CN201050559Y - Automobile clutch automatically compensating abrasion of frictional disk - Google Patents
Automobile clutch automatically compensating abrasion of frictional disk Download PDFInfo
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- CN201050559Y CN201050559Y CNU2007200841943U CN200720084194U CN201050559Y CN 201050559 Y CN201050559 Y CN 201050559Y CN U2007200841943 U CNU2007200841943 U CN U2007200841943U CN 200720084194 U CN200720084194 U CN 200720084194U CN 201050559 Y CN201050559 Y CN 201050559Y
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- 238000005299 abrasion Methods 0.000 title abstract 2
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 16
- 238000012423 maintenance Methods 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D13/00—Friction clutches
- F16D13/58—Details
- F16D13/75—Features relating to adjustment, e.g. slack adjusters
- F16D13/757—Features relating to adjustment, e.g. slack adjusters the adjusting device being located on or inside the clutch cover, e.g. acting on the diaphragm or on the pressure plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D13/00—Friction clutches
- F16D13/58—Details
- F16D13/70—Pressure members, e.g. pressure plates, for clutch-plates or lamellae; Guiding arrangements for pressure members
- F16D13/71—Pressure members, e.g. pressure plates, for clutch-plates or lamellae; Guiding arrangements for pressure members in which the clutching pressure is produced by springs only
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
Description
技术领域:Technical field:
本实用新型涉及一种汽车部件,特别是一种膜片弹簧式汽车离合器。The utility model relates to an automobile component, in particular to a diaphragm spring type automobile clutch.
背景技术:Background technique:
汽车离合器是汽车的一个部件,担负发动机动力的传递和切断功能。目前,公知的膜片弹簧式汽车离合器由摩擦片、压盘、膜片弹簧、离合器盖组成。在使用过程中,由于摩擦片的磨损,膜片弹簧式汽车离合器会出现下述问题:The automobile clutch is a part of the automobile, which is responsible for the transmission and cut-off of engine power. At present, known diaphragm spring type automobile clutch is made up of friction plate, pressure plate, diaphragm spring, clutch cover. During use, due to the wear of the friction plate, the diaphragm spring type automobile clutch will have the following problems:
1、在摩擦片的设计磨损极限范围内,据膜片弹簧的非线性弹性特性,摩擦片磨损后膜片弹簧压紧力大于摩擦片未磨损时的设计工作压力,因而分离离合器的分离力会增大,降低操纵舒适性。1. Within the design wear limit range of the friction plate, according to the nonlinear elastic characteristics of the diaphragm spring, the pressing force of the diaphragm spring after the friction plate is worn is greater than the design working pressure when the friction plate is not worn, so the separation force of the separation clutch will decrease. Increased, decreased handling comfort.
2、当摩擦片磨损后,膜片弹簧的倾斜度变小,轴向尺寸变大,使离合器间隙C变小,膜片弹簧的内端就有可能与分离轴承相接触,使离合器在传递扭矩时处于半离合状态,导致压紧力不足,降低扭矩传递效率。2. When the friction plate is worn, the inclination of the diaphragm spring becomes smaller and the axial dimension becomes larger, so that the gap C of the clutch becomes smaller, and the inner end of the diaphragm spring may be in contact with the release bearing, so that the clutch can transmit torque When it is in a half-clutch state, the pressing force is insufficient and the torque transmission efficiency is reduced.
实用新型内容:Utility model content:
本实用新型要解决的技术问题是:提供一种能够自动补偿摩擦片磨损的自动补偿摩擦片磨损的汽车离合器,以解决现有膜片弹簧式汽车离合器存在的上述问题。The technical problem to be solved by the utility model is: to provide an automobile clutch capable of automatically compensating the wear of the friction plate, which can automatically compensate for the wear of the friction plate, so as to solve the above-mentioned problems existing in the existing diaphragm spring type automobile clutch.
