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CN201058854Y - A fixed bed device for Fischer-Tropsch synthesis - Google Patents

A fixed bed device for Fischer-Tropsch synthesis Download PDF

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CN201058854Y
CN201058854Y CNU2007201495897U CN200720149589U CN201058854Y CN 201058854 Y CN201058854 Y CN 201058854Y CN U2007201495897 U CNU2007201495897 U CN U2007201495897U CN 200720149589 U CN200720149589 U CN 200720149589U CN 201058854 Y CN201058854 Y CN 201058854Y
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fischer
reactor
fixed bed
heater
tropsch synthesis
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魏伟胜
石勇
徐建
鲍晓军
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China University of Petroleum Beijing
China National Petroleum Corp
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China National Petroleum Corp
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Abstract

本实用新型提供了一种用于费托合成制液态烃的固定床装置,包括:加热器、连接在加热器的上部的反应器、套设于反应器外并与加热器相连接的套管,其中,该加热器内设有加热介质烟道气管道,该烟道气管道的入口开设于加热器的上部,烟道气管道的出口开设于加热器的下部,通过烟道气管道将进入加热器中的循环水进行加热,加热器的器壁上分别开设该循环水的入口和出口,循环水的出口开设于加热器的上部,且与所述反应器外的套管相通;加热器内设置有原料气管道,原料气入口和原料气出口设置在加热器器壁上,该原料气出口与反应器相连通。这种费托合成用固定床装置,可以有效地解决了费托合成反应热过大的问题,保证了原料气的充分反应,提高了费托合成反应的转化率。

Figure 200720149589

The utility model provides a fixed bed device for producing liquid hydrocarbons by Fischer-Tropsch synthesis, which comprises: a heater, a reactor connected to the upper part of the heater, and a casing sleeved outside the reactor and connected with the heater , wherein, the heater is provided with a heating medium flue gas pipeline, the inlet of the flue gas pipeline is opened on the upper part of the heater, and the outlet of the flue gas pipeline is opened on the lower part of the heater, through the flue gas pipeline will enter The circulating water in the heater is heated, and the inlet and outlet of the circulating water are respectively set on the wall of the heater, and the outlet of the circulating water is set on the upper part of the heater and communicates with the casing outside the reactor; the heater A raw material gas pipeline is arranged inside, a raw material gas inlet and a raw material gas outlet are arranged on the wall of the heater, and the raw material gas outlet communicates with the reactor. This fixed-bed device for Fischer-Tropsch synthesis can effectively solve the problem of excessive reaction heat in Fischer-Tropsch synthesis, ensure sufficient reaction of raw material gas, and improve the conversion rate of Fischer-Tropsch synthesis reaction.

Figure 200720149589

Description

一种用于费托合成的固定床装置 A fixed bed device for Fischer-Tropsch synthesis

技术领域 technical field

本实用新型提供一种固定床装置,其为用于费托合成反应的装置,尤其是指利用一种经过改良的、将合成气通过费托合成反应可以比较充分转化成液态烃类的固定床装置。The utility model provides a fixed bed device, which is a device for Fischer-Tropsch synthesis reaction, especially refers to the use of an improved fixed bed that can fully convert synthesis gas into liquid hydrocarbons through Fischer-Tropsch synthesis reaction. device.

背景技术 Background technique

由于石油资源的日益短缺和劣质化,随着成品油需求的不断增加,以及环保法规的日益严格,通过新的方法获取优质的液态成品油燃料,是当前中国乃至全球面临的重大问题。费托合成是利用H2和CO为主要成分在催化剂的作用下合成烃的过程,是生产液体燃料的新途径,也是目前最有效最有前景的技术。它可以用于煤制油、天然气制油等多种加工过程。Due to the increasing shortage and poor quality of petroleum resources, the increasing demand for refined oil products, and the increasingly stringent environmental regulations, obtaining high-quality liquid refined oil fuels through new methods is a major problem facing China and the world. Fischer-Tropsch synthesis is the process of using H2 and CO as the main components to synthesize hydrocarbons under the action of a catalyst. It is a new way to produce liquid fuels and is currently the most effective and promising technology. It can be used in various processing processes such as coal to oil, natural gas to oil, etc.

