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CN201069676Y - Cross-linked polythene insulation power cable based on fully water retarding and resisting tree - Google Patents

Cross-linked polythene insulation power cable based on fully water retarding and resisting tree Download PDF

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Publication number
CN201069676Y
CN201069676Y CNU200720021040XU CN200720021040U CN201069676Y CN 201069676 Y CN201069676 Y CN 201069676Y CN U200720021040X U CNU200720021040X U CN U200720021040XU CN 200720021040 U CN200720021040 U CN 200720021040U CN 201069676 Y CN201069676 Y CN 201069676Y
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water
layer
blocking
cross
cable
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张宏伟
胥玉民
刘召见
张进
刘守营
赵晖
陈涛
陈守娥
李涛
王涛
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TEBIAN ELECTRIC SHANDONG LUNENG TAISHAN CABLE CO Ltd
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TEBIAN ELECTRIC SHANDONG LUNENG TAISHAN CABLE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

一种全阻水抗水树交联聚乙烯绝缘电力电缆,它可以是单芯结构,也可以是三芯结构,单芯结构由内到外依次是由阻水导体1、内屏蔽层2、绝缘层3、外屏蔽层4、半导电阻水内层5、金属屏蔽层6、半导电阻水外层7、径向挡潮层(8)和外护层9组成;三芯结构是由三根绝缘线芯10与阻水填充绳11绞合成缆后外层依次是阻水层12、径向挡潮层8’、外护层9’组成,阻水导体1是由多根金属单线13绞合而成,在金属单线13绞合的层与层之间重叠绕包绝缘阻水带14。本实用新型通过导体、绝缘材料、电缆结构采用纵向和径向阻水方式,从而有效的抑制交联电缆在使用过程中水分的浸入及绝缘中水树的产生,显著降低交联电缆故障率,为电线电缆行业提供一种新型电缆产品。

Figure 200720021040

A water-blocking, water-tree-resistant, cross-linked polyethylene insulated power cable. It can be a single-core structure or a three-core structure. The single-core structure is composed of a water-blocking conductor 1, an inner shielding layer 2, and The insulating layer 3, the outer shielding layer 4, the semiconducting resistance water inner layer 5, the metal shielding layer 6, the semiconducting resistance water outer layer 7, the radial moisture barrier layer (8) and the outer protection layer 9; the three-core structure is composed of Three insulated wire cores 10 and water-blocking filling rope 11 are twisted into a cable, and the outer layer is composed of a water-blocking layer 12, a radial moisture-blocking layer 8', and an outer sheath 9' in sequence, and the water-blocking conductor 1 is composed of a plurality of metal single wires 13 It is twisted, and the insulating water blocking tape 14 is overlapped between the twisted layers of the metal single wire 13 . The utility model adopts longitudinal and radial water blocking methods through conductors, insulating materials, and cable structures, thereby effectively inhibiting the immersion of water in the use of the cross-linked cable and the generation of water trees in the insulation, and significantly reducing the failure rate of the cross-linked cable. Provide a new type of cable product for the wire and cable industry.

Figure 200720021040

Description

全阻水抗水树交联聚乙烯绝缘电力电缆 Total resistance water tree resistance XLPE insulated power cable

技术领域: Technical field:

本实用新型涉及机械制造领域,确切地说属于电线电缆机械制造领域。The utility model relates to the field of mechanical manufacturing, and specifically belongs to the field of electric wire and cable mechanical manufacturing.

背景技术: Background technique:

目前,交联聚乙烯绝缘电力电缆产品的生产应用已有近三十年的历史,其在干燥环境下具有优良的电气和机械性能,但在实际应用中电缆敷设的环境比较恶劣,电缆需要经常短期或长期浸泡在水中,若电缆没有阻水措施或阻水措施受到破坏,电缆会局部进水,而用来制造交联聚乙烯绝缘电力电缆的绝缘料是普通交联聚乙烯绝缘料,在电缆进水后经过一段时间就会发现绝缘中有大量水树出现,造成绝缘电气和机械性能急剧下降,造成安全隐患。本实用新型的目的是提供一种既能有效阻止电缆内进水又能防止进水后电缆绝缘内产生水树的全阻水抗水树交联聚乙烯绝缘电力电缆。At present, the production and application of cross-linked polyethylene insulated power cables has a history of nearly 30 years. They have excellent electrical and mechanical properties in a dry environment. Short-term or long-term immersion in water, if the cable has no water-blocking measures or the water-blocking measures are damaged, the cable will be partially flooded, and the insulating material used to make XLPE insulated power cables is ordinary XLPE insulating material. After a period of time after the cable enters the water, it will be found that a large number of water trees appear in the insulation, resulting in a sharp decline in the electrical and mechanical properties of the insulation, causing a safety hazard. The purpose of the utility model is to provide a fully-blocking water-resistant cross-linked polyethylene insulated power cable that can effectively prevent water from entering the cable and prevent water trees from forming in the cable insulation after water entering.

