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CN111168810B - Automatic embossing device for sleepers - Google Patents

Automatic embossing device for sleepers Download PDF

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Publication number
CN111168810B
CN111168810B CN202010092039.6A CN202010092039A CN111168810B CN 111168810 B CN111168810 B CN 111168810B CN 202010092039 A CN202010092039 A CN 202010092039A CN 111168810 B CN111168810 B CN 111168810B
Authority
CN
China
Prior art keywords
sleeper
embossing
vibrating
bedplate
seat plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010092039.6A
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Chinese (zh)
Other versions
CN111168810A (en
Inventor
郑翼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Zhichuang Empowering Technology Development Center LP
Original Assignee
Beijing Zhichuang Empowering Technology Development Center LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Zhichuang Empowering Technology Development Center LP filed Critical Beijing Zhichuang Empowering Technology Development Center LP
Priority to CN202010092039.6A priority Critical patent/CN111168810B/en
Publication of CN111168810A publication Critical patent/CN111168810A/en
Application granted granted Critical
Publication of CN111168810B publication Critical patent/CN111168810B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0863Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382Devices for treating, e.g. sanding

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses an automatic sleeper embossing device which comprises conveying rollers and a bracket spanned above the conveying rollers, wherein a vibrating table is arranged between the conveying rollers and used for jacking up vibrating sleeper molds, lifting mounting frames are arranged on the bracket, embossing plates corresponding to the number of sleepers are arranged at the lower ends of the mounting frames, and the lower end faces of the embossing plates are covered on the upper surface of sleeper concrete by the lower ends of the mounting frames in overload of the vibrating sleeper molds when the vibrating table jacks up the vibrating sleeper molds, so that embossing is realized. The invention can realize the automatic embossing of the sleeper, simultaneously can automatically clean the embossing plate and spray the release agent, the invention has simple structure and stable operation, and compared with the traditional construction method, the invention can replace manual operation and greatly improve the production efficiency.

