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CN201105903Y - New automatic access table library - Google Patents

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Publication number
CN201105903Y
CN201105903Y CNU2007201252043U CN200720125204U CN201105903Y CN 201105903 Y CN201105903 Y CN 201105903Y CN U2007201252043 U CNU2007201252043 U CN U2007201252043U CN 200720125204 U CN200720125204 U CN 200720125204U CN 201105903 Y CN201105903 Y CN 201105903Y
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fork
access
shelf
walking
sensor
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常涛
侯兴哲
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Electric Power Research Institute of State Grid Chongqing Electric Power Co Ltd
State Grid Corp of China SGCC
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Chongqing Electric Power Scientific Research Institute
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Abstract

The utility model discloses a novel automatic access meter database, which comprises a reusable container, a goods shelf, an access dolly and a control desk. Automatic access of an electric energy meter is carried out by the three dimensional motion of a walking car, a cargo carrying platform and a manipulator on the access dolly and the automatic control of a sensor and an automatic control system. The novel automatic access meter database can realize automatic access of the electric energy meter without direct manual access, thus improving working efficiency. The automatic access meter device has small volume and therefore, space can be divided into multiple layers to save the area of a storehouse, the automatic access meter device can be installed in a warehouse with a relatively small area and realize the automation of the electric energy meters of the electric energy meter warehouses under the level of power supply bureaus.

Description

新型自动化存取表库 New automatic access table library

技术领域technical field

本实用新型涉及一种电能表存取库,特别涉及一种新型自动化存取表库。The utility model relates to an electric energy meter access storehouse, in particular to a novel automatic access meter storehouse.

背景技术Background technique

现有技术中,电力营销系统中供电局以下级别的电能表仓库比较普遍的采用传统的行列式货架结构。这种货架将电能表编号放置在货架上,根据需要存取,使用比较简单。但是,随着电力事业的发展,电能表的数量增加较快,传统的行列式货架用于摆放较大数量的电能表,加上行列式货架本身就有占地面积大、空间利用率低的缺点,因此,需要的仓库也比较大,而供电局以下级别的电能表仓库库房条件有限,不具备使用较大面积仓库的条件。同时,这种货架是靠人工存取电能表,如果单纯的靠增加货架层数来解决此问题,会增加人工劳动量,并且在存取高处的电能表时,会增加人身危险性。主要的是一些小型电能表库库房面积小,空间局限,无法设计安装大型自动化立体仓库。无法解决小型电能表库的自动化问题。In the prior art, the energy meter warehouses below the level of the power supply bureau in the power marketing system generally adopt the traditional determinant shelf structure. This kind of shelf puts the number of the electric energy meter on the shelf, which can be accessed according to the needs, and the use is relatively simple. However, with the development of the electric power industry, the number of electric energy meters has increased rapidly. The traditional determinant rack is used to place a large number of electric energy meters. In addition, the determinant rack itself has a large area and low space utilization. Therefore, the required warehouse is also relatively large, and the electric energy meter warehouse warehouse at the level below the power supply bureau has limited conditions and does not have the conditions to use a large area warehouse. At the same time, this kind of shelf relies on manual access to the electric energy meter. If this problem is solved simply by increasing the number of shelves, it will increase the amount of manual labor and increase the personal danger when accessing the electric energy meter at a high place. The main reason is that some small electric energy meter warehouses are small in size and limited in space, so it is impossible to design and install large-scale automated three-dimensional warehouses. Unable to solve the automation problem of small electric energy meter library.

因此,需要一种电能表存取库,能够实现供电局以下级别的电表仓库电能表的存取实现自动化,而且自动化存取表装置可以安装在面积相对较小的仓库内,不需要人工直接存取,从而提高工作效率。Therefore, there is a need for an electric energy meter access warehouse, which can realize automatic access to electric energy meters in electric meter warehouses below the level of the power supply bureau, and the automatic access meter device can be installed in a relatively small warehouse without manual direct storage. to improve work efficiency.

实用新型内容Utility model content

有鉴于此,本实用新型的目的是提供一种新型自动化存取表库,通过自动化控制系统的控制,能够实现电能表的存取实现自动化,而且自动化存取表装置可以安装在面积相对较小的仓库内,不需要人工直接存取,从而提高工作效率。In view of this, the purpose of this utility model is to provide a new type of automatic access meter library, through the control of the automatic control system, the access of the electric energy meter can be realized automatically, and the automatic access meter device can be installed in a relatively small area In the warehouse, there is no need for manual direct access, thereby improving work efficiency.

