CN201144195Y - Trough type dynamic compost fast reciprocating turner - Google Patents

Abstract

The utility model discloses a slot type dynamic composting fast reciprocated composting machine, which belongs to the technique field of environment engineering; the technical scheme includes a frame as well as a composting device and a control system connected with the frame; the utility model is characterized in that an independent walking device is arranged on the frame as well; the independent walking device includes a walking motor and a reducer (10) arranged on a machine tool; a front wheel shaft (2) connected with the reducer (10) and a front wheel arranged on the front wheel shaft (2). The arrangement of the independent walking device greatly shortens the returning time of the composting machine, reduces the energy consumption and can be used for one machine multi-slot type aerobic fermentation for composing manufacture. The slot type dynamic composting fast reciprocated composting machine has the advantages of high working efficiency, being universal and reliable, low cost, etc.

Description

Trough type dynamic compost fast reciprocating turner

technical field

The utility model relates to a compost turning machine for producing organic fertilizers, in particular to a trough-type dynamic composting fast reciprocating compost turning machine, which belongs to the technical field of environmental engineering.

Background technique

The rapid development of modern agriculture and animal husbandry has greatly increased the total output of my country's grain, meat, eggs, and aquatic products, but the resulting large amount of waste has caused serious environmental pollution problems. The harmless, resourceful, reduction and industrialization of livestock and poultry manure, crop stalks and other wastes has become an urgent problem to be solved. The composting process converts organic matter from an unstable state into a stable humus substance through the fermentation of microorganisms, that is, transforms organic waste such as livestock and poultry manure and crop straw into organic fertilizers. It not only has the function of returning straw to the field, but also improves soil quality. Advantages, but also has the comprehensive fertilizer effect of balanced intake and supply of nutrients, especially has the social benefits of purifying the environment and reducing pollution. With the deepening understanding of green food and organic food production, people gradually realize that there is potential food pollution in the long-term application of chemical fertilizers and pesticides, and the demand for organic fertilizers is also increasing.

At present, there are three kinds of composting systems that are more common in my country: strip stack composting system, aerated static stack composting system and fermentation bin composting system. Except for the aerated static pile composting system, the other two usually require mechanical turning equipment to ensure the smooth completion of the composting process. The compost turner used for composting production is one of the key equipment. Through the compost turning equipment, the materials are turned, stirred and aerated to improve the compost fermentation environment, promote the metabolism of microorganisms, increase the fermentation rate, ensure the quality of compost products, and Reduce production costs and achieve the purpose of mechanized mass production. The trough dynamic composting method (as shown in Figure 1) is developed on the basis of the above three composting systems and has been practically applied in many places. The trough-type dynamic compost turner is the key equipment of this composting method, but the existing compost turners have the problems of long return time and low work efficiency. Taking a straddle compost turner with a power of about 10kW as an example, the running speed is 3.3m/h on the 20m-long compost tank track, and the time for turning materials and returning without load is 6 hours. In winter, the pile is turned every 1-3 days, and the working efficiency of the turner can basically meet the needs; in summer, if the pile is turned twice a day, the daily turning time will reach 24 hours, including 12 hours without load. The result is that it is impossible to increase the number of turning times every day, which is inefficient, time-consuming and labor-intensive.

In summary, it is increasingly urgent to develop efficient and practical organic fertilizer production machinery.

Contents of the invention

The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, and provide a trough-type dynamic composting fast reciprocating compost turning machine for composting mechanized production. The utility model adopts an independent walking device, which greatly shortens the no-load return time of the compost turner, reduces energy consumption, and can be used for aerobic fermentation with one machine and multiple tanks in compost production. It has the advantages of high work efficiency, universal reliability and low price.

The technical solution adopted in order to achieve the object of the utility model includes: a vehicle frame, a turning device connected with the vehicle frame and a control system, and the feature is that an independent walking device is also provided on the vehicle frame.

In the above-mentioned trough-type dynamic composting fast reciprocating turner, the independent walking device includes a traveling motor and a speed reducer 10 arranged on the machine tool, a front wheel shaft 2 connected with the speed reducer 10, and a front wheel shaft 2 arranged on the front wheel shaft 2. front wheel.

In the above-mentioned trough-type dynamic composting fast reciprocating turning machine, the turning device includes a turning motor, a main shaft 15 connected to the turning motor, a drive shaft 16 connected to the main shaft 15 through a chain 7, and a driving shaft 16 Connected turning shovel 3), the bottom of turning shovel 3 stretches below the vehicle frame.

In the above-mentioned trough-type dynamic composting fast reciprocating compost turning machine, the vehicle frame is provided with a bacteria liquid spraying device.

The utility model is suitable for using an independent walking device to complete the return journey of the compost turner, which greatly shortens the return time of the compost turner and reduces energy consumption, and at the same time realizes the one-machine multi-tank aerobic fermentation mode of compost production.

Description of drawings

Fig. 1 is the schematic diagram of trough type dynamic composting production process;

Fig. 2 is the front view of the trough type dynamic composting fast reciprocating compost turning machine;

Fig. 3 is the left view of the trough type dynamic composting fast reciprocating turning machine;

Fig. 4 is a top view of the trough type dynamic composting fast reciprocating compost turning machine.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is further described by specific embodiment.

