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CN201086342Y - Concrete vibration table for cross-sleeper production - Google Patents

Concrete vibration table for cross-sleeper production Download PDF

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Publication number
CN201086342Y
CN201086342Y CNU200720032160XU CN200720032160U CN201086342Y CN 201086342 Y CN201086342 Y CN 201086342Y CN U200720032160X U CNU200720032160X U CN U200720032160XU CN 200720032160 U CN200720032160 U CN 200720032160U CN 201086342 Y CN201086342 Y CN 201086342Y
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CN
China
Prior art keywords
vibrating
lifting device
sleeper
platforms
shaking platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU200720032160XU
Other languages
Chinese (zh)
Inventor
王必强
李步让
左转玲
朱正如
张涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XI'AN ENGINEERING MACHINERY CO., LTD. OF CR20G
China Railway 20th Bureau Group Corp
Firts Engineering Co Ltd of China Railway 20th Bureau Group Co Ltd
Original Assignee
ENGINEERING MACHINERY FACTORY TWENTIETH ENGINEERING BUREAU OF CRCC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ENGINEERING MACHINERY FACTORY TWENTIETH ENGINEERING BUREAU OF CRCC filed Critical ENGINEERING MACHINERY FACTORY TWENTIETH ENGINEERING BUREAU OF CRCC
Priority to CNU200720032160XU priority Critical patent/CN201086342Y/en
Application granted granted Critical
Publication of CN201086342Y publication Critical patent/CN201086342Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The utility model discloses a concrete vibrating table used for production of sleepers. The utility model comprises two vibrating platforms which are arranged parallelly. Two vibrating motors are symmetrically arranged on each vibration platform. The frequency, the amplitude, the turning direction, and the working hours of the vibrating motors can be adjusted according to the required production process parameters of sleepers. The vibrating platforms are connected on vibrating platform brackets through snubber blocks. The vibrating platform brackets are arranged on both sides of the vibrating platforms. A lifting device mounting plate is arranged between the two vibrating platforms. A conveyance roller way comprising a rotary roller is arranged above the lifting device mounting plate. A conveyance roller way lifting device is arranged between the lifting device mounting plate and the conveyance roller way. The utility model has the advantages of ratioanl structure, advanced technique, adjustable vibration force, high production efficiency and high compactness of vibrated concrete, therefore, being in particular applicable for production of novel sleepers of high-speed railways.

Description

一种用于轨枕生产的混凝土振动台 A concrete vibrating table for sleeper production

技术领域 technical field

本实用新型涉及一种铁路轨枕生产设备,具体涉及一种用于轨枕生产的混凝土振动台。The utility model relates to a railway sleeper production equipment, in particular to a concrete vibrating table used for the production of the sleeper.

背景技术 Background technique

目前,在铁路无碴轨道混凝土轨枕的生产中,采用有长线台座法、立即脱模法等多种工艺方法。随着我国铁路事业的飞速发展,准高速和高速铁路的建设正在加快进行,高速铁路对于新型轨枕的需求量大,对其质量要求也更加严格,现有的混凝土轨枕生产设备,特别是混凝土振动台,无论是生产效率还是在保证产品质量方面都已无法满足新的要求,亟需一种能够保证产品质量、生产效率更高的混凝土振动装置投入生产。At present, in the production of railway ballastless track concrete sleepers, various processes such as long-line pedestal method and immediate demoulding method are used. With the rapid development of my country's railway industry, the construction of quasi-high-speed and high-speed railways is being accelerated. High-speed railways have a large demand for new sleepers, and their quality requirements are also stricter. Existing concrete sleeper production equipment, especially concrete vibration No matter whether it is production efficiency or product quality assurance, it can no longer meet the new requirements. There is an urgent need for a concrete vibrating device that can ensure product quality and higher production efficiency to be put into production.

实用新型内容Utility model content

本实用新型的目的在于针对上述现有技术的不足,提供一种结构设计合理,生产效率高、能够保证产品质量的用于轨枕生产的混凝土振动台。The purpose of this utility model is to provide a concrete vibrating table for sleeper production with reasonable structural design, high production efficiency and guaranteed product quality, aiming at the deficiencies of the above-mentioned prior art.

为实现上述目的,本实用新型所采用的技术方案是:一种用于轨枕生产的混凝土振动台,其特征在于:它包括两个平行设置的振动平台2,振动平台2上设置有频率、振幅和转向可调的振动电机3,振动平台2通过减震块4连接在振动平台支架5上,振动平台支架5设置在振动平台2的两侧;位于两振动平台2之间设置有升降装置固定台1,升降装置固定台1的上方设置有包括转辊9组成的传送辊道6;所述升降装置固定台1与传送辊道6之间设置有传送辊道升降装置8。In order to achieve the above object, the technical solution adopted by the utility model is: a concrete vibrating table for sleeper production, characterized in that it includes two vibrating platforms 2 arranged in parallel, and the vibrating platform 2 is provided with frequency, amplitude With the vibration motor 3 with adjustable steering, the vibration platform 2 is connected to the vibration platform support 5 through the shock absorber 4, and the vibration platform support 5 is arranged on both sides of the vibration platform 2; a lifting device is arranged between the two vibration platforms 2 to fix Table 1, the lifting device fixed table 1 is provided with a conveying roller table 6 composed of rotating rollers 9; a conveying roller table lifting device 8 is arranged between the lifting device fixed table 1 and the conveying roller table 6.