本实用新型的新型自动化存取表库,包括周转箱、货架、存取小车和控制台;The utility model's novel automatic access meter library includes a turnover box, a shelf, an access trolley and a console;

所述货架包括两个以上货架立柱,货架立柱上垂直固定设置有一个以上托架,相邻货架立柱之间的托架上下位置对应并存在距离;The shelf includes more than two shelf columns, and more than one bracket is fixed vertically on the shelf column, and the upper and lower positions of the brackets between adjacent shelf columns correspond to each other and there is a distance;

所述周转箱两侧担在相邻货架立柱之间的托架上;The two sides of the turnover box are carried on the brackets between the adjacent shelf columns;

所述存取车包括行走小车和载货台,行走小车车轮与固定在地面上的轨道滚动配合,所述行走小车由行走电机通过行走传动带驱动车轮在导轨上水平行走;行走小车上垂直固定设置有立柱,立柱上设置有横向固定上下可移动的载货台,载货台由载货台电机通过载货台传动带驱动沿着立柱上下移动,载货台上设置有用于存取周转箱可以伸缩的机械手;The access car includes a walking trolley and a cargo platform, and the wheels of the walking trolley roll and cooperate with the rails fixed on the ground. The walking trolley drives the wheels to walk horizontally on the guide rail through the walking transmission belt by the walking motor; the walking trolley is vertically fixed There are uprights, on which there is a cargo platform that is fixed horizontally and can be moved up and down. The cargo platform is driven by the cargo platform motor through the conveyor belt of the cargo platform to move up and down along the column. There is a turnover box on the cargo platform that can be extended and retracted. manipulator;

控制台包括微处理器和PLC可编程控制器,行走小车上设置有行走传感器,相应的货架上设置有传感器识别元件;载货台上设置有认址传感器,相应的周转箱设置有认址传感器识别元件,行走传感器和认址传感器对货架和周转箱的传感器识别元件和认址传感器识别元件识别后将信号传到微处理器,由PLC可编程控制器发出指令操纵行走小车、载货台和载货台上的机械手。The console includes a microprocessor and a PLC programmable controller. The walking trolley is equipped with a walking sensor, and the corresponding shelf is equipped with a sensor identification element; the loading platform is equipped with an address sensor, and the corresponding turnover box is equipped with an address sensor. The identification components, walking sensors and addressing sensors identify the sensor identification components and addressing sensor identification components of the shelves and turnover boxes, and then send the signal to the microprocessor, and the PLC programmable controller issues instructions to manipulate the walking trolley, cargo platform and The manipulator on the loading platform.

进一步,所述货架由四个货架立柱上的处于同一层面的托架托住一个周转箱组成一个存储单元;Further, the shelf consists of a turnover box supported by brackets on the same level on four shelf columns to form a storage unit;

进一步,所述机械手为通过驱动电机驱动的伸缩式机械手,包括上叉、槽钢形中叉和槽钢形下叉,下叉固定在载货台上,驱动电机设置在下叉上,中叉卡在下叉表面并可沿表面移动,上叉卡在中叉表面并可沿表面移动,上叉和中叉上设置有齿轮槽,齿轮与齿轮槽啮合,驱动电机通过动力输出齿轮箱驱动齿轮转动,带动上叉和中叉沿下叉移动;Further, the manipulator is a telescopic manipulator driven by a drive motor, including an upper fork, a channel steel-shaped middle fork and a channel steel-shaped lower fork, the lower fork is fixed on the loading platform, the driving motor is arranged on the lower fork, and the middle fork is locked On the surface of the lower fork and can move along the surface, the upper fork is stuck on the surface of the middle fork and can move along the surface, the upper fork and the middle fork are provided with gear grooves, the gears mesh with the gear grooves, the driving motor drives the gears to rotate through the power output gearbox, Drive the upper fork and middle fork to move along the lower fork;

进一步,所述周转箱为立方体形状,底部设置有防震层;Further, the turnover box is in the shape of a cube, and the bottom is provided with a shockproof layer;

进一步,所述行走传动带和载货台传动带为齿型同步带。Further, the traveling transmission belt and the cargo platform transmission belt are toothed synchronous belts.