实用新型内容:本实用新型可以是单芯结构,也可以是三芯结构,单芯结构由内到外依次是由阻水导体、内屏蔽层、绝缘层、外屏蔽层、半导电阻水内层、金属屏蔽层、半导电阻水外层、径向挡潮层和外护层组成;三芯结构是由三根绝缘线芯、阻水填充绳、阻水层、径向挡潮层与外护层组成,三根绝缘线芯与阻水填充绳绞合成缆后,外层依次是阻水层、径向挡潮层、外护层,绝缘线芯是由阻水导体、内屏蔽层、绝缘层、外屏蔽层、半导电阻水层、金属屏蔽层组成,其中,阻水导体采用多根金属单线绞合而成,在金属单线绞合的层与层之间重叠绕包绝缘阻水带。由于导体采用紧压导体结构形式,导体内各层之间都绕包绝缘阻水带可以达到导体纵向阻水的目的;采用新型抗水树交联聚乙烯绝缘料通过添加新型抗水树添加剂,改变材料内部结晶形态尺寸,提高材料中电树水树引发电压,降低电树水树生长速度,从而达到良好的抗水树效果;金属屏蔽前后采用半导电阻水带重叠绕包形式,更好地达到纵向阻止水分进入电缆的目的;三芯结构电缆采用阻水绳填充可以达到纵向阻水;采用铝塑复合带纵包熔接达到径向阻水;最外层护套采用阻水效果良好的高密度聚乙烯材料挤制而成,从而在电缆最外层达到阻水的目的。本实用新型能够有效的抑制交联电缆在使用过程中水树的产生,显著降低交联电缆故障率,避免因电缆故障造成的巨大经济损失,为电线电缆行业提供一种新型电缆。Contents of the utility model: The utility model can be a single-core structure or a three-core structure. The single-core structure is composed of a water-blocking conductor, an inner shielding layer, an insulating layer, an outer shielding layer, and a semiconducting resistance water inner layer from the inside to the outside. Layer, metal shielding layer, semi-conductive resistance water outer layer, radial moisture barrier and outer sheath; the three-core structure is composed of three insulated wire cores, water-blocking filling rope, water-blocking layer, radial moisture-blocking layer and outer sheath The sheath consists of three insulated wire cores and water-blocking filling ropes twisted into a cable, and the outer layer is a water-blocking layer, a radial moisture barrier, and an outer sheath in turn. The insulated wire core is composed of a water-blocking conductor, an inner shielding layer, an insulating layer, outer shielding layer, semi-conductive resistance water layer, and metal shielding layer, wherein the water-blocking conductor is made of multiple metal single wires twisted, and the insulating water-blocking tape is overlapped between the layers of the metal single-wire twisted layers . Since the conductor adopts a compact conductor structure, each layer of the conductor is wrapped with an insulating water-blocking tape to achieve the purpose of longitudinal water-blocking of the conductor; a new type of anti-water tree cross-linked polyethylene insulating material is added by adding a new anti-water tree additive, Change the crystallographic shape and size inside the material, increase the voltage of electric tree water tree in the material, and reduce the growth rate of electric tree water tree, so as to achieve a good anti-water tree effect; before and after the metal shielding, the overlapping wrapping form of semi-conductive resistance water tape is used, which is better The purpose of preventing water from entering the cable in the longitudinal direction; the three-core structure cable is filled with water-blocking rope to achieve water-blocking in the longitudinal direction; the aluminum-plastic composite tape is longitudinally welded to achieve radial water-blocking; the outermost sheath is made of water-blocking material with good water-blocking effect It is extruded from high-density polyethylene material to achieve the purpose of water blocking on the outermost layer of the cable. The utility model can effectively suppress the generation of water trees during the use of cross-linked cables, significantly reduce the failure rate of cross-linked cables, avoid huge economic losses caused by cable failures, and provide a new type of cable for the wire and cable industry.

