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CN201157903Y - Novel laser powder sintering rapid prototyping machine - Google Patents

Novel laser powder sintering rapid prototyping machine Download PDF

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Publication number
CN201157903Y
CN201157903Y CNU2008200440497U CN200820044049U CN201157903Y CN 201157903 Y CN201157903 Y CN 201157903Y CN U2008200440497 U CNU2008200440497 U CN U2008200440497U CN 200820044049 U CN200820044049 U CN 200820044049U CN 201157903 Y CN201157903 Y CN 201157903Y
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powder
screw rod
bucket
barrel
movable
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何德生
招銮
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The utility model discloses a novel laser powder sintering rapid prototyping machine, its characterized in that: comprises a frame and a control system; the powder feeding device is arranged below the powder feeding device, a powder scraping platform for scraping powder is arranged below the powder scraping device, an opening is arranged on the powder scraping platform, a cavity is arranged below the opening, a forming barrel is arranged in the cavity, and a movable barrel bottom capable of sliding up and down along the barrel wall of the forming barrel is arranged in the forming barrel; and the device also comprises a driving device which can drive the movable barrel bottom to slide up and down. The utility model has the advantages of easy processing, good stability and convenient cleaning of the forming barrel.

Description

新型激光粉末烧结快速成型机 New laser powder sintering rapid prototyping machine

[技术领域] [technical field]

本实用新型涉及一种新型激光粉末烧结快速成型机。The utility model relates to a novel laser powder sintering rapid prototyping machine.

[背景技术] [Background technique]

激光快速成型(Laser Rapid Prototyping:LRP)是基于离散/堆积原理,利用计算机技术、激光技术、自动控制、高分子技术等来进行制造的一种全新制造技术。计算机首先将CAD/CAM软件设计出的三维零件数据输入到机床的程序中,计算机控制激光束对粉末原料逐步进行扫描,扫描区域被烧结固化,逐步得到一个与CAD/CAM软件设计出的三维实体模型一样的原型零件。Laser rapid prototyping (Laser Rapid Prototyping: LRP) is a new manufacturing technology based on discrete/stacking principles, using computer technology, laser technology, automatic control, polymer technology, etc. to manufacture. The computer first inputs the three-dimensional part data designed by the CAD/CAM software into the program of the machine tool, and the computer controls the laser beam to scan the powder raw materials step by step, and the scanned area is sintered and solidified, and a three-dimensional entity designed by the CAD/CAM software is gradually obtained. Model-like prototype parts.

本申请人于2008年2月3日向国家专利局提交了六份专利,名称分别为:《上部加粉的激光粉末烧结快速成型机》、《激光粉末烧结快速成型机的定量加粉装置》、《一种具有预热功能的激光粉末烧结快速成型机》、《一种具有恒温功能的激光粉末烧结快速成型机》、《新型激光粉末烧结快速成型机》、《激光粉末烧结快速成型机》,本实用新型为其中的一份,主要解决现有激光粉末烧结成型机加工难度大、稳定性差、成型桶清洗困难的问题。The applicant submitted six patents to the National Patent Office on February 3, 2008, titled respectively: "Laser powder sintering rapid prototyping machine with powder added to the upper part", "Quantitative powder adding device for laser powder sintering rapid prototyping machine", "A Laser Powder Sintering Rapid Prototyping Machine with Preheating Function", "A Laser Powder Sintering Rapid Prototyping Machine with Constant Temperature Function", "New Laser Powder Sintering Rapid Prototyping Machine", "Laser Powder Sintering Rapid Prototyping Machine", The utility model is one of them, and mainly solves the problems of high processing difficulty, poor stability and difficult cleaning of forming barrels in existing laser powder sintering forming machines.

[实用新型内容][utility model content]

本实用新型的目的是为了克服上述技术的不足,提供了一种加工容易,稳定性好,成型桶清洗方便的新型激光粉末烧结快速成型机。The purpose of the utility model is to overcome the deficiencies of the above-mentioned technologies and provide a novel laser powder sintering rapid prototyping machine with easy processing, good stability and convenient cleaning of the forming barrel.