本实用新型的有益效果:本实用新型的新型自动化存取表库,通过行走小车水平运动、载货台垂直运动以及机械手的横向运动,完成整个存取表的三维运动过程,通过自动化控制系统的控制,能够实现电能表的存取实现自动化,不需要人工直接存取,从而提高工作效率;本自动化存取表装置体积小,空间可以多层使用,节约库房面积,可以安装在面积相对较小的仓库内,实现了供电局以下级别的电能表仓库电能表存取的自动化。Beneficial effects of the utility model: the utility model's new automatic access meter storehouse completes the three-dimensional movement process of the entire access meter through the horizontal movement of the walking trolley, the vertical movement of the loading platform, and the lateral movement of the manipulator. Control, can realize the automation of the access of the electric energy meter, does not need manual direct access, thereby improving work efficiency; In the warehouse of the power supply bureau, the automation of access to electric energy meters in electric energy meter warehouses at the level below the power supply bureau has been realized.

附图说明Description of drawings

下面结合附图和实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

图1为本实用新型的主视示意图;Fig. 1 is the front schematic diagram of the utility model;

图2为本实用新型的俯视示意图;Fig. 2 is the top view schematic diagram of the utility model;

图3为本实用新型的自动控制原理框图;Fig. 3 is the automatic control principle block diagram of the utility model;

图4为本实用新型的周转箱结构剖面图;Fig. 4 is the structural sectional view of the turnover box of the present utility model;

图5为本实用新型机械手伸缩原理图。Fig. 5 is the telescopic principle diagram of the manipulator of the present invention.

具体实施方式Detailed ways

图1为本实用新型的主视示意图,图2为本实用新型的俯视示意图,如图所示:新型自动化存取表库,包括周转箱1、货架2、存取小车3和控制台4;Fig. 1 is a schematic diagram of the front view of the utility model, and Fig. 2 is a schematic diagram of a top view of the utility model, as shown in the figure: the new automatic access meter storehouse includes a turnover box 1, a shelf 2, an access trolley 3 and a console 4;

货架2包括四个货架立柱21,货架立柱21上垂直固定设置有托架22,相邻货架立柱21之间的托架22上下位置对应并存在距离;周转箱1两侧担在相邻的四个货架立柱21之间的托架22上,周转箱1为立方体形状,底部设置有防震层11;Shelf 2 comprises four shelf columns 21, on which shelf columns 21 are vertically fixed with brackets 22, and the upper and lower positions of brackets 22 between adjacent shelf columns 21 correspond and there is a distance; On the bracket 22 between the shelf columns 21, the turnover box 1 is a cube shape, and the bottom is provided with a shockproof layer 11;

存取小车3包括行走小车31和载货台32,行走小车31车轮与固定在地面上的轨道33滚动配合,行走小车31由行走电机34通过行走齿形传动带35驱动车轮在导轨33上水平行走;行走小车31上垂直固定设置有立柱36,立柱36上设置有横向固定上下可移动的载货台32,载货台32由载货台电机37通过齿形载货台传动带38驱动沿着立柱36上下移动,载货台37上设置有用于存取周转箱1的机械手39;机械手39为通过驱动电机391驱动的伸缩式机械手,包括上叉392、槽钢形中叉393和槽钢形下叉394,下叉394固定在载货台37上,驱动电机391设置在下叉394上,中叉393卡在下叉394表面并可沿表面移动,上叉392卡在中叉393表面并可沿表面移动,上叉392和中叉393底部设置有齿轮槽395,齿轮396与齿轮槽394啮合,驱动电机391通过动力输出齿轮箱397驱动齿轮395转动,带动上叉392和中叉393沿下叉394移动。The access trolley 3 includes a walking trolley 31 and a loading platform 32. The wheels of the walking trolley 31 are rolled and matched with the track 33 fixed on the ground. The walking trolley 31 is driven by a traveling motor 34 through a walking toothed transmission belt 35 to walk horizontally on the guide rail 33. Vertically fixed on the walking trolley 31 is provided with column 36, and column 36 is provided with the loading platform 32 that horizontally fixes and moves up and down, and loading platform 32 is driven by loading platform motor 37 through toothed loading platform transmission belt 38 along the column 36 moves up and down, and the loading platform 37 is provided with a manipulator 39 for accessing the turnover box 1; Fork 394, the lower fork 394 is fixed on the loading platform 37, the drive motor 391 is arranged on the lower fork 394, the middle fork 393 is stuck on the surface of the lower fork 394 and can move along the surface, the upper fork 392 is stuck on the surface of the middle fork 393 and can move along the surface To move, the upper fork 392 and the bottom of the middle fork 393 are provided with a gear groove 395, the gear 396 meshes with the gear groove 394, and the driving motor 391 drives the gear 395 to rotate through the power output gearbox 397, driving the upper fork 392 and the middle fork 393 along the lower fork 394 move.

