油门,油门开关K3即接通电路,常断电磁气阀2接通气路;所述气动活塞1的气管接头安装于常断电磁气阀2的出气口上。As shown in Figures 1 and 2, an embodiment of the utility model includes a pneumatic piston 1, a control circuit, and a normally-off electromagnetic valve 2, and the pneumatic piston 1 includes a piston sleeve 3, a piston rod 4 and a return spring 5, It is characterized in that: the outer end of the piston rod 4 is connected with the push rod 8 of the flameout device of the engine fuel pump through the soft pull wire 6 and the connecting piece 7 with a jacket, and the control circuit includes a power supply E, a power switch K1, and a clutch switch K2 , gas switch K3, the clutch switch K2 is a normally closed switch, the clutch switch K2 is located on the clutch pedal, the gas switch K3 is a normally closed switch, the gas switch K3 is located on the gas pedal, the normally The two power terminals of the off solenoid valve 2 are respectively connected to the accelerator switch K3 and the ground wire. When the accelerator is stepped on, the accelerator switch K3 will disconnect the circuit, the electromagnetic coil will stop working, and the normally off solenoid valve 2 will close the air circuit; otherwise Release the throttle, the throttle switch K3 is connected to the circuit, and the normally-off electromagnetic gas valve 2 is connected to the air circuit;

如图1、图2所示,本实用新型操作程序及工作原理如下:正常行驶状态下,发动机常规供油,当需要采用本节油装置时,首先将电源开关K1(电源开关K1可以设于驾驶室操作面板上,也可以设于其它方便操作的位置)闭合接通电路,使控制电路进入工作状态,当汽车在下坡、减速或利用惯性行驶时,不脱挡松开油门踏板,油门开关K3即接通电路,常断电磁气阀2动作接通气路,压缩空气随即通入气动活塞1的活塞腔内,活塞被压缩空气推动,活塞带动活塞杆4克服回位弹簧5阻力伸出,活塞杆4再通过软拉线6和连接片7推动发动机输油泵的熄火装置的推杆8,从而将油路关闭;当需要正常行驶时,上述程序反向操作,踩油门踏板,油门开关K3即断开电路,常断电磁气阀2动作关闭气路,活塞在回位弹簧5的作用下回位,再通过活塞杆4带动软拉线6和连接片7,使发动机输油泵的熄火装置的推杆8回位,从而接通油路,恢复供油。设置离合器开关K2目的在于,避免了怠速供油被切断的情况下,紧急刹车时或换挡操作不当时,靠惯性运转的发动机熄火,即能实现瞬间启动恢复动力,增强了其安全性能。踩离合器踏板瞬间电路即断开,常断电磁气阀2动作关闭气路,活塞杆4回位带动熄火装置的推杆8回位,即恢复供油。As shown in Fig. 1 and Fig. 2, the operating procedure and working principle of the present utility model are as follows: under normal driving conditions, the engine is normally supplied with oil. On the operation panel of the driver's cab, it can also be set at other convenient positions) to close and connect the circuit, so that the control circuit enters the working state. K3 is connected to the circuit, and the normally-off electromagnetic valve 2 acts to connect the air circuit, and the compressed air is then passed into the piston cavity of the pneumatic piston 1, the piston is pushed by the compressed air, and the piston drives the piston rod 4 to overcome the resistance of the return spring 5 and stretch out , the piston rod 4 pushes the push rod 8 of the flameout device of the engine oil delivery pump through the soft pull wire 6 and the connecting piece 7, thereby closing the oil circuit; That is, the circuit is disconnected, the normally closed electromagnetic gas valve 2 acts to close the gas circuit, the piston returns under the action of the return spring 5, and then the piston rod 4 drives the soft pull wire 6 and the connecting piece 7, so that the flameout device of the engine fuel pump The push rod 8 returns to its original position, thereby connecting the oil circuit and recovering the oil supply. The purpose of setting the clutch switch K2 is to prevent the idle fuel supply from being cut off, emergency braking or improper gear shifting, and the engine running by inertia to turn off, which can realize instant start and restore power, and enhance its safety performance. The moment the clutch pedal is stepped on, the circuit is disconnected, the normally closed solenoid valve 2 acts to close the gas circuit, and the piston rod 4 returns to drive the push rod 8 of the flame-out device to return, that is, the oil supply is resumed.