本实用新型与现有技术相比具有以下优点:本实用新型结构设计合理,技术先进,自动化程度高,振动后的混凝土密实度好,通过控制系统能够实现垂直振动和水平振动,振动频段丰富,振动频率、振幅以及工作时间均可根据轨枕生产工艺参数的需要进行调整,本实用新型可广泛应用于各种轨枕浇注时的振动,尤其适用于高速铁路新型轨枕的生产。Compared with the prior art, the utility model has the following advantages: the utility model has reasonable structural design, advanced technology, high degree of automation, good compactness of concrete after vibration, vertical vibration and horizontal vibration can be realized through the control system, and the vibration frequency band is rich. The vibration frequency, amplitude and working time can be adjusted according to the technical parameters of the sleeper production. The utility model can be widely used in the vibration of various sleepers during pouring, especially for the production of new sleepers for high-speed railways.

附图说明 Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3为本实用新型传送辊道升降装置8的结构示意图。FIG. 3 is a structural schematic diagram of the conveying roller table lifting device 8 of the present invention.

具体实施方式 Detailed ways

下面结合附图对本实用新型做详细说明。Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1和图2所示,本实用新型包括两个平行设置的振动平台2,振动平台2的两端部设置有频率、振幅和转向可调的振动电机3,振动电机3固定安装在振动平台2的两端部,振动平台2通过减震块4连接在振动平台支架5上,振动平台支架5设置在振动平台2的两侧;位于两振动平台2之间设置有升降装置固定台1,升降装置固定台1的上方设置有包括转辊9组成的传送辊道6;所述升降装置固定台1与传送辊道6之间设置有传送辊道升降装置8。As shown in Fig. 1 and Fig. 2, the utility model comprises two vibrating platforms 2 arranged in parallel, the two ends of the vibrating platform 2 are provided with a vibrating motor 3 with adjustable frequency, amplitude and steering, and the vibrating motor 3 is fixedly installed on the vibrating At both ends of the platform 2, the vibration platform 2 is connected to the vibration platform support 5 through the shock absorber 4, and the vibration platform support 5 is arranged on both sides of the vibration platform 2; between the two vibration platforms 2, a lifting device fixing table 1 is arranged , above the lifting device fixed table 1 is provided with a conveying roller table 6 composed of rotating rollers 9; between the lifting device fixed table 1 and the conveying roller table 6 is provided with a conveying roller table lifting device 8.

为了保证振动平台2有足够的强度,所述振动平台2为箱形结构。In order to ensure that the vibrating platform 2 has sufficient strength, the vibrating platform 2 is a box-shaped structure.

为了使模具在振动平台2上平稳放置,所述振动平台2上设置具有弹性的垫板12。In order to place the mold on the vibrating platform 2 stably, an elastic backing plate 12 is arranged on the vibrating platform 2 .

如图3所示,所述传送辊道升降装置8为包括充气气囊10和气阀11构成的气动机构。As shown in FIG. 3 , the conveying roller table lifting device 8 is a pneumatic mechanism composed of an inflatable air bag 10 and an air valve 11 .

本实用新型工作时,通过传送辊道6将经过清理并安装好钢筋桁架等附件的空模型放置在振动平台2上固定,混凝土布料车自动计量向模型内浇注混凝土,在控制系统的控制下,振动平台2在振动电机3的带动下,根据轨枕混凝土振动工艺参数需要,可实现特定时间段的低频垂直振动、高频垂直振动、低频水平振动等多种工况,振动停止后,由传送辊道升降装置8将传送辊道6升起,使震捣好的实模型与振动平台2脱离,进入下一道工序。When the utility model is working, the empty model that has been cleaned and installed with accessories such as steel bar trusses is placed on the vibrating platform 2 and fixed through the conveying roller table 6, and the concrete distribution vehicle automatically measures and pours concrete into the model. Under the control of the control system, Driven by the vibration motor 3, the vibration platform 2 can realize various working conditions such as low-frequency vertical vibration, high-frequency vertical vibration, and low-frequency horizontal vibration for a specific period of time according to the technical parameters of the concrete vibration of the sleeper. The road lifting device 8 raises the conveying roller table 6, so that the solid model that has been shaken is separated from the vibrating platform 2, and enters the next process.