控制台4包括微处理器41和PLC可编程控制器42,行走小车31上设置有行走传感器44,相应的货架2上设置有传感器识别元件44a;载货台32上设置有认址传感器45,相应的周转箱1设置有认址传感器识别元件45a;本实施例中,传感器识别元件为条马,而传感器为光电识别传感器,行走传感器44和认址传感器45对货架2和周转箱1的传感器识别元件44a和认址传感器识别元件45a识别后将信号传到微处理器41,通过显示器显示后,由操作者通过控制台4的PLC可编程控制器42发出指令操纵行走小车31、载货台32和载货台32上的机械手39。The console 4 includes a microprocessor 41 and a PLC programmable controller 42, the walking trolley 31 is provided with a walking sensor 44, and the corresponding shelf 2 is provided with a sensor identification element 44a; the loading platform 32 is provided with an address recognition sensor 45, The corresponding turnover box 1 is provided with an address recognition sensor identification element 45a; in the present embodiment, the sensor identification element is a horse, and the sensor is a photoelectric identification sensor. The identification element 44a and the identification element 45a of the address recognition sensor pass the signal to the microprocessor 41 after identification. 32 and the manipulator 39 on the loading platform 32.

图3为本实用新型的自动控制原理框图,如图所示:控制台4包括微处理器41和PLC可编程控制器42,行走传感器44和认址传感器45将信号传送到微处理器41,显示相应信息,PLC可编程控制器42对行走电机34、载货台电机37和机械手驱动电机391正反转进行控制,从而控制相应机械运行,从而由操作者通过PLC可编程控制器42和微处理器41控制存取所需电表。Fig. 3 is the automatic control principle block diagram of the present utility model, as shown in the figure: console 4 comprises microprocessor 41 and PLC programmable controller 42, and walking sensor 44 and address recognition sensor 45 send signal to microprocessor 41, The corresponding information is displayed, and the PLC programmable controller 42 controls the forward and reverse rotation of the travel motor 34, the loading platform motor 37, and the manipulator drive motor 391, thereby controlling the corresponding mechanical operation, so that the operator can control the movement through the PLC programmable controller 42 and the microcomputer. Processor 41 controls access to the required electricity meters.

图4为本实用新型的周转箱结构剖面图,如图所示:周转箱1为立方体形状,底部设置有防震层11。Fig. 4 is a cross-sectional view of the structure of the turnover box of the present invention, as shown in the figure: the turnover box 1 is in the shape of a cube, and the bottom is provided with an anti-shock layer 11 .

图5为本实用新型机械手伸缩原理图,如图所示:上叉392或中叉393底部设置有齿轮槽395,齿轮396与齿轮槽394啮合,通过齿轮395转动,带动上叉392或中叉393左右移动,完成机械手的伸缩运动。Fig. 5 is the telescopic principle diagram of the manipulator of the present utility model, as shown in the figure: the bottom of the upper fork 392 or the middle fork 393 is provided with a gear groove 395, the gear 396 meshes with the gear groove 394, and the rotation of the gear 395 drives the upper fork 392 or the middle fork 393 moves left and right to complete the stretching motion of the manipulator.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (5)

