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CN201143932Y - Automotive Brake Master Cylinder - Google Patents

Automotive Brake Master Cylinder Download PDF

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Publication number
CN201143932Y
CN201143932Y CNU2007201967205U CN200720196720U CN201143932Y CN 201143932 Y CN201143932 Y CN 201143932Y CN U2007201967205 U CNU2007201967205 U CN U2007201967205U CN 200720196720 U CN200720196720 U CN 200720196720U CN 201143932 Y CN201143932 Y CN 201143932Y
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Prior art keywords
piston
cup
brake
brake chamber
cylinder body
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Expired - Fee Related
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CNU2007201967205U
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Chinese (zh)
Inventor
李胜鹏
梁帅
张新貌
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BYD Co Ltd
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BYD Co Ltd
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Abstract

本实用新型涉及一种汽车制动主缸,包括缸体、与缸体间隙配合的第一活塞、与缸体间隙配合并随第一活塞联动的第二活塞、密封第一活塞的第一活塞主皮碗、密封第二活塞的第二活塞主皮碗,所述第一、第二活塞在缸体内形成第一制动腔和第二制动腔,所述第一、第二活塞上开设有补偿孔与进油口,所述主皮碗相对于活塞滑动,通过调整对应活塞上补偿孔与进油口的开合从而在第一制动腔和第二制动腔内形成制动液压。所述第一、第二活塞是异径结构。所述活塞的异径结构可避免活塞对皮碗的划伤,并使皮碗变形逐渐过渡到正常状态,控制变形皮碗内径变化过快,更有利于制动腔内高压的产生。

The utility model relates to a brake master cylinder of an automobile, which comprises a cylinder body, a first piston that fits in a gap with the cylinder body, a second piston that fits in a gap with the cylinder body and is linked with the first piston, and a first piston that seals the first piston The main cup, the second piston main cup that seals the second piston, the first and second pistons form a first brake chamber and a second brake chamber in the cylinder, and the first and second pistons A compensation hole and an oil inlet are opened, and the main cup slides relative to the piston. By adjusting the opening and closing of the compensation hole and the oil inlet on the corresponding piston, a brake is formed in the first brake chamber and the second brake chamber. hydraulic. The first and second pistons are of different diameter structures. The different-diameter structure of the piston can prevent the piston from scratching the cup, and make the deformation of the cup gradually transition to a normal state, and control the inner diameter of the deformed cup from changing too quickly, which is more conducive to the generation of high pressure in the brake chamber.

Description

汽车制动主缸 Automotive Brake Master Cylinder

技术领域 technical field

本实用新型属于汽车制动技术领域,具体涉及一种便于机械加工和装配,提供良好制动性能的汽车制动主缸。The utility model belongs to the technical field of automobile brakes, in particular to an automobile brake master cylinder which is convenient for machining and assembly and provides good braking performance.

背景技术 Background technique

汽车制动系统性能的好坏直接影响到汽车的安全性。在轿车中,制动主缸是制动系统的一个核心零部件,其作用是产生高压制动液给制动轮缸以足够的压力顶出摩擦块压靠在制动盘上,从而实现车辆制动。随着社会的发展,轿车作为一种代步工具,正慢慢地进入每一个家庭,用户对轿车的性能要求也越来越高,特别是对安全性的要求,这就对车辆制动性能的稳定性提出了较高的要求。The performance of the automobile braking system directly affects the safety of the automobile. In a car, the brake master cylinder is a core component of the brake system. Its function is to generate high-pressure brake fluid to the brake wheel cylinder with enough pressure to push out the friction block and press it against the brake disc, so as to realize the braking effect of the vehicle. brake. With the development of society, cars, as a means of transportation, are slowly entering every family, and users have higher and higher requirements for the performance of cars, especially for safety, which affects the braking performance of vehicles. Stability puts forward higher requirements.