解决上述技术问题的技术方案是:一种自动补偿摩擦片磨损的汽车离合器,包括摩擦片、压盘、膜片弹簧、离合器盖和自动补偿摩擦片磨损机构,所述的自动补偿摩擦片磨损机构由下调整环、上调整环、补偿片、保持簧片、下调整环作用弹簧、补偿片作用弹簧、初始定位装置组成,下调整环、上调整环通过螺纹或端面上的锯齿状斜面配合组成一个环状体并装在压盘和膜片弹簧之间,膜片弹簧压靠在上调整环上,保持簧片的一端为固定端固定在压盘上,另一端为自由端穿过上调整环的定位槽压靠在初始定位装置顶部;初始定位装置底部固定安装在离合器盖上;在压盘和保持簧片自由端之间安装有一个沿周向断面高度变化的补偿片。The technical solution for solving the above-mentioned technical problems is: an automobile clutch that automatically compensates for friction plate wear, including friction plates, a pressure plate, a diaphragm spring, a clutch cover and an automatic compensation mechanism for friction plate wear, and the automatic compensation mechanism for friction plate wear It is composed of lower adjusting ring, upper adjusting ring, compensating plate, retaining reed, acting spring of lower adjusting ring, acting spring of compensating plate, and initial positioning device. The lower adjusting ring and the upper adjusting ring are composed of thread or serrated slope on the end face. A ring is installed between the pressure plate and the diaphragm spring, the diaphragm spring is pressed against the upper adjustment ring, one end of the reed is fixed on the pressure plate, and the other end is the free end through the upper adjustment ring. The positioning groove of the ring presses against the top of the initial positioning device; the bottom of the initial positioning device is fixedly installed on the clutch cover; a compensating sheet whose height varies along the circumferential section is installed between the pressure plate and the free end of the retaining reed.
由于采用上述结构,本实用新型具有的有益效果是:在已有膜片弹簧式汽车离合器中增加少量零件的前提下,实现:(1)在整个摩擦片的设计磨损极限范围内,对离合器摩擦片的压紧力不变,操纵舒适性得以保持在原设计状态;(2)在整个摩擦片的设计磨损极限范围内,离合器间隙C不变,从而保证膜片弹簧轴向位置不变,使离合器传递扭矩的性能得以保持在原设计状态,扭矩传递效率不会降低。Due to the adoption of the above structure, the utility model has the beneficial effects of: under the premise of adding a small number of parts to the existing diaphragm spring type automobile clutch, it is realized: (1) within the design wear limit range of the entire friction plate, the clutch friction The pressing force of the friction plate remains unchanged, and the operating comfort can be kept at the original design state; (2) Within the design wear limit range of the entire friction plate, the clutch clearance C remains unchanged, so as to ensure that the axial position of the diaphragm spring remains unchanged, so that the clutch The performance of transmitting torque can be kept at the original design state, and the efficiency of torque transmission will not be reduced.
下面,结合附图和实施例对本实用新型之自动补偿摩擦片磨损的汽车离合器的技术特征作进一步的说明。Below, the technical features of the automobile clutch that automatically compensates for friction plate wear of the utility model will be further described in conjunction with the accompanying drawings and embodiments.