作为本实用型的改进,还包括串接的节油指示灯和指示灯开关K4,所述指示灯开关K4的进线端与油门开关K3的出线端相接,所述节油指示灯K4的出线端与地线相接,所述活塞杆4外端与指示灯开关K4的键活动式连接。所述活塞杆4外端与指示灯开关K4的键活动式联接,构成一个行程开关结构,节油器工作的同时,伸出的活塞杆4外端将指示灯开关K4接通,指示灯亮;反之,活塞杆4外端回缩,节油器停止工作,指示灯开关K4即断开,指示灯熄灭。As an improvement of the utility model, it also includes a fuel-saving indicator light and a light switch K4 connected in series, the inlet end of the indicator light switch K4 is connected with the outlet end of the throttle switch K3, The outlet end is connected with the ground wire, and the outer end of the piston rod 4 is movably connected with the key of the indicator light switch K4. The outer end of the piston rod 4 is movably connected with the key of the indicator switch K4 to form a travel switch structure. When the fuel economizer is working, the outer end of the extended piston rod 4 turns on the indicator switch K4, and the indicator light is on; Otherwise, the outer end of the piston rod 4 retracts, the fuel economizer stops working, the indicator switch K4 is disconnected, and the indicator light goes out.

本实用新型不局限于上述实施例的具体结构,其它同类结构的等效变换均落入本实用新型的保护范围之内。The utility model is not limited to the specific structures of the above-mentioned embodiments, and equivalent transformations of other similar structures all fall within the protection scope of the utility model.

Claims (2)

1, a kind of automobile-used efficient diesel fuel economizer, comprise pneumatic piston (1), control circuit, normal off electromagnetic gas valve (2), described pneumatic piston (1) comprises piston sleeve (3), piston rod (4) and return spring (5), it is characterized in that: described piston rod (4) outer end links to each other with the push rod (8) of the blanket of motor oil transfer pump with connecting sheet (7) by the soft drawn wire (6) that overcoat is arranged
Described control circuit comprises power supply (E), power switch (K1), clutch switch (K2), Oil Switch (K3);
Described clutch switch (K2) is a normally closed switch, and described clutch switch (K2) is located on the clutch pedal;
Described Oil Switch (K3) is a normally closed switch, and described Oil Switch (K3) is located on the gas pedal;
Two power-line terminals of described normal off electromagnetic gas valve (2) join with Oil Switch (K3) and ground wire respectively, Oil Switch when stepping on the gas (K3) disconnecting circuit, and electromagnetic coil quits work, and normal off electromagnetic gas valve (2) is promptly closed gas circuit; Otherwise unclamp throttle, Oil Switch (K3) is promptly connected circuit, and normal off electromagnetic gas valve (2) is connected gas circuit;
The gas-tpe fitting of described pneumatic piston is installed on the air outlet of normal off electromagnetic gas valve.
2, a kind of automobile-used efficient diesel fuel economizer according to claim 1, it is characterized in that: the fuel-economizing tutorial light and the indicator light switch (K4) that also comprise serial connection, the outlet terminal of the end of incoming cables of described indicator light switch (K4) and Oil Switch (K3) joins, the outlet terminal and the ground wire of described fuel-economizing tutorial light (K4) join, the movable connection of key of described piston rod (4) outer end and indicator light switch (K4).
CNU2008200621473U 2008-02-01 2008-02-01 High-efficiency diesel fuel economizer for vehicles Expired - Fee Related CN201162576Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200621473U CN201162576Y (en) 2008-02-01 2008-02-01 High-efficiency diesel fuel economizer for vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200621473U CN201162576Y (en) 2008-02-01 2008-02-01 High-efficiency diesel fuel economizer for vehicles

Publications (1)

Publication Number Publication Date
CN201162576Y true CN201162576Y (en) 2008-12-10

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