现有的柱塞式汽车制动主缸,为了在活塞回位后,及时平衡高压腔与低压腔的压力差,一般在密封皮碗的行程区间上加工一圈补偿孔,由于车辆行驶过程中制动比较频繁,皮碗经常切割到补偿孔的棱边而容易被划伤,造成皮碗寿命较短;目前国内轿车一般标配ABS,当在附着系数低如雨雪天的路面上制动时,皮碗在补偿孔附近往复运动,高压脉动极易破坏皮碗,造成密封失效,进而造成制动失效的严重后果。In the existing plunger-type automobile brake master cylinder, in order to balance the pressure difference between the high-pressure chamber and the low-pressure chamber in time after the piston returns, a circle of compensation holes is generally processed on the travel range of the sealing cup. Braking is frequent, and the cup is often cut to the edge of the compensation hole and is easily scratched, resulting in a short service life of the cup. At present, domestic cars are generally equipped with ABS as standard. When braking on roads with low adhesion coefficient such as rain and snow At this time, the cup reciprocates near the compensation hole, and the high-pressure pulsation can easily damage the cup, resulting in seal failure and serious consequences of brake failure.

所以,亟待一种新的汽车制动主缸可解决上述传统汽车制动主缸中出现的问题。Therefore, there is an urgent need for a new automobile brake master cylinder that can solve the above-mentioned problems occurring in the above-mentioned traditional automobile brake master cylinder.

发明内容 Contents of the invention

本实用新型的目的是克服上述现有技术的缺陷,提供一种便于机械加工和装配,提供良好制动性能的汽车制动主缸。The purpose of the utility model is to overcome the defects of the above-mentioned prior art, and provide an automobile brake master cylinder which is convenient for machining and assembly and provides good braking performance.

为了达到上述目的,本实用新型的技术方案是:一种汽车制动主缸,包括缸体、密封缸体的端盖、与缸体间隙配合的第一活塞、与缸体间隙配合并随第一活塞联动的第二活塞、密封第一活塞的第一活塞主皮碗、密封第二活塞的第二活塞主皮碗,所述第一、第二活塞在缸体内形成第一制动腔和第二制动腔,所述第一、第二活塞上开设有补偿孔与进油口,所述第一、第二活塞主皮碗相对于第一、第二活塞滑动,通过调整对应活塞上补偿孔与进油口的开合从而在第一制动腔和第二制动腔内形成制动液压。所述第一、第二活塞是异径结构。In order to achieve the above-mentioned purpose, the technical solution of the present invention is: an automobile brake master cylinder, including a cylinder body, an end cover for sealing the cylinder body, a first piston that is in clearance with the cylinder body, a clearance fit with the cylinder body and accompanied by a second A second piston linked by a piston, a first piston main cup that seals the first piston, and a second piston main cup that seals the second piston, the first and second pistons form a first brake chamber in the cylinder and the second brake chamber. The first and second pistons are provided with compensation holes and oil inlets. The main cups of the first and second pistons slide relative to the first and second pistons. By adjusting the corresponding pistons The opening and closing of the upper compensation hole and the oil inlet forms brake hydraulic pressure in the first brake chamber and the second brake chamber. The first and second pistons are of different diameter structures.

优选的,所述异径结构是指每一活塞包括直径较小的细端和直径较大的粗端。Preferably, the different-diameter structure means that each piston includes a thin end with a smaller diameter and a thick end with a larger diameter.

优选的,所述细端的直径为每一活塞主皮碗自由状态下的内径。Preferably, the diameter of the thin end is the inner diameter of each piston main cup in a free state.

优选的,每一活塞的细端和粗端之间通过急倒角和缓倒角过渡。Preferably, the transition between the thin end and the thick end of each piston is through a sharp chamfer and a slow chamfer.