Description

Automatic embossing device for sleeper
Technical Field
The invention relates to the technical field of sleeper production, in particular to an automatic sleeper embossing device.
Background
The sleeper is one kind of railway fittings, and is used to support rails and maintain the track distance between two rails and to transfer the load, transverse force and longitudinal horizontal force from rails to track bed homogeneously. At present, the prestressed concrete sleeper has the advantages of good smoothness, high stability, less maintenance, low cost and the like, and can be widely applied to railway construction.
In the production process of the prestressed concrete sleeper, after concrete stirred by a mixer is poured into a mould, the poured mould is required to be subjected to vibration compaction and embossing, and after each embossing, a release agent is sprayed after the embossing cover plate is polished and cleaned so as to prepare for the embossing of the next mould.
At present, the links of embossing sleeper, polishing, cleaning and spraying release agent after embossing are mostly manual, the occupied area is large, the labor intensity is high, the working efficiency is low, and the sleeper is not suitable for automatic production.
Disclosure of Invention
The invention aims to provide an automatic sleeper embossing device.
In order to achieve the purpose, the automatic sleeper embossing device comprises conveying rollers and a support arranged above the conveying rollers in a crossing mode, wherein a vibrating table is arranged between the conveying rollers and used for jacking vibrating sleeper molds, lifting mounting frames are arranged on the support, embossing plates corresponding to the number of sleepers are arranged at the lower ends of the mounting frames, the vibrating table jacks up the vibrating sleeper molds in overload, and the lower end faces of the embossing plates are covered on the upper surface of sleeper concrete by the mounting frames to achieve embossing.
The vibrating table comprises a base, a table plate is arranged above the base, the table plate is connected with the base through an air spring, the air spring drives the table plate to ascend through inflation and extension, so that the sleeper die is lifted, an electromagnet is arranged on the lower end face of the table plate, the electromagnet adsorbs the sleeper die on the table plate through charging, clamping cylinders are arranged at two ends of the upper end face of the table plate, clamping of the sleeper die is achieved through closing of the clamping cylinders, and a vibrating motor is further arranged on the lower end face of the table plate and used for vibrating the sleeper die through the table plate, so that concrete in the sleeper die is uniform and compact.
Further, the installation frame includes frame and underframe, and the frame is hung on the support through hydraulic push rod to go up and down, and it all is equipped with splint to go up the frame both ends, the underframe sets up between splint and rotates with the splint lower extreme to be connected, still is equipped with the rotatory tilting motor of order about underframe on the splint, the embossing plate is fixed at the underframe lower extreme face.
Further, the upper frame is also provided with a transverse moving device, the transverse moving device is provided with a polishing spraying mechanism, and the polishing spraying mechanism translates under the driving of the transverse moving device to polish the embossed plate and spray the release agent.
Further, the transverse moving device comprises a transverse screw rod arranged on the upper frame and a rotating motor for driving the transverse screw rod to rotate, a translation pulley is arranged on the transverse screw rod, the polishing spraying mechanism is arranged on the translation pulley, and when the transverse screw rod rotates, the translation pulley is driven to reciprocate along the length direction of the translation pulley, so that the translation of the polishing spraying mechanism is realized.
Further, the polishing spraying mechanism comprises a mounting seat plate, at least two vertically parallel sliding rails are arranged on the mounting seat plate, a lifting seat plate is arranged on the sliding rails, a vertical screw rod parallel to the sliding rails, a lifting motor for driving the screw rod to rotate is further arranged on the mounting seat plate, a sliding block is sleeved on the screw rod and fixedly connected with the lifting seat plate, the screw rod rotates when the lifting motor works, the sliding block moves back and forth along the length direction of the screw rod to drive the lifting seat plate to lift, a polishing head and a polishing motor for driving the polishing head to rotate are arranged on the lifting seat plate, a spray head is further arranged on the lifting seat plate, and the liquid inlet end of the spray head is connected with a liquid supply device, and when the liquid supply device works, the liquid outlet end of the spray head sprays.
The sleeper automatic embossing machine has the advantages that the sleeper automatic embossing machine can realize sleeper automatic embossing, simultaneously can automatically clean an embossing plate and spray a release agent, is simple in structure and stable in operation, can replace manual operation compared with a traditional construction method, and greatly improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the vibrating table of the present invention;
FIG. 3 is a schematic view of a lateral shifting device according to the present invention;
Fig. 4 is a schematic view of the assembly of the lateral shifting device and sanding and spraying mechanism of the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1, an automatic embossing device for sleepers comprises a conveying roller 1 and a bracket 2 arranged above the conveying roller 1 in a crossing manner, wherein a vibrating table 3 is arranged between the conveying rollers 1 and used for jacking vibrating sleeper molds 4, a lifting installation frame 5 is arranged on the bracket 2, embossing plates 6 corresponding to the number of sleepers are arranged at the lower ends of the installation frames 5, the vibrating table 3 jacks the vibrating sleeper molds 4 in overload, and the lower end surfaces of the embossing plates 6 are covered on the upper surface of sleeper concrete by the descending of the installation frame 5 to realize embossing.
As shown in FIG. 2, the vibration table 3 comprises a base 31, a bedplate 32 is arranged above the base 31, the bedplate 32 is connected with the base 31 through an air spring 33, the air spring 33 drives the bedplate 32 to ascend through inflation and extension, so that the sleeper mold 4 is lifted, an electromagnet 34 is arranged on the lower end face of the bedplate 32, the electromagnet 34 adsorbs the sleeper mold 4 on the bedplate 32 through charging, clamping cylinders 35 are arranged at two ends of the upper end face of the bedplate 32, clamping of the sleeper mold 4 is realized through closing the corresponding clamping cylinders 35, and a vibration motor 36 is further arranged on the lower end face of the bedplate 32 and used for vibrating the sleeper mold 4 through the bedplate 32, so that concrete in the sleeper mold 4 is uniformly compacted.
As shown in fig. 1, the mounting frame 5 includes an upper frame 51 and a lower frame 52, the upper frame 51 is hoisted on the bracket 2 by a hydraulic push rod 53 to lift, two ends of the upper frame 51 are respectively provided with a clamping plate 54, the lower frame 52 is arranged between the clamping plates 54 and is rotationally connected with the lower ends of the clamping plates 54, the clamping plates 54 are further provided with a turnover motor 55 for driving the lower frame 52 to rotate, and the embossing plate 6 is fixed on the lower end surface of the lower frame 52.
As shown in fig. 1, the upper frame 51 is further provided with a transverse moving device 7, the transverse moving device 7 is provided with a polishing spraying mechanism 8, before each embossing, the embossing plate 6 is turned 180 ° by using a turning motor 55, the polishing spraying mechanism 8 translates under the driving of the transverse moving device 7, polishing and release agent spraying are performed on the embossing plate 6, and after finishing the polishing and release agent spraying, the embossing plate 6 is reset by using the turning motor 55.
As shown in fig. 3, the lateral moving device 7 includes a lateral screw 71 disposed on the upper frame 51, and a rotating motor 72 for driving the lateral screw 71 to rotate, a translation pulley 73 is disposed on the lateral screw 71, the polishing and spraying mechanism 8 is mounted on the translation pulley 73, and when the lateral screw 71 rotates, the translation pulley 73 is driven to reciprocate along the length direction thereof, so as to realize the translation of the polishing and spraying mechanism.
As shown in FIG. 4, the polishing and spraying mechanism 8 comprises a mounting seat board 81, at least two vertically parallel sliding rails 82 are arranged on the mounting seat board 81, a lifting seat board 83 is arranged on the sliding rails 82, a vertical lead screw 84 parallel to the sliding rails 82 is further arranged on the mounting seat board 83, a lifting motor 85 driving the lead screw 84 to rotate is sleeved on the lead screw 84, the lead screw 84 is fixedly connected with the lifting seat board 83, when the lifting motor 85 works, the lead screw 84 rotates, the lead screw 86 moves back and forth along the length direction of the lead screw 84 to drive the lifting seat board 83 to lift, a polishing head 87 and a polishing motor 88 driving the polishing head 87 to rotate are arranged on the lifting seat board 83, a spray head 89 is further arranged on the lifting seat board 83, and a liquid inlet end of the spray head 89 is connected with a liquid supply device, and when the liquid supply device works, the spray is carried out by a liquid outlet end of the spray head 89.
The invention can realize the automatic embossing of the sleeper, simultaneously can automatically clean the embossing plate and spray the release agent, the invention has simple structure and stable operation, and compared with the traditional construction method, the invention can replace manual operation and greatly improve the production efficiency.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Claims (3)