1.一种新型自动化存取表库,包括周转箱(1)、货架(2)、存取小车(3)和控制台(4);1. A new type of automatic access meter library, including turnover boxes (1), shelves (2), access trolleys (3) and consoles (4); 所述货架(2)包括两个以上货架立柱(21),货架立柱(21)上垂直固定设置有一个以上托架(22),相邻货架立柱(21)之间的托架(22)上下位置对应并存在距离;Described shelf (2) comprises more than two shelf columns (21), vertically fixedly is provided with more than one bracket (22) on the shelf column (21), bracket (22) between adjacent shelf columns (21) up and down The location corresponds and there is a distance; 所述周转箱(1)两侧担在相邻货架立柱(21)之间的托架(22)上;Both sides of the turnover box (1) are carried on the bracket (22) between the adjacent shelf columns (21); 所述存取小车(3)包括行走小车(31)和载货台(32),行走小车(31)车轮与固定在地面上的轨道(33)滚动配合,所述行走小车(31)由行走电机(34)通过行走传动带(35)驱动车轮在导轨(33)上水平行走;行走小车(31)上垂直固定设置有立柱(36),立柱(36)上设置有横向固定上下可移动的载货台(32),载货台(32)由载货台电机(37)通过载货台传动带(38)驱动沿着立柱(36)上下移动,载货台(37)上设置有用于存取周转箱(1)可以伸缩的机械手(39);Described access trolley (3) comprises walking trolley (31) and loading platform (32), and walking trolley (31) wheel and track (33) that are fixed on the ground roll and cooperates, and described walking trolley (31) is driven by walking The motor (34) drives the wheels to walk horizontally on the guide rail (33) through the walking transmission belt (35); the walking trolley (31) is vertically fixedly provided with a column (36), and the column (36) is provided with a horizontally fixed load that can move up and down. The cargo platform (32), the cargo platform (32) is driven by the cargo platform motor (37) through the cargo platform transmission belt (38) to move up and down along the column (36), and the cargo platform (37) is provided with a Turnover box (1) telescopic manipulator (39); 控制台(4)包括微处理器(41)和PLC可编程控制器(42),行走小车(31)上设置有行走传感器(44),相应的货架(2)上设置有传感器识别元件(44a);载货台(32)上设置有认址传感器(45),相应的周转箱(1)设置有认址传感器识别元件(45a),行走传感器(44)和认址传感器(45)对货架(2)和周转箱(1)的传感器识别元件(44a)和认址传感器识别元件(45a)识别后将信号传到微处理器(41),由PLC可编程控制器(42)发出指令操纵行走小车(31)、载货台(32)和载货台(32)上的机械手(39)。The console (4) includes a microprocessor (41) and a PLC programmable controller (42), the walking trolley (31) is provided with a walking sensor (44), and the corresponding shelf (2) is provided with a sensor identification element (44a ); the loading platform (32) is provided with an addressing sensor (45), and the corresponding turnover box (1) is provided with an addressing sensor identification element (45a), and the walking sensor (44) and the addressing sensor (45) are arranged on the shelf (2) pass the signal to the microprocessor (41) after identifying the sensor identification element (44a) and the address sensor identification element (45a) of the turnover box (1), and send the instruction manipulation by the PLC programmable controller (42) Walking trolley (31), loading platform (32) and the manipulator (39) on loading platform (32). 2.根据权利要求1所述的新型自动化存取表库,其特征在于:所述货架(2)由四个货架立柱(21)上的处于同一层面的托架(22)托住一个周转箱(1)组成一个存储单元。2. The new automatic access table library according to claim 1, characterized in that: said shelf (2) supports a turnover box by brackets (22) on the same level on four shelf columns (21) (1) Form a storage unit. 3.根据权利要求1或2所述的新型自动化存取表库,其特征在于:所述机械手(39)为通过驱动电机(391)驱动的伸缩式机械手,包括上叉(392)、槽钢形中叉(393)和槽钢形下叉(394),下叉(394)固定在载货台(37)上,驱动电机(391)设置在下叉(394)上,中叉(393)卡在下叉(394)表面并可沿表面移动,上叉(392)卡在中叉(393)表面并可沿表面移动,上叉(392)和中叉(393)底部设置有齿轮槽(395),齿轮(396)与齿轮槽(394)啮合,驱动电机(391)通过动力输出齿轮箱(397)驱动齿轮(395)转动,带动上叉(392)和中叉(393)沿下叉(394)移动。3. according to claim 1 or 2 described new-style automatic storage and storage, it is characterized in that: described manipulator (39) is the telescopic manipulator driven by drive motor (391), comprises upper fork (392), channel steel Shape middle fork (393) and channel steel shape lower fork (394), lower fork (394) is fixed on the loading platform (37), drive motor (391) is arranged on the lower fork (394), middle fork (393) clamps On the surface of the lower fork (394) and can move along the surface, the upper fork (392) is stuck on the surface of the middle fork (393) and can move along the surface, the bottom of the upper fork (392) and the middle fork (393) is provided with a gear groove (395) , the gear (396) meshes with the gear slot (394), and the driving motor (391) drives the gear (395) to rotate through the power output gearbox (397), driving the upper fork (392) and the middle fork (393) along the lower fork (394 )move. 4.根据权利要求3所述的新型自动化存取表库,其特征在于:所述周转箱(1)为立方体形状,底部设置有防震层(11)。4. The novel automated access meter library according to claim 3, characterized in that: the turnover box (1) is in the shape of a cube, and a shockproof layer (11) is provided at the bottom. 5.根据权利要求4所述的新型自动化存取表库,其特征在于:所述行走传动带(35)和载货台传动带(38)为齿型同步带。5. The novel automatic access meter storehouse according to claim 4, characterized in that: the traveling transmission belt (35) and the loading platform transmission belt (38) are toothed synchronous belts.
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