本实用新型采用所述技术方案,其有益的技术效果在于:本实用新型的汽车制动主缸,所述第一、第二活塞是异径结构,亦即,每一活塞包括直径较小的细端、达成密封的直径较大的粗端以及过渡的倒角,所述细端可避免活塞对皮碗的划伤,所述急倒角在皮碗越过活塞补偿孔时会快速的产生过盈,有一定的密封性,并在对应的制动腔内建立起一定的压力,缓倒角角度小使皮碗变形逐渐过渡到正常状态,控制变形皮碗内径变化过快,更有利于制动腔内高压的产生。The utility model adopts the technical solution, and its beneficial technical effect is that: in the vehicle brake master cylinder of the utility model, the first and second pistons are different-diameter structures, that is, each piston includes a smaller-diameter The thin end, the thick end with a larger diameter to achieve sealing and the transitional chamfer, the thin end can prevent the piston from scratching the cup, and the sharp chamfer will be generated too quickly when the cup passes over the piston compensation hole It has a certain degree of sealing and builds up a certain pressure in the corresponding brake chamber. The small chamfering angle makes the deformation of the cup gradually transition to the normal state, and the inner diameter of the deformed cup is controlled to change too fast, which is more conducive to the brake system. Generation of high pressure in the moving chamber.

附图说明 Description of drawings

图1是本实用新型汽车制动主缸的结构示意图。Fig. 1 is a structural schematic diagram of the utility model automobile brake master cylinder.

图2是本实用新型汽车制动主缸的活塞结构示意图。Fig. 2 is a schematic diagram of the piston structure of the brake master cylinder of the utility model.

具体实施方式 Detailed ways

下面通过具体实施例并结合附图对本实用新型作进一步的说明。Below through specific embodiment and in conjunction with accompanying drawing, the utility model is further described.

请参考图1至图2,本实用新型涉及一种汽车制动主缸,包括缸体1、密封缸体1的端盖17、第一、二活塞导程支架(18、6)、第一活塞19、随第一活塞19联动的第二活塞4、密封第一活塞19的第一活塞主皮碗21和副皮碗20、密封第二活塞4的第二活塞主皮碗5和副皮碗7。Please refer to Fig. 1 to Fig. 2, the utility model relates to a kind of brake master cylinder of automobile, comprises cylinder body 1, the end cover 17 of sealing cylinder body 1, first, second piston guide support (18,6), first Piston 19, the second piston 4 linked with the first piston 19, the first piston main cup 21 and auxiliary cup 20 for sealing the first piston 19, the second piston main cup 5 and auxiliary cup for sealing the second piston 4 Bowl 7.

所述端盖17与缸体1通过螺纹连接,并用O型圈14和钢丝挡圈15进行密封。所述第一活塞19、第二活塞4在缸体1内形成第一制动腔A和第二制动腔B。所述第一活塞19、第二活塞4上开设有补偿孔与进油口(图未示)。所述第一活塞19、第二活塞4间隙地装在第一、二活塞导程支架(18、6)中。第一活塞导程支架18与端盖17,第二活塞导程支架6与缸体1间隙配合。所述第一活塞导程支架18和第一活塞19之间通过第一活塞主皮碗21和第一活塞副皮碗20进行密封,所述第二活塞导程支架6和第二活塞4之间通过第二活塞主皮碗5、第二活塞副皮碗7进行密封。The end cover 17 is threadedly connected with the cylinder body 1 and sealed with an O-ring 14 and a steel wire retaining ring 15 . The first piston 19 and the second piston 4 form a first brake chamber A and a second brake chamber B in the cylinder body 1 . Compensation holes and oil inlets (not shown) are opened on the first piston 19 and the second piston 4 . The first piston 19 and the second piston 4 are mounted in the first and second piston guide brackets (18, 6) with gaps. The first piston lead support 18 is in clearance fit with the end cover 17, and the second piston lead support 6 is in clearance fit with the cylinder body 1 . The seal between the first piston lead support 18 and the first piston 19 is carried out by the first piston main cup 21 and the first piston auxiliary cup 20, and the connection between the second piston lead support 6 and the second piston 4 is sealed. The space is sealed by the second piston main cup 5 and the second piston auxiliary cup 7.