为实现上述目的,本实用新型采用了下列技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

新型激光粉末烧结快速成型机,其特征在于:包括有机架,控制系统;在机架上设有激光发生装置、加粉装置,加粉装置下方设有刮粉装置,刮粉装置下方设有供其刮粉的刮粉平台,刮粉平台上设有一开口,开口下方设有一腔体,腔体内设有成型桶,成型桶内设有可沿其桶壁上下滑动的活动桶底;还包括有可驱使活动桶底上下滑动的驱动装置。The new type of laser powder sintering rapid prototyping machine is characterized in that: it includes a frame and a control system; a laser generating device and a powder adding device are arranged on the frame, a powder scraping device is arranged under the powder adding device, and a powder scraping device is installed under the powder scraping device. A powder scraping platform for powder scraping, with an opening on the powder scraping platform, a cavity below the opening, a molding barrel inside the cavity, and a movable barrel bottom that can slide up and down along the barrel wall; it also includes There is a driving device that can drive the bottom of the movable bucket to slide up and down.

由上所述的新型激光粉末烧结快速成型机,其特征在于所述的腔体底部设有一安装座,所述的驱动装置包括有设于安装座上的伺服电机,伺服电机通过传动组件连接有可支承所述活动桶底并驱使其上下滑动的支承组件;所述成型桶内壁下端设有可防止所述活动桶底滑出桶外的限位台阶。The novel laser powder sintering rapid prototyping machine described above is characterized in that a mounting base is provided at the bottom of the cavity, and the driving device includes a servo motor mounted on the mounting base, and the servo motor is connected to a A support assembly that can support the movable bucket bottom and drive it to slide up and down; the lower end of the inner wall of the formed bucket is provided with a limit step that can prevent the movable bucket bottom from sliding out of the bucket.

由上所述的新型激光粉末烧结快速成型机,其特征在于所述的传动组件包括有设于安装座上的螺杆、连接在所述伺服电机与螺杆之间可带动螺杆转动的齿轮组、设置在螺杆上与之配合的螺母;所述的支承组件穿套在螺杆上所述螺母的上方。According to the new laser powder sintering rapid prototyping machine described above, it is characterized in that the transmission assembly includes a screw rod arranged on the mounting base, a gear set connected between the servo motor and the screw rod to drive the screw rod to rotate, and a set A nut matched with it on the screw rod; the support assembly is sleeved above the nut on the screw rod.

由上所述的新型激光粉末烧结快速成型机,其特征在于所述的安装座上设有与螺杆平行的导向柱,螺杆与导向柱均位于所述成型桶一侧;所述的支承组件包括有穿套在导向柱和螺杆上并可沿其滑动的导向座;所述成型桶的侧壁上设有贯通其内外的导向槽,所述支承组件还包括有与导向座连接为一体、穿过导向槽并可在槽内上下滑动的连接部,连接部与一支承架连接,支承架上设有可托住所述活动桶底的支脚。The novel laser powder sintering rapid prototyping machine described above is characterized in that the mounting seat is provided with a guide post parallel to the screw, and both the screw and the guide post are located on one side of the molding barrel; the support assembly includes There is a guide seat that is sheathed on the guide column and the screw rod and can slide along it; the side wall of the forming barrel is provided with a guide groove that runs through the inside and outside of the barrel, and the support assembly also includes a guide seat that is connected as a whole and wears The connecting part passes through the guide groove and can slide up and down in the groove, and the connecting part is connected with a supporting frame, and the supporting frame is provided with supporting feet that can support the bottom of the movable bucket.

由上所述的新型激光粉末烧结快速成型机,其特征在于所述的刮粉平台下侧固定连接有一安装架,安装架上设有卡台,所述的成型桶对称的两侧设有扣板,扣板卡扣在卡台上,将成型桶与安装架扣接在一起。According to the new laser powder sintering rapid prototyping machine described above, it is characterized in that a mounting frame is fixedly connected to the lower side of the powder scraping platform, and a card table is provided on the mounting frame, and buckles are provided on both symmetrical sides of the forming barrel. plate, the buckle plate is buckled on the card table, and the forming barrel and the installation frame are buckled together.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1、计算机首先将CAD/CAM软件设计出的三维零件实体进行分层切片得到每一层截面的数据,输入到本实用新型的控制系统中,通过设置可上下滑动活动桶底,激光发生装置扫描完一层粉末原料后,在伺服电机的控制下,活动桶底下移一个层厚的距离,再通过刮粉装置在固化好的薄层表面刮上一层新的粉末原料,进行下一层的扫描加工,如此反复,直到整个原型制造完毕。具有稳定性好、精度高的优点;1. The computer first slices the three-dimensional part entity designed by CAD/CAM software into layers to obtain the data of each layer section, and inputs it into the control system of the present invention. By setting the bottom of the bucket that can slide up and down, the laser generating device scans After a layer of powder material is finished, under the control of the servo motor, the bottom of the movable barrel moves down a distance of one layer thickness, and then a new layer of powder material is scraped on the surface of the cured thin layer by the powder scraping device to carry out the next layer. Scanning and processing are repeated until the entire prototype is manufactured. It has the advantages of good stability and high precision;