附图说明:Description of drawings:
图1:本实用新型之自动补偿摩擦片磨损的汽车离合器的结构示意图(去掉离合器盖的正向局部图);Fig. 1: the structure schematic diagram of the automobile clutch (removing the front partial view of the clutch cover) of the automatic compensation friction plate wear of the utility model;
图2:实施例一之自动补偿摩擦片磨损的汽车离合器的结构示意图(图1的A-A剖视图之一);Fig. 2: the structural representation (one of A-A sectional view of Fig. 1) of the automobile clutch of automatic compensation friction disc wear of embodiment one;
图3:实施例二之自动补偿摩擦片磨损的汽车离合器的结构示意图(图1的A-A剖视图之二);Fig. 3: the structural representation of the automobile clutch of the automatic compensation friction lining wear of embodiment two (the A-A sectional view two of Fig. 1);
图4:实施例二之自动补偿摩擦片磨损机构的上、下调整环配合示意图。Figure 4: Schematic diagram of the cooperation of the upper and lower adjustment rings of the mechanism for automatically compensating for friction plate wear in
在图1~图4中:In Figures 1 to 4:
1-摩擦片,2-压盘,Q-压盘上用于安装上下调整环的环形凹槽,P-压盘上用于安装补偿片的弧形凹槽,3-下调整环作用弹簧,4-下调整环,5-上调整环,O-上调整环上的周向定位槽,6-初始定位装置,7-保持簧片,8-补偿片,9-离合器盖,10-补偿片作用弹簧,11-膜片弹簧,12-分离轴承,13-保持簧片固定端固定螺钉;1-friction plate, 2-pressure plate, Q-annular groove on the pressure plate for installing the upper and lower adjusting rings, P-arc groove on the pressure plate for installing the compensation plate, 3-acting spring of the lower adjusting ring, 4-lower adjustment ring, 5-upper adjustment ring, O-circumferential positioning groove on the upper adjustment ring, 6-initial positioning device, 7-holding reed, 8-compensation sheet, 9-clutch cover, 10-compensation sheet Action spring, 11-diaphragm spring, 12-release bearing, 13-holding the fixing screw at the fixed end of the reed;
λ为摩擦片磨损量,C为离合器间隙。λ is the wear amount of the friction plate, and C is the clutch clearance.
具体实施方式:Detailed ways:
实施例一:Embodiment one:
一种自动补偿摩擦片磨损的汽车离合器,包括摩擦片1、压盘2、膜片弹簧11、离合器盖9和自动补偿摩擦片磨损机构,所述的自动补偿摩擦片磨损机构由下调整环4、上调整环5、补偿片8、保持簧片7、下调整环作用弹簧3、补偿片作用弹簧10、初始定位装置6组成,压盘2上有一环形凹槽Q,下调整环4的上部与上调整环5的下部通过螺纹连接组成一个其圆环宽度比环形凹槽Q宽度略小的环状体、并装在压盘的环形凹槽Q和膜片弹簧11之间,下调整环4的下端顶住环形凹槽Q底部;上调整环5的上端顶靠在膜片弹簧11下;保持簧片7的一端为固定端通过固定螺钉13固定在压盘2上,另一端为自由端穿过上调整环的定位槽O压靠在初始定位装置6的顶部;具有两个直角折弯形的初始定位装置6的底部固定安装在离合器盖9上;在压盘2上的弧形凹槽P和保持簧片7的自由端之间安装有一个沿周向断面高度变化的补偿片8(参见图1、图2)。An automobile clutch that automatically compensates friction plate wear, including friction plate 1,
实施例二:Embodiment two:
一种自动补偿摩擦片磨损的汽车离合器,其基本结构同实施例一,所不同之处在于:所述自动补偿摩擦片磨损机构中,下调整环4的上端面、上调整环5的下端面分别是锯齿状斜面,(参见图4),下、上调整环通过端面的锯齿状斜面相互配合组成一个环状体,下调整环的下端顶住环形凹槽底部;上调整环的上端顶靠在膜片弹簧下(参见图1、图3)。工作时,下调整环4沿周向转动时依靠锯齿状斜面使上调整环5沿轴向向右移动(即离开发动机)。An automobile clutch that automatically compensates for friction plate wear, its basic structure is the same as that of Embodiment 1, the difference is that in the automatic compensation friction plate wear mechanism, the upper end surface of the
工作原理及工作过程:Working principle and working process:
以实施例一为例,在摩擦片1磨损值达λ后,压盘2沿轴向向左移动λ值(即靠近发动机),在压盘2与保持簧片自由端之间新增间隙λ值,补偿片8在补偿片作用弹簧10作用下沿压盘2上的弧形凹槽P移动,依靠沿周向断面高度的变化补偿间隙λ值;当离合器分离时,膜片弹簧11外端向右移动(即离开发动机)离开上调整环5,施加在上调整环5上的压紧力消除,下调整环4在下调整环作用弹簧3的作用下沿圆周转动,而上调整环5和下调整环4之间是螺纹连接,且上调整环5上有周向定位槽O,被保持簧片7的自由端卡住,不能转动,因此,上调整环5沿轴向向右移动λ值(即离开发动机),弥补摩擦片磨损量λ值,使膜片弹簧11的外端在离合器分离结束时重新在原轴向位置压靠在上调整环5上,补偿过程完成,膜片弹簧11恢复到摩擦片1磨损前的轴向位置和状态,C值不变,使离合器传递扭矩的性能保持在原设计状态,保证汽车离合器在使用过程中不会因为摩擦片的磨损而导致膜片弹簧压紧力变化。Taking Embodiment 1 as an example, after the wear value of the friction plate 1 reaches λ, the
对于实施例二所述结构,其工作原理及工作过程类似,不同之处在于:工作时,下调整环4沿周向转动时依靠锯齿状斜面使上调整环5向右移动。As for the structure described in
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007200841943U CN201050559Y (en) | 2007-04-12 | 2007-04-12 | Automobile clutch automatically compensating abrasion of frictional disk |
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| CNU2007200841943U CN201050559Y (en) | 2007-04-12 | 2007-04-12 | Automobile clutch automatically compensating abrasion of frictional disk |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102128216B (en) * | 2010-01-14 | 2012-03-07 | 黄石神州行离合器制造有限公司 | Self-regulating pushing-type clutch |
| CN102884333A (en) * | 2010-05-25 | 2013-01-16 | 舍弗勒技术股份两合公司 | Friction clutch with travel-controlled wear compensation |
| CN103370556A (en) * | 2011-03-31 | 2013-10-23 | 舍弗勒技术股份两合公司 | Ramp ring and carrier for a compensating adjustment device of a friction clutch |
| CN103502671A (en) * | 2011-04-21 | 2014-01-08 | 舍弗勒技术股份两合公司 | Compensation adjustment device for a friction clutch |
| CN106678195A (en) * | 2017-01-05 | 2017-05-17 | 长春东离合器股份有限公司 | Diaphragm spring clutch with self-adjustment mechanism |
| CN107023588A (en) * | 2015-11-26 | 2017-08-08 | 法雷奥离合器公司 | Particularly for the wear compensation type clutch apparatus of motor vehicles |
| CN107110237A (en) * | 2014-10-27 | 2017-08-29 | 玛帕机器零件工业股份有限公司 | Be self-regulated clutch |
| CN112145571A (en) * | 2020-09-22 | 2020-12-29 | 长春一东离合器股份有限公司苏州研发中心 | Automobile clutch capable of automatically compensating abrasion |
| WO2021230837A1 (en) * | 2020-05-15 | 2021-11-18 | Dönmez Debri̇yaj Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Clutch cover assembly compensating lining wear precisely and automatically |
| CN113700767A (en) * | 2021-09-02 | 2021-11-26 | 长春一东离合器股份有限公司苏州研发中心 | Wear compensation device of clutch actuator |
| CN113864353A (en) * | 2021-09-30 | 2021-12-31 | 沧州巨擎汽车配件有限公司 | Double-plate self-adjusting clutch for AMT automobile |
| WO2023204778A1 (en) * | 2022-04-20 | 2023-10-26 | Dönmez Debri̇yaj Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Lining system with sensor |
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2007
- 2007-04-12 CN CNU2007200841943U patent/CN201050559Y/en not_active Expired - Fee Related
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102128216B (en) * | 2010-01-14 | 2012-03-07 | 黄石神州行离合器制造有限公司 | Self-regulating pushing-type clutch |
| CN102884333A (en) * | 2010-05-25 | 2013-01-16 | 舍弗勒技术股份两合公司 | Friction clutch with travel-controlled wear compensation |