本实施方式中,所述第一活塞主皮碗21、第二活塞主皮碗5相对于第一活塞19、第二活塞4滑动,通过调整对应活塞上补偿孔与进油口的开合从而在第一制动腔A和第二制动腔B内形成制动液压。In this embodiment, the first piston main cup 21 and the second piston main cup 5 slide relative to the first piston 19 and the second piston 4. By adjusting the opening and closing of the compensation hole and the oil inlet on the corresponding piston, the Brake hydraulic pressure is formed in the first brake chamber A and the second brake chamber B.

如图2所示,本实用新型第一活塞19、第二活塞4均设计成异径结构。As shown in FIG. 2 , the first piston 19 and the second piston 4 of the present invention are designed with different diameter structures.

所述异径结构是指第一活塞19、第二活塞4均包括直径较小的细端34和达成密封的直径较大的粗端35。所述细端34的直径为第一活塞19、第二活塞4主皮碗(21、5)自由状态下的内径。第一活塞19、第二活塞4的细端34和粗端35之间通过依次急倒角31和缓倒角32过渡。The different-diameter structure means that both the first piston 19 and the second piston 4 include a thin end 34 with a small diameter and a thick end 35 with a large diameter for sealing. The diameter of the thin end 34 is the inner diameter of the primary cups (21, 5) of the first piston 19 and the second piston 4 in a free state. The transition between the thin end 34 and the thick end 35 of the first piston 19 and the second piston 4 is through a sharp chamfer 31 and a slow chamfer 32 in sequence.

在细端34经过主皮碗(21、5)时,主皮碗(21、5)与第一活塞19、第二活塞4之间在此处没有过盈量,可充分避免皮碗的划伤。细端34和粗端35之间的倒角为两部分,包括前段倒角角度大的急倒角31和后段倒角角度小的缓倒角32。When the thin end 34 passes through the main cup (21, 5), there is no interference between the main cup (21, 5) and the first piston 19 and the second piston 4, which can fully avoid the scratch of the cup hurt. The chamfer between the thin end 34 and the thick end 35 is divided into two parts, including a sharp chamfer 31 with a large front chamfer angle and a slow chamfer 32 with a small rear chamfer angle.

请同时参考图1,在不制动时,第一活塞主皮碗21位于第一活塞19的细端34部分,并未完全堵住活塞19上补偿孔与进油口的通道,主缸第一制动腔A、第二制动腔B与储液壶由通道直接连通,均为低压腔。在制动时,随着主缸推杆的前移,第一活塞19往前移动,第一活塞主皮碗21渐渐越过第一活塞19上的补偿孔到达大倒角的部分时,会快速的产生一个小的过盈,有一定的密封性,切断了主缸第一制动腔A与进油口的通道,第一制动腔A压力渐渐上升。同时所述第一活塞19推动第二活塞4克服其回位弹簧力和摩擦力向前移动,第二活塞主皮碗5渐渐越过第二活塞4上的补偿孔,这样主缸第二制动腔B也开始建立液压;随着制动动作的继续,第一、二活塞主皮碗(21、5)到达第一、二活塞(19、4)倒角角度较小的部分,控制第一、二活塞主皮碗(21、5)的内径变化的过快并产生更高压的制动液从而满足车辆制动的需要。Please refer to Fig. 1 at the same time. When not braking, the main cup 21 of the first piston is located at the thin end 34 of the first piston 19, and does not completely block the passage between the compensation hole and the oil inlet on the piston 19. The first piston of the master cylinder The first brake chamber A, the second brake chamber B and the liquid storage pot are directly connected by passages, all of which are low-pressure chambers. When braking, as the master cylinder push rod moves forward, the first piston 19 moves forward, and when the first piston main cup 21 gradually crosses the compensation hole on the first piston 19 and reaches the part of the large chamfer, it will quickly There is a small interference, which has a certain degree of sealing, and cuts off the passage between the first brake chamber A of the master cylinder and the oil inlet, and the pressure of the first brake chamber A gradually rises. At the same time, the first piston 19 pushes the second piston 4 to overcome its return spring force and frictional force to move forward, and the second piston main cup 5 gradually passes over the compensation hole on the second piston 4, so that the second piston of the master cylinder brakes. Chamber B also begins to build hydraulic pressure; as the braking action continues, the main cups (21, 5) of the first and second pistons (21, 5) reach the part where the chamfering angle of the first and second pistons (19, 4) is small, and control the first , The inner diameter of the two-piston main cups (21, 5) changes too fast and produces higher pressure brake fluid to meet the needs of vehicle braking.