附图说明: Description of drawings:

本实用新型说明书包括三幅附图,该附图的图面说明如下:The utility model specification includes three drawings, and the drawings of the drawings are as follows:

图1、本实用新型阻水导体结构示意图Fig. 1, the schematic diagram of the structure of the water-blocking conductor of the utility model

图2、本实用新型单芯截面示意图Fig. 2. Schematic diagram of the cross-section of the single core of the utility model

图3、本实用新型三芯截面示意图Figure 3, the utility model three-core cross-sectional schematic diagram

图中:1、1’为阻水导体,2、2’为内屏蔽层,3、3’为绝缘层,4、4’为外屏蔽层,5、5’为半导电阻水内层,6、6’为金属屏蔽层,7为半导电阻水外层,8、8’为径向挡潮层,9、9’为外护层,10为绝缘线芯,11为阻水填充绳,12为阻水层,13为金属单线,14为绝缘阻水带。In the figure: 1, 1' are water-blocking conductors, 2, 2' are inner shielding layers, 3, 3' are insulating layers, 4, 4' are outer shielding layers, 5, 5' are semiconducting resistance water inner layers, 6, 6' is the metal shielding layer, 7 is the semiconductive resistance water outer layer, 8, 8' is the radial moisture barrier, 9, 9' is the outer sheath, 10 is the insulating core, 11 is the water blocking filling rope , 12 is a water-blocking layer, 13 is a metal single wire, and 14 is an insulating water-blocking tape.

本实用新型实施方式:本实用新型可以是单芯结构,也可以是三芯结构,单芯结构由内到外依次是由阻水导体1、内屏蔽层2、绝缘层3、外屏蔽层4、半导电阻水内层5、金属屏蔽层6、半导电阻水外层7、径向挡潮层8和外护层9组成;三芯结构是由三根绝缘线芯10、阻水填充绳11、阻水层12、径向挡潮层8’与外护层9’组成,三根绝缘线芯10与阻水填充绳11绞合成缆后,外层依次是阻水层12、径向挡潮层8’、外护层9’,绝缘线芯10是由阻水导体1’、内屏蔽层2’、绝缘层3’、外屏蔽层4’、半导电阻水层5’、金属屏蔽层6’组成,阻水导体1、1’是由多根金属单线13绞合而成,在金属单线13绞合的层与层之间重叠绕包绝缘阻水带14(见图1和图2)。其中,金属单线13可以由金属铜单线制成;也可以由金属铝单线制成;绝缘层3、3’是由防水树交联聚乙烯材料制成;径向挡潮层8、8’是由纵包铝塑复合带制成。Embodiment of the utility model: The utility model can be a single-core structure or a three-core structure. The single-core structure is composed of a water-blocking conductor 1, an inner shielding layer 2, an insulating layer 3, and an outer shielding layer 4 from the inside to the outside. , a semiconductive resistance water inner layer 5, a metal shielding layer 6, a semiconductive resistance water outer layer 7, a radial moisture barrier 8 and an outer protective layer 9; the three-core structure is composed of three insulated wire cores 10, a water-blocking filling rope 11. Water-blocking layer 12, radial moisture-blocking layer 8' and outer sheath 9'. After three insulated wire cores 10 and water-blocking filling rope 11 are twisted into cables, the outer layer is followed by water-blocking layer 12, radial barrier Moisture layer 8', outer sheath 9', insulated wire core 10 is composed of water-blocking conductor 1', inner shielding layer 2', insulating layer 3', outer shielding layer 4', semi-conductive resistance water layer 5', metal shielding layer 6', the water-blocking conductors 1, 1' are formed by twisting a plurality of metal single wires 13, and the insulating water-blocking tape 14 is overlapped between the layers of the twisted metal single wires 13 (see Fig. 1 and Fig. 2). Among them, the metal single wire 13 can be made of metal copper single wire; it can also be made of metal aluminum single wire; the insulating layer 3, 3' is made of waterproof tree cross-linked polyethylene material; the radial moisture barrier layer 8, 8' is Made of longitudinally wrapped aluminum-plastic composite tape.

Claims (4)