1. The automatic sleeper embossing device is characterized by comprising conveying rollers and brackets which are arranged above the conveying rollers in a crossing manner, wherein a vibrating table is arranged between the conveying rollers and used for jacking up vibrating sleeper molds, lifting mounting frames are arranged on the brackets, embossing plates corresponding to the number of sleepers are arranged at the lower ends of the mounting frames, and the lower end faces of the embossing plates are covered on the upper surface of sleeper concrete by the lower ends of the mounting frames in overload of the vibrating sleeper molds when the vibrating table jacks up the vibrating sleeper molds so as to realize embossing;
The vibrating table comprises a base, a bedplate is arranged above the base, and a vibrating motor is arranged on the lower end face of the bedplate and used for vibrating the sleeper die through the bedplate, so that concrete in the sleeper die is uniformly compacted;
the mounting frame comprises an upper frame and a lower frame, the upper frame is hung on the support through a hydraulic push rod to lift, clamping plates are arranged at two ends of the upper frame, the lower frame is arranged between the clamping plates and is rotationally connected with the lower ends of the clamping plates, a turnover motor for driving the lower frame to rotate is further arranged on the clamping plates, and the embossing plate is fixed on the lower end face of the lower frame;
the upper frame is also provided with a transverse moving device, the transverse moving device is provided with a polishing spraying mechanism, and the polishing spraying mechanism translates under the drive of the transverse moving device to polish the embossing plate and spray the release agent;
The polishing spraying mechanism comprises a mounting seat plate, at least two vertically parallel sliding rails are arranged on the mounting seat plate, a lifting seat plate is arranged on the sliding rails, a vertical screw rod parallel to the sliding rails, a lifting motor for driving the screw rod to rotate is further arranged on the mounting seat plate, a sliding block is sleeved on the screw rod and fixedly connected with the lifting seat plate, the screw rod rotates when the lifting motor works, the sliding block moves back and forth along the length direction of the screw rod to drive the lifting seat plate to lift, a polishing head and a polishing motor for driving the polishing head to rotate are arranged on the lifting seat plate, a spray head is further arranged on the lifting seat plate, the liquid inlet end of the spray head is connected with a liquid supply device, and when the liquid supply device works, the liquid outlet end of the spray head sprays.
2. The automatic sleeper embossing device as defined in claim 1, wherein the bedplate is connected with the base through an air spring, the air spring drives the bedplate to ascend through inflation and extension, thereby realizing the lifting of a sleeper die, an electromagnet is arranged on the lower end face of the bedplate, the electromagnet adsorbs the sleeper die on the bedplate through charging, and clamping cylinders are arranged at two ends of the upper end face of the bedplate, and the clamping cylinders are correspondingly closed to clamp the sleeper die.
3. An automatic sleeper embossing device as set forth in claim 1 wherein the transverse moving means comprises a transverse screw disposed on the upper frame and a rotary motor for driving the transverse screw to rotate, the transverse screw being provided with a translation carriage, the grinding and spraying mechanism being mounted on the translation carriage, and the transverse screw, when rotated, driving the translation carriage to reciprocate along the length direction thereof to effect translation of the grinding and spraying mechanism.
CN202010092039.6A 2020-02-14 2020-02-14 Automatic embossing device for sleepers Active CN111168810B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010092039.6A CN111168810B (en) 2020-02-14 2020-02-14 Automatic embossing device for sleepers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010092039.6A CN111168810B (en) 2020-02-14 2020-02-14 Automatic embossing device for sleepers