尽管上面详细的描述了本实用新型的优选实施例,但是应该明白,对于本领域技术人员来说很明显的、这里讲述的基本发明构思的许多变形和修饰都落在所附权利要求限定的本发明的精神和范围之内。Although the preferred embodiment of the present invention has been described in detail above, it should be understood that many variations and modifications of the basic inventive concept that are obvious to those skilled in the art fall within the scope of the appended claims. within the spirit and scope of the invention.

Claims (4)

1. automobile braking master cylinder, comprise cylinder body, the end cap of sealed cylinder block, first piston with the cylinder body free-running fit, with the cylinder body free-running fit and with second piston of first piston interlock, the first piston primary cup of sealing first piston, seal the second piston primary cup of second piston, described first, second piston forms first brake chamber and second brake chamber in cylinder body, described first, offer compensation orifice and oil inlet on second piston, described first, the second piston primary cup is with respect to first, second piston slides, thereby the folding of compensation orifice and oil inlet forms brake fluid pressure on the corresponding piston in first brake chamber and second brake chamber by adjusting, and it is characterized in that: described first, second piston is the reducing structure.
2. automobile braking master cylinder according to claim 1 is characterized in that: described reducing structure is meant thin end and the bigger butt end of diameter that each piston comprises that diameter is less.
3. automobile braking master cylinder according to claim 2 is characterized in that: the diameter of described thin end is the internal diameter under each piston primary cup free state.
4. according to claim 2 or 3 described automobile braking master cylinders, it is characterized in that: between the thin end of each piston and the butt end by the gentle chamfering transition of anxious chamfering.
CNU2007201967205U 2007-12-29 2007-12-29 Automotive Brake Master Cylinder Expired - Fee Related CN201143932Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007201967205U CN201143932Y (en) 2007-12-29 2007-12-29 Automotive Brake Master Cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007201967205U CN201143932Y (en) 2007-12-29 2007-12-29 Automotive Brake Master Cylinder

Publications (1)

Publication Number Publication Date
CN201143932Y true CN201143932Y (en) 2008-11-05

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CNU2007201967205U Expired - Fee Related CN201143932Y (en) 2007-12-29 2007-12-29 Automotive Brake Master Cylinder

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103089867A (en) * 2013-01-25 2013-05-08 徐園植 Magnetic pressure servo brake master cylinder
CN113753005A (en) * 2021-11-09 2021-12-07 杭州赛奇机械股份有限公司 Brake master cylinder for new energy vehicle
CN114704569A (en) * 2022-04-18 2022-07-05 浙江奔腾智能制动系统有限公司 A New Type Reducing Plunger Brake Master Cylinder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103089867A (en) * 2013-01-25 2013-05-08 徐園植 Magnetic pressure servo brake master cylinder
CN103089867B (en) * 2013-01-25 2016-01-20 徐園植 Magnetic pressure servo brake master cylinder
CN113753005A (en) * 2021-11-09 2021-12-07 杭州赛奇机械股份有限公司 Brake master cylinder for new energy vehicle
CN114704569A (en) * 2022-04-18 2022-07-05 浙江奔腾智能制动系统有限公司 A New Type Reducing Plunger Brake Master Cylinder

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Granted publication date: 20081105

Termination date: 20161229