1.一种全阻水抗水树交联聚乙烯绝缘电力电缆,它可以是单芯结构,也可以是三芯结构,单芯结构由内到外依次是由阻水导体(1)、内屏蔽层(2)、绝缘层(3)、外屏蔽层(4)、半导电阻水内层(5)、金属屏蔽层(6)、半导电阻水外层(7)、径向挡潮层(8)和外护层(9)组成;三芯结构是由三根绝缘线芯(10)、阻水填充绳(11)、阻水层(12)、径向挡潮层(8’)与外护层(9’)组成,三根绝缘线芯(10)与阻水填充绳(11)绞合成缆后,外层依次是阻水层(12)、径向挡潮层(8’)、外护层(9’),绝缘线芯(10)是由阻水导体(1’)、内屏蔽层(2’)、绝缘层(3’)、外屏蔽层(4’)、半导电阻水层(5’)、金属屏蔽层(6’)组成,其特征在于阻水导体(1、1’)是由多根金属单线(13)绞合而成,在金属单线(13)绞合的层与层之间重叠绕包绝缘阻水带(14)。1. A fully water-blocking, water-tree-resistant, cross-linked polyethylene insulated power cable, which can be a single-core structure or a three-core structure. The single-core structure is composed of water-blocking conductors (1), inner Shielding layer (2), insulating layer (3), outer shielding layer (4), semiconductive resistance water inner layer (5), metal shielding layer (6), semiconductive resistance water outer layer (7), radial moisture barrier layer (8) and outer sheath (9); the three-core structure is composed of three insulated wire cores (10), water-blocking filling rope (11), water-blocking layer (12), radial moisture-blocking layer (8') Composed of outer sheath (9'), three insulated cores (10) and water-blocking filling rope (11) are twisted into a cable, and the outer layer is followed by water-blocking layer (12) and radial moisture-blocking layer (8') , outer sheath (9'), insulated wire core (10) is composed of water-blocking conductor (1'), inner shielding layer (2'), insulating layer (3'), outer shielding layer (4'), semiconducting Composed of a resistance water layer (5') and a metal shielding layer (6'), it is characterized in that the water resistance conductor (1, 1') is formed by twisting a plurality of metal single wires (13). The overlapping insulation water-blocking tapes (14) are overlapped between the combined layers. 2.根据权利要求1所述的全阻水抗水树交联聚乙烯电力电缆,其特征在于所述的金属单线(1 3)可以是金属铜单线;也可以金属铝单线。2. The water-blocking and water-tree-resistant XLPE power cable according to claim 1, characterized in that the metal single wire (13) can be a metal copper single wire or a metal aluminum single wire. 3.根据权利要求1所述的全阻水抗水树交联聚乙烯绝缘电力电缆,其特征在于所述的绝缘层(3、3’)是由防水树交联聚乙烯绝缘材料制成。3. The water-resistant and water-tree-resistant cross-linked polyethylene insulated power cable according to claim 1, characterized in that the insulating layer (3, 3') is made of waterproof tree cross-linked polyethylene insulating material. 4.根据权利要求1所述全阻水抗水树交联聚乙烯绝缘电力电缆,其特征在于所述的径向挡潮层(8、8’)是由纵包铝塑复合带制成。4. The water-blocking, water-tree-resistant, cross-linked polyethylene insulated power cable according to claim 1, characterized in that the radial moisture barrier (8, 8') is made of longitudinally wrapped aluminum-plastic composite tape.
CNU200720021040XU 2007-04-23 2007-04-23 Cross-linked polythene insulation power cable based on fully water retarding and resisting tree Expired - Lifetime CN201069676Y (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102364600A (en) * 2011-11-16 2012-02-29 江苏亨通高压电缆有限公司 Split-phase lead-coated submarine cable
CN103489528A (en) * 2013-09-16 2014-01-01 无锡市长城电线电缆有限公司 Crosslinked polyethylene insulating and water-blocking power cable
CN104877221A (en) * 2015-06-09 2015-09-02 中利科技集团股份有限公司 Medium-pressure water-tree-retardant crosslinked polyethylene cable material and cable using cable material
CN106158115A (en) * 2015-04-02 2016-11-23 江苏宝安电缆有限公司 One is pressed crosslinked polyethylene water repellent electric cable
CN108461196A (en) * 2018-04-20 2018-08-28 山东森联能源科技有限公司 A kind of anticorrosive, stretch-proof, direct-burried water-resisting medium-voltage cable
CN108508504A (en) * 2017-02-24 2018-09-07 欧姆龙株式会社 liquid intrusion detection device
CN112233837A (en) * 2020-10-14 2021-01-15 上海电缆研究所有限公司 Bundled submarine transmission cables
CN119177452A (en) * 2023-06-21 2024-12-24 中国石油天然气股份有限公司 Cathode protection potential testing device for underground casing of oil field and use method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102364600A (en) * 2011-11-16 2012-02-29 江苏亨通高压电缆有限公司 Split-phase lead-coated submarine cable
CN103489528A (en) * 2013-09-16 2014-01-01 无锡市长城电线电缆有限公司 Crosslinked polyethylene insulating and water-blocking power cable
CN106158115A (en) * 2015-04-02 2016-11-23 江苏宝安电缆有限公司 One is pressed crosslinked polyethylene water repellent electric cable
CN104877221A (en) * 2015-06-09 2015-09-02 中利科技集团股份有限公司 Medium-pressure water-tree-retardant crosslinked polyethylene cable material and cable using cable material
CN108508504A (en) * 2017-02-24 2018-09-07 欧姆龙株式会社 liquid intrusion detection device
CN108461196A (en) * 2018-04-20 2018-08-28 山东森联能源科技有限公司 A kind of anticorrosive, stretch-proof, direct-burried water-resisting medium-voltage cable
CN112233837A (en) * 2020-10-14 2021-01-15 上海电缆研究所有限公司 Bundled submarine transmission cables
CN119177452A (en) * 2023-06-21 2024-12-24 中国石油天然气股份有限公司 Cathode protection potential testing device for underground casing of oil field and use method

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Granted publication date: 20080604