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CN111168810A CN111168810A (en) 2020-05-19
CN111168810B true CN111168810B (en) 2025-03-14

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111958792A (en) * 2020-08-21 2020-11-20 安庆米锐智能科技有限公司 Cement brick prefabricated part forming device and forming method
CN115431378A (en) * 2022-10-20 2022-12-06 武汉思力博轨道装备有限公司 Novel vibrating equipment is used in sleeper production
CN116079871B (en) * 2023-03-14 2024-03-26 宜昌恒生建筑安装有限公司 Device and method for plastering mold release agent of phosphogypsum aerated brick mold

Citations (1)

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CN211941336U (en) * 2020-02-14 2020-11-17 北京智创赋能技术开发中心(有限合伙) Automatic embossing device for sleeper

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KR20040062232A (en) * 2003-01-02 2004-07-07 주식회사 보림에쓰에쓰 concrete sleeper
CN206855695U (en) * 2017-03-22 2018-01-09 中国路桥工程有限责任公司 A kind of device of automatic spraying sleeper mould releasing agent
CN107020686B (en) * 2017-05-24 2023-02-03 中铁十七局集团物资有限公司 Track plate moving type embossing and napping integrated machine
CN108394012A (en) * 2018-03-12 2018-08-14 天津银龙预应力材料股份有限公司 Sleeper automatic production device
CN109262821B (en) * 2018-10-23 2023-11-21 辽宁衍水水工水泥制品集团有限公司 Sleeper production line
CN209452377U (en) * 2018-12-26 2019-10-01 北京好运达智创科技有限公司 A kind of spraying and cleaning apparatus of double-block sleeper mould
CN109877948A (en) * 2019-04-10 2019-06-14 北京好运达智创科技有限公司 A kind of truss-like demoulding agent spray system

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Publication number Priority date Publication date Assignee Title
CN211941336U (en) * 2020-02-14 2020-11-17 北京智创赋能技术开发中心(有限合伙) Automatic embossing device for sleeper

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