In the figure: 1 is the vehicle frame, 2 is the front axle, 3 is the tipping shovel, 4 is the blade, 5 is the track, 6 is the driven shaft, 7 is the chain, 8 is the rear axle, 9 is the bracket, 10 is the travel motor and Speed reducer, 11 is an electric hoist, 12 is a track, 13 is a turning motor and a reducer, 14 is a distribution box, 15 is a main shaft, and 16 is a drive shaft.

As shown in Figure 2, from left to right on the frame 1 are: electric hoist 11, travel motor and reducer 10, turning motor and reducer 13, main shaft 15, drive shaft 16, turning shovel 3 self-drive shaft 16 Begin to extend to vehicle frame 1 below; In Fig. 3, from top to bottom are successively: main shaft 15, front wheel shaft 2, driven shaft 6, turning shovel 3 is positioned at front wheel shaft 2 rear; The layout above is clearly presented.

The utility model is equipped with an independent walking device on the existing compost turner, which provides an independent power source for the no-load walking of the compost turner, so that the return time of the compost turner only needs 15 minutes, greatly shortens the operation period of the compost turner, and saves energy at the same time. consumption.

The utility model trough type dynamic compost fast reciprocating turning machine is mainly composed of five parts: vehicle frame, turning device, forward power and transmission device, lifting device and independent walking device.

The frame 1 is welded by channel-shaped steel beams, which bears the full weight of the compost turner and provides a platform for the placement and work of various components and equipment; the frame 1 is equipped with axles and wheels to form a driveway, so that the compost turner can be used on the road. Reciprocating movement on the track 12; bacteria liquid spraying device can also be set on the appropriate position of the lathe.

Turning device includes turning power and transmission device. Be connected with main shaft 15 with turning motor, drive shaft 16 is connected with main shaft 15 by chain 7, and turning shovel 3 is connected with drive shaft 16, and the bottom of turning shovel 3 stretches to vehicle frame below. The working principle is: the turning motor and reducer 13 drive the main shaft 15 to rotate, the main shaft 15 further drives the drive shaft 16 to rotate through the chain 7, the drive shaft 16 rotates to drive the crawler belt 5 to run, and the fixed blade 4 on the crawler belt 5 moves and flips at the same time The composting material is followed by the driven shaft 6; the weight of the turning shovel 3 is carried by the support 9 and can rotate around the drive shaft 16.

Advance power and transmission device, when carrying out turning operation, turning motor and speed reducer 13 output all the way power to front wheel shaft 2 (or rear wheel shaft 8) simultaneously, and its upper wheel rotates, makes turning machine move forward; The turning speed of the compost material is sufficient and the walking speed is slow. If it is used for the movement of the compost turner when it is empty, the overall working efficiency of the compost turner will be greatly reduced, and energy will be wasted.

The hoisting device is lifted and lowered by the electric hoist 11, and the turning shovel can be placed at a suitable height in the compost tank or the turning shovel can be completely lifted out of the compost material to assist in the completion of no-load walking and maintenance of the compost turner.

The independent walking device comprises a traveling motor and a speed reducer 10 arranged on the machine tool, a front axle 2 connected with the speed reducer 10, and a front wheel arranged on the front axle 2. The running motor and reducer 10 drive the front wheel shaft 2 to run, and the front wheel on it rotates, and the compost turner can move back and forth as required; the speed can be set according to actual needs (such as 400m/h, etc.), and the compost turner can be realized. The fast back and forth between the two ends of the compost tank when the machine is empty improves the work efficiency. The control systems of all electrical equipment are uniformly arranged in the distribution box 14 .

The utility model is suitable for using an independent walking device to complete the return journey of the compost turner, which greatly shortens the return time of the compost turner and reduces energy consumption, and at the same time realizes the one-machine multi-tank aerobic fermentation mode of compost production.

After the compost turner completes the first trough turning operation, it can be driven into the special slot-changing and reversing trolley located at one end of the material trough; after turning the direction of the compost turner, it can be docked and driven into the second trough; to complete the second After the trough operation, drive the compost turner empty back to the end of the special trough changing and reversing trolley, dock it and drive it into the third trough to start working without turning the direction; if there are fourth, fifth... troughs, operate by analogy.

The one-machine multi-tank aerobic fermentation mode can greatly save equipment cost investment, and optimize the production mode of organic fertilizer and compost by improving the utilization rate of unit equipment.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions of the new utility model without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (4)

1, the fast reciprocal stack turner of the dynamic compost of slot type comprises: vehicle frame, the heap turning over device that is connected with vehicle frame and Controlling System, it is characterized in that, and on vehicle frame, also be provided with the independent ambulation device.

2, the fast reciprocal stack turner of the dynamic compost of slot type according to claim 1, it is characterized in that, described independent ambulation device comprises movable motor and the speed reduction unit (10) that is located on the lathe, and the front axle (2) that is connected with this speed reduction unit (10) is located at the front-wheel on this front axle (2).

3, the fast reciprocal stack turner of the dynamic compost of slot type according to claim 1 and 2, it is characterized in that, described heap turning over device comprises the turning motor, the main shaft (15) that links to each other with this turning motor, the drive shaft (16) that is connected by chain (7) with main shaft (15), what be connected with drive shaft (16) turns over shovel (3), and the vehicle frame below is stretched in the bottom of turning over shovel (3).

4, the fast reciprocal stack turner of the dynamic compost of slot type according to claim 1 and 2 is characterized in that vehicle frame is provided with bacterium liquid flusher.

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