2、通过在安装架上扣装成型桶,当加工完一个成型桶,可以取下马上再换一个,连续加工,而不用等待粉末原理的冷却,效率高;2. By buckling the forming barrel on the mounting frame, when a forming barrel is processed, it can be removed and replaced immediately, and the continuous processing does not need to wait for the cooling of the powder principle, so the efficiency is high;

[附图说明] [Description of drawings]

下面结合附图与本实用新型的实施方式作进一步详细的描述:Below in conjunction with accompanying drawing and embodiment of the present utility model, further describe in detail:

图1为本实用新型的立体示意图;Fig. 1 is the three-dimensional schematic view of the utility model;

图2为本实用新型去掉机架后的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the utility model after the frame is removed;

图3为本实用新型安装架、成型桶的分解示意图;Fig. 3 is the exploded schematic view of the utility model installation frame, forming barrel;

图4为本实用新型安装架、成型桶与驱动装置的装配示意图;Fig. 4 is the assembling schematic diagram of mounting frame, forming barrel and driving device of the utility model;

图5为本实用新型成型桶与驱动装置的分解示意图;Fig. 5 is an exploded schematic view of the molding barrel and the driving device of the utility model;

图6为本实用新型活动桶底的升降原理示意图;Fig. 6 is a schematic diagram of the lifting principle of the movable bottom of the utility model;

[具体实施方式] [Detailed ways]

如图1、图2所示,新型激光粉末烧结快速成型机,包括有机架1、控制系统(图未示);在机架1上设有激光发生装置2、加粉装置3,加粉装置3下方设有刮粉装置4,刮粉装置4下方设有供其刮粉的刮粉平台5,刮粉平台5上设有一开口50,开口50下方设有一腔体6,腔体6内设有成型桶7,成型桶7内设有可沿其桶壁上下滑动的活动桶底8;还包括有可驱使活动桶底8上下滑动的驱动装置9(如图4所示)。As shown in Figures 1 and 2, the new laser powder sintering rapid prototyping machine includes a frame 1 and a control system (not shown); A powder scraping device 4 is provided below the device 3, and a powder scraping platform 5 for powder scraping is provided below the powder scraping device 4. An opening 50 is provided on the powder scraping platform 5, and a cavity 6 is provided below the opening 50. Inside the cavity 6 Be provided with forming bucket 7, be provided with the movable bucket bottom 8 that can slide up and down along its barrel wall in the molding bucket 7; Also comprise the driving device 9 (as shown in Figure 4) that can drive movable bucket bottom 8 to slide up and down.

如图2、图4、图5所示,腔体6底部设有一安装座10,所述的驱动装置9包括有设于安装座10上的伺服电机11,伺服电机11通过传动组件12连接有可支承所述活动桶底8并驱使其上下滑动的支承组件13;成型桶7内壁下端设有可防止所述活动桶底8滑出桶外的限位台阶71(如图4、图5)。As shown in Fig. 2, Fig. 4 and Fig. 5, a mount 10 is provided at the bottom of the cavity 6, and the drive device 9 includes a servo motor 11 disposed on the mount 10, and the servo motor 11 is connected to the motor through a transmission assembly 12. The support assembly 13 that can support the movable bucket bottom 8 and drive it to slide up and down; the lower end of the inner wall of the forming bucket 7 is provided with a limit step 71 that can prevent the movable bucket bottom 8 from sliding out of the bucket (as shown in Figure 4 and Figure 5) .

如图5所示,传动组件12包括有设于安装座10上的螺杆14、连接在所述伺服电机11与螺杆14之间可带动螺杆14转动的齿轮组15、设置在螺杆14上与之配合的螺母16;所述的支承组件13穿套在螺杆14上所述螺母16的上方。As shown in Figure 5, the transmission assembly 12 includes a screw rod 14 arranged on the mounting base 10, a gear set 15 connected between the servo motor 11 and the screw rod 14 to drive the screw rod 14 to rotate, and a gear set 15 arranged on the screw rod 14 to communicate with it. A matching nut 16 ; the support assembly 13 is sleeved above the nut 16 on the screw rod 14 .