根据催化剂的不同,费托合成反应器可以有多种形式,例如固定床、气固流化床和浆态床等。其中气固流化床操作复杂、容易积碳,现在已较少使用。浆态床具有传热效果好,反应温度易于控制等优点,是费托合成反应器发展的主流。但是浆态床反应器的单程转化率低,固液分离困难,只适合于大型合成油装置。固定床则具有操作简单,形式灵活多样的特点,对于众多中小型合成油装置具有很大的吸引力,但固定床传热性能不好是制约其发展的重要因素。According to different catalysts, Fischer-Tropsch synthesis reactors can have various forms, such as fixed bed, gas-solid fluidized bed and slurry bed, etc. Among them, the operation of gas-solid fluidized bed is complicated and easy to deposit carbon, so it is less used now. Slurry bed has the advantages of good heat transfer effect and easy control of reaction temperature, and is the mainstream of Fischer-Tropsch synthesis reactor development. However, the single-pass conversion rate of the slurry bed reactor is low, and solid-liquid separation is difficult, so it is only suitable for large-scale synthetic oil plants. The fixed bed has the characteristics of simple operation and flexible and diverse forms, which is very attractive to many small and medium-sized synthetic oil plants, but the poor heat transfer performance of the fixed bed is an important factor restricting its development.

传统的费托合成用固定床装置是采取气体从上到下的进料方式,换热介质在套管中从下到上的逆流循环。这种换热方式并不能有效地将催化剂床层前端所释放的大量反应热迅速移出,容易导致反应器“飞温”,使生成目的产物的选择性下降,并易于形成积碳。而且采用固定床装置的气体单程转化率不高,需要利用动力装置进行尾气循环,增加了装置的运行成本。The traditional fixed-bed device for Fischer-Tropsch synthesis adopts the feeding method of gas from top to bottom, and the heat exchange medium circulates countercurrently in the casing from bottom to top. This heat exchange method cannot effectively remove a large amount of reaction heat released at the front end of the catalyst bed quickly, which may easily lead to "flying temperature" of the reactor, reduce the selectivity of the target product, and easily form carbon deposits. Moreover, the single-pass gas conversion rate of the fixed-bed device is not high, and the exhaust gas circulation needs to be carried out by the power device, which increases the operating cost of the device.

实用新型内容Utility model content

本实用新型提供一种用于费托合成反应的新型固定床装置,该装置可以使反应热能够有效移出,避免出现反应热点和飞温现象,使整个反应体系温度维持在“恒温范围”,保证了反应的顺利进行,而且通过实行多组反应器操作,极大程度地提高了合成气的单程转化率,使尾气不用循环。The utility model provides a novel fixed bed device for Fischer-Tropsch synthesis reaction. The device can effectively remove reaction heat, avoid reaction hot spots and overheating phenomena, and maintain the temperature of the entire reaction system in a "constant temperature range" to ensure To ensure the smooth progress of the reaction, and through the implementation of multiple reactor operations, the single-pass conversion rate of the synthesis gas is greatly improved, so that the tail gas does not need to be recycled.

本实用新型的目的在于提供一种用于费托合成反应的固定床装置,借助该新型固定床装置,使合成气(原料气)从固定床底部进入反应器的催化剂床层发生费托合成反应,在反应器外的套管中通入循环水,循环水在反应器下部吸热,上部放热,从而维持反应器的温度恒定,即保证了反应器中催化剂层反应的温度恒定,杜绝了飞温的发生,本实用新型的方法尤其适用于中小型规模的简单方便的液态烃的生产过程。The purpose of this utility model is to provide a fixed bed device for Fischer-Tropsch synthesis reaction, by means of this novel fixed bed device, the synthesis gas (raw material gas) enters the catalyst bed of the reactor from the bottom of the fixed bed to undergo a Fischer-Tropsch synthesis reaction , the circulating water is passed into the casing outside the reactor, and the circulating water absorbs heat in the lower part of the reactor and releases heat in the upper part, thereby maintaining a constant temperature in the reactor, that is, ensuring a constant temperature of the catalyst layer reaction in the reactor, and eliminating The method of the utility model is especially suitable for the simple and convenient production process of liquid hydrocarbons on a small and medium scale due to the occurrence of runaway temperature.