Claims (5)

1. one kind is used for the concrete vibrating stand that sleeper is produced, it is characterized in that: it comprises two shaking platforms that be arranged in parallel (2), shaking platform (2) is provided with frequency, amplitude and turns to adjustable vibrating motor (3), shaking platform (2) is connected on the shaking platform support (5) by snubber block (4), and shaking platform support (5) is arranged on the both sides of shaking platform (2); Be positioned at and be provided with lowering or hoisting gear fixed station (1) between two shaking platforms (2), the top of lowering or hoisting gear fixed station (1) is provided with the transmission roller-way (6) that comprises that transfer roller (9) is formed, and transmits roller-way (6) and is provided with transfer roller drive motors (7); Be provided with between described lowering or hoisting gear fixed station (1) and the transmission roller-way (6) and transmit roller-way lowering or hoisting gear (8).
2. a kind of concrete vibrating stand that sleeper is produced that is used for according to claim 1, it is characterized in that: described vibrating motor (3) is fixedly mounted on the both ends of shaking platform (2).
3. a kind of concrete vibrating stand that sleeper is produced that is used for according to claim 1 is characterized in that: described transmission roller-way lowering or hoisting gear (8) is the pneumatic mechanism that comprises that air bag (10) and air valve (11) constitute.
4. a kind of concrete vibrating stand that sleeper is produced that is used for according to claim 1, it is characterized in that: described shaking platform (2) is a box structure.
5. according to claim 1 or 4 described a kind of concrete vibrating stands that sleeper is produced that are used for, it is characterized in that: described shaking platform (2) is provided with backing plate (12).
CNU200720032160XU 2007-06-29 2007-06-29 Concrete vibration table for cross-sleeper production Expired - Fee Related CN201086342Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720032160XU CN201086342Y (en) 2007-06-29 2007-06-29 Concrete vibration table for cross-sleeper production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720032160XU CN201086342Y (en) 2007-06-29 2007-06-29 Concrete vibration table for cross-sleeper production

Publications (1)

Publication Number Publication Date
CN201086342Y true CN201086342Y (en) 2008-07-16

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106079031A (en) * 2016-06-15 2016-11-09 浙江广天重工设备有限公司 A kind of many frameworks body vibration device for large platform
CN108247817A (en) * 2018-01-24 2018-07-06 济南恒基信息科技有限公司 A kind of precast concrete stair vibrating device
CN110014499A (en) * 2019-04-04 2019-07-16 廊坊海斯建材机械有限公司 Mold tipping vibration table and tipping vibration method
CN110900786A (en) * 2019-12-17 2020-03-24 北京好运达智创科技有限公司 Automatic sleeper mold material distribution flattening device, control method and control system
CN113771188A (en) * 2021-09-15 2021-12-10 郑爱国 Quantitative pouring and high-frequency vibration continuous process and system for concrete sleeper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106079031A (en) * 2016-06-15 2016-11-09 浙江广天重工设备有限公司 A kind of many frameworks body vibration device for large platform
CN108247817A (en) * 2018-01-24 2018-07-06 济南恒基信息科技有限公司 A kind of precast concrete stair vibrating device
CN110014499A (en) * 2019-04-04 2019-07-16 廊坊海斯建材机械有限公司 Mold tipping vibration table and tipping vibration method
CN110900786A (en) * 2019-12-17 2020-03-24 北京好运达智创科技有限公司 Automatic sleeper mold material distribution flattening device, control method and control system
CN113771188A (en) * 2021-09-15 2021-12-10 郑爱国 Quantitative pouring and high-frequency vibration continuous process and system for concrete sleeper
CN113771188B (en) * 2021-09-15 2022-04-15 郑爱国 Quantitative pouring and high-frequency vibration continuous process and system for concrete sleeper

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: XI'AN ENGINEERING MACHINERY CO., LTD OF CHINA RAIL

Free format text: FORMER OWNER: CHINA RAILWAY GROUP NO.20 ENGINE BUREAU ENGINE MACHINERY COMPANY

Effective date: 20100524

Owner name: CHINA RAILWAY 20 BUREAU GROUP CORPORATION NO.6 ENG

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 710032 IRON BUREAU OF THE TWENTIETH ENGINE MACHINERY COMPANY, XINJIAMIAO, XI'AN CITY, SHANXI PROVINCE TO: 710032 XI'AN ENGINEERING + MACHINERY CO., LTD., CHINA RAILWAY 20 BUREAU GROUP, XIJIAMIAO, XI'AN CITY, SHAANXI PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20100524

Address after: 710032 Shaanxi city in Xi'an province Xin Jiamiao twenty Bureau of China Railway Group, Xi'an Construction Machinery Co. Ltd.

Co-patentee after: China Railway 20th Bureau Group Co., Ltd.

Patentee after: XI'AN ENGINEERING MACHINERY CO., LTD. OF CR20G

Co-patentee after: CR20BG No.1 Engineering Co., Ltd.

Co-patentee after: China Railway 20 Bureau Group Co., Ltd.

Address before: 710032 Shaanxi city in Xi'an province Xin Jiamiao iron Engineering Bureau of the twentieth Engineering Machinery Factory

Patentee before: Engineering Machinery Factory, Twentieth Engineering Bureau of CRCC

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080716

Termination date: 20160629