如图4、图5所示,安装座10上设有与螺杆14平行的导向柱17,螺杆14与导向柱17均位于所述成型桶7一侧;上述的支承组件13包括有穿套在导向柱17和螺杆14上并可沿其滑动的导向座18,导向座18内设有一导套23,导套23下端顶靠在上述的螺母16上;成型桶7的侧壁上设有贯通其内外的导向槽72,支承组件13还包括有与导向座18连接为一体、穿过导向槽72并可在槽内上下滑动的连接部19,连接部19与一支承架20连接,支承架20上设有可托住所述活动桶底8的支脚21。As shown in Figures 4 and 5, the mounting base 10 is provided with a guide post 17 parallel to the screw rod 14, and the screw rod 14 and the guide post 17 are located on one side of the forming barrel 7; On the guide column 17 and the screw rod 14 and the guide seat 18 that can slide along it, a guide sleeve 23 is provided in the guide seat 18, and the lower end of the guide sleeve 23 leans against the above-mentioned nut 16; the side wall of the forming barrel 7 is provided with a through The inner and outer guide grooves 72, the support assembly 13 also include a connecting part 19 that is connected with the guide seat 18 as a whole, passes through the guide groove 72 and can slide up and down in the groove, the connecting part 19 is connected with a support frame 20, and the support frame 20 is provided with the supporting foot 21 that can support described movable bucket bottom 8.

如图2、图3所示,刮粉平台5下侧通过螺栓固定连接有一安装架22,安装架22上设有卡台220,上述的成型桶7对称的两侧设有扣板73,扣板220卡扣在卡台73上,将成型桶7与安装架22扣接在一起。As shown in Fig. 2 and Fig. 3, the lower side of the powder scraping platform 5 is fixedly connected with a mounting frame 22 by bolts, and the mounting frame 22 is provided with a card platform 220, and the symmetrical sides of the above-mentioned molding barrel 7 are provided with buckle plates 73, and the buckle The board 220 is buckled on the card table 73, and the forming barrel 7 and the installation frame 22 are buckled together.

参考图5所示,本实用新型开始工作时,活动桶底8上升到成型桶7的最上端。粉末原料从加粉装置3中漏到刮粉平台5上,刮粉装置4开始工作,并将粉末原料刮到活动桶底8上,当刮粉装置4在活动桶底8上刮好所需厚度的粉末原料时,在控制系统的控制下,控制激光发生装置2对活动桶底7上粉末原料的表面进行扫描,被扫描区域的薄层被烧结固化,形成零件的一个薄层,扫描完第一层后,伺服电机11通过齿轮组15带动螺杆14转动,于是与螺杆14配合的螺母16向下移动,支承组件13随着螺母16下降,活动桶底8再随着支承组件13下移一个层厚的距离,再在固化好的薄层表面再敷上一层新的粉末原料,进行下一层的扫描加工,如此反复,直到整个原型制造完毕,得到一个与CAD/CAM软件设计出的三维实体模型一样的原型,具有稳定性好、精度高的优点;当活动桶底8位于桶底时,只需伺服电机反向启动,即可将活动桶底8提升到成型桶7上端。当加工完一个成型桶7,可以马上将其从安装架22的卡台220上取出来再换一个加工,不用等待粉末原理的冷却,效率高。Shown in Fig. 5 with reference to, when the utility model started working, movable bucket bottom 8 rose to the topmost end of forming bucket 7. The powder raw material leaks from the powder adding device 3 onto the powder scraping platform 5, the powder scraping device 4 starts to work, and scrapes the powder raw material onto the movable bucket bottom 8, when the powder scraping device 4 scrapes the required amount on the movable bucket bottom 8 When the powder raw material is thick, under the control of the control system, the laser generator 2 is controlled to scan the surface of the powder raw material on the movable barrel bottom 7, and the thin layer of the scanned area is sintered and solidified to form a thin layer of the part. After scanning After the first layer, the servo motor 11 drives the screw 14 to rotate through the gear set 15, so the nut 16 matched with the screw 14 moves downward, the support assembly 13 descends with the nut 16, and the movable barrel bottom 8 moves downward with the support assembly 13 A distance of one layer thickness, and then apply a new layer of powder material on the surface of the cured thin layer, and scan the next layer, and so on, until the entire prototype is manufactured, and a CAD/CAM software design is obtained. The same prototype as the three-dimensional solid model has the advantages of good stability and high precision; when the movable barrel bottom 8 is located at the bottom of the barrel, the movable barrel bottom 8 can be lifted to the upper end of the forming barrel 7 only by reversely starting the servo motor. When a forming barrel 7 is processed, it can be taken out from the clamping table 220 of the installation frame 22 and then changed to another processing immediately, without waiting for the cooling of the powder principle, and the efficiency is high.