| CN102884333B (en) * | 2010-05-25 | 2015-06-17 | 舍弗勒技术股份两合公司 | Friction clutch with travel-controlled wear compensation |
| CN103370556A (en) * | 2011-03-31 | 2013-10-23 | 舍弗勒技术股份两合公司 | Ramp ring and carrier for a compensating adjustment device of a friction clutch |
| CN103370556B (en) * | 2011-03-31 | 2016-05-18 | 舍弗勒技术股份两合公司 | Ramp ring and carrier for a compensating adjustment device of a friction clutch |
| CN103502671A (en) * | 2011-04-21 | 2014-01-08 | 舍弗勒技术股份两合公司 | Compensation adjustment device for a friction clutch |
| CN103502671B (en) * | 2011-04-21 | 2016-01-27 | 舍弗勒技术股份两合公司 | Compensation adjustment device for a friction clutch |
| CN107110237B (en) * | 2014-10-27 | 2019-10-22 | 玛帕机器零件工业股份有限公司 | self-adjusting clutch |
| CN107110237A (en) * | 2014-10-27 | 2017-08-29 | 玛帕机器零件工业股份有限公司 | Be self-regulated clutch |
| CN107023588A (en) * | 2015-11-26 | 2017-08-08 | 法雷奥离合器公司 | Particularly for the wear compensation type clutch apparatus of motor vehicles |
| CN106678195B (en) * | 2017-01-05 | 2019-07-09 | 长春一东离合器股份有限公司 | Diaphragm spring clutch with self-adjusting mechanism |
| CN106678195A (en) * | 2017-01-05 | 2017-05-17 | 长春东离合器股份有限公司 | Diaphragm spring clutch with self-adjustment mechanism |
| WO2021230837A1 (en) * | 2020-05-15 | 2021-11-18 | Dönmez Debri̇yaj Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Clutch cover assembly compensating lining wear precisely and automatically |
| CN114270065A (en) * | 2020-05-15 | 2022-04-01 | 登梅兹离合器工贸股份公司 | Clutch cover assembly with accurate and automatic lining wear compensation |
| EP4010605A4 (en) * | 2020-05-15 | 2022-09-28 | Dönmez Debriyaj Sanayi Ve Ticaret Anonim Sirketi | CLUTCH COVER ASSEMBLY PRECISELY AND AUTOMATICALLY COMPENSATE FOR LINING WEAR |
| CN112145571A (en) * | 2020-09-22 | 2020-12-29 | 长春一东离合器股份有限公司苏州研发中心 | Automobile clutch capable of automatically compensating abrasion |
| CN112145571B (en) * | 2020-09-22 | 2022-03-29 | 长春一东离合器股份有限公司苏州研发中心 | Automobile clutch capable of automatically compensating abrasion |
| CN113700767A (en) * | 2021-09-02 | 2021-11-26 | 长春一东离合器股份有限公司苏州研发中心 | Wear compensation device of clutch actuator |
| CN113700767B (en) * | 2021-09-02 | 2023-03-24 | 长春一东离合器股份有限公司苏州研发中心 | Wear compensation device of clutch actuator |
| CN113864353A (en) * | 2021-09-30 | 2021-12-31 | 沧州巨擎汽车配件有限公司 | Double-plate self-adjusting clutch for AMT automobile |
| CN113864353B (en) * | 2021-09-30 | 2023-06-23 | 沧州巨擎汽车配件有限公司 | Double plate self-adjusting clutch for AMT automobile |
| WO2023204778A1 (en) * | 2022-04-20 | 2023-10-26 | Dönmez Debri̇yaj Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Lining system with sensor |
| US12104654B2 (en) | 2022-04-20 | 2024-10-01 | Dönmez Debri̇yaj Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Lining system with sensor |
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Granted publication date: 20080423 Termination date: 20100412 |