Claims (5)

1, the powder sintered rapidform machine of new pattern laser is characterized in that: include frame (1), control system; On frame (1), be provided with generating device of laser (2), powder adding device (3), powder adding device (3) below is provided with powder-scraping device (4), powder-scraping device (4) below is provided with for what it scraped powder and scrapes powder platform (5), scrape powder platform (5) and be provided with an opening (50), opening (50) below is provided with a cavity (6), be provided with moulding bucket (7) in the cavity (6), being provided with in the moulding bucket (7) can be along the movable bucket end (8) that its barrel wall slides up and down; Also include and to order about the drive unit (9) that the movable bucket end (8) slides up and down.
2, the powder sintered rapidform machine of new pattern laser according to claim 1, it is characterized in that described cavity (6) bottom is provided with a mount pad (10), described drive unit (9) includes the servomotor of being located on the mount pad (10) (11), and servomotor (11) is connected with by transmission component (12) and can supports the described movable bucket end (8) and order about its bearing assembly that slides up and down (13); Described moulding bucket (7) inwall lower end is provided with and can prevents that the described movable bucket end (8) from skidding off the outer limited step (71) of bucket.
3, the powder sintered rapidform machine of new pattern laser according to claim 2 is characterized in that described transmission component (12) includes the screw rod (14) be located on the mount pad (10), is connected the gear train (15) that can drive screw rod (14) between described servomotor (11) and the screw rod (14) and rotate, is arranged on the screw rod (14) nut engaged (16) with it; Described bearing assembly (13) is set on the top of the above nut of screw rod (14) (16).
4, the powder sintered rapidform machine of new pattern laser according to claim 2 is characterized in that described mount pad (10) is provided with the lead (17) parallel with screw rod (14), and screw rod (14) all is positioned at described moulding bucket (7) one sides with lead (17); Described bearing assembly (13) includes and is set on that lead (17) and screw rod (14) are gone up and can be along the guide holder (18) of its slip; The sidewall of described moulding bucket (7) is provided with and connects its inside and outside gathering sill (72), described bearing assembly (13) also includes the connecting portion (19) that connects as one, passes gathering sill (72) and can slide up and down with guide holder (18) in groove, connecting portion (19) is connected with a bearing support (20), and bearing support (20) is provided with the leg (21) that can hold the described movable bucket end (8).
5, the powder sintered rapidform machine of new pattern laser according to claim 1, it is characterized in that described powder platform (5) downside of scraping is fixedly connected with an installing rack (22), installing rack (22) is provided with Ka Tai (220), the both sides of described moulding bucket (7) symmetry are provided with buckle (73), buckle (220) is buckled on the Ka Tai (73), and moulding bucket (7) and installing rack (22) are snapped together.
CNU2008200440497U 2008-02-14 2008-02-14 Novel laser powder sintering rapid prototyping machine Expired - Fee Related CN201157903Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
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CN102528032A (en) * 2012-02-20 2012-07-04 贵州凯里亿云电子科技有限责任公司 Automatic forming machine for transmitting tube
CN105033265A (en) * 2015-08-26 2015-11-11 硕威三维打印科技(上海)有限公司 System and method for recycling and reusing laser forming old powder
WO2017173963A1 (en) * 2016-04-08 2017-10-12 硕威三维打印科技(上海)有限公司 3d printer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528032A (en) * 2012-02-20 2012-07-04 贵州凯里亿云电子科技有限责任公司 Automatic forming machine for transmitting tube
CN105033265A (en) * 2015-08-26 2015-11-11 硕威三维打印科技(上海)有限公司 System and method for recycling and reusing laser forming old powder
WO2017173963A1 (en) * 2016-04-08 2017-10-12 硕威三维打印科技(上海)有限公司 3d printer

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