本实用新型的目的可以通过以下技术方案来实现。The purpose of this utility model can be achieved through the following technical solutions.

本实用新型提供一种用于费托合成反应的固定床装置,其特征在于:该固定床装置它至少由两组首尾相串连的固定床组成,每组固定床均包括反应器、与该反应器对应相连接的加热器、与该加热器相接的套管、换热器(也可称为冷凝器)和三相分离器,其中,每组固定床的加热器内均设置有原料气管道和加热介质管道,加热器的器壁上设有原料气入口和原料气出口,该原料气出口与该组反应器相连通,加热器器壁上还设有加热介质入口、加热介质出口,以及加热器的循环水入口和循环水出口,每组加热器的循环水出口与该组套管相通,所述的两组串连的反应器之间均依次串连有换热器和三相分离器。The utility model provides a fixed bed device for Fischer-Tropsch synthesis reaction, which is characterized in that: the fixed bed device is at least composed of two groups of fixed beds connected end to end in series, each group of fixed beds includes a reactor, and the The reactor corresponds to a heater connected to the heater, a sleeve connected to the heater, a heat exchanger (also called a condenser) and a three-phase separator, wherein each set of fixed-bed heaters is equipped with a raw material Gas pipeline and heating medium pipeline, the wall of the heater is provided with a raw material gas inlet and a raw material gas outlet, and the raw material gas outlet is connected with the group of reactors, and the heater wall is also provided with a heating medium inlet and a heating medium outlet , and the circulating water inlet and the circulating water outlet of the heater, the circulating water outlet of each set of heaters communicates with the set of casing pipes, and the two sets of reactors connected in series are sequentially connected with heat exchangers and three phase separator.

上述的反应器的内部还装设有催化剂,因此该反应器的内部也可称为催化剂床层。The above reactor is also equipped with a catalyst inside, so the inside of the reactor can also be referred to as a catalyst bed.

本实用新型通过使原料气从反应器的底部进入催化剂床层从而发生费托合成反应,并且在反应器外的套管中(反应器外壁与套管内壁之间的空间)通入循环水,循环水在套管中的运行方向与原料气在反应器中的运行方向(自下而上)相同,即,循环水在反应器下部吸热,上部放热,从而维持反应器的温度恒定,杜绝了飞温的发生,提高了合成气的单程转化率。In the utility model, the Fischer-Tropsch synthesis reaction occurs by making the raw material gas enter the catalyst bed from the bottom of the reactor, and feed circulating water into the sleeve outside the reactor (the space between the outer wall of the reactor and the inner wall of the sleeve), The running direction of the circulating water in the casing is the same as that of the raw material gas in the reactor (from bottom to top), that is, the circulating water absorbs heat in the lower part of the reactor and releases heat in the upper part, thereby maintaining the constant temperature of the reactor. The occurrence of runaway temperature is prevented, and the single-pass conversion rate of syngas is improved.

本实用新型的上述固定床装置,借助两组或两组以上的固定床首尾串连,其中每组固定床均包括用于发生费托合成反应的反应器、用于加热循环水和反应气体(原料气)的加热器、用于循环水流动换热的套管,其中每组套管底部与该组加热器之间都相连接并且相通,且各组套管之间均上下相互连通以维持温度压力平衡,使原料气通过反应器时,可以在催化剂的作用下发生反应,两组或多组反应器相串连,可以使得第一组反应器中未反应完全的原料气接续进入下一组反应器中继续进行合成反应,达到充分反应的目的。Above-mentioned fixed bed device of the present utility model, by means of two groups or more than two groups of fixed beds end-to-end series connection, wherein each group of fixed beds all comprises the reactor that is used to take place Fischer-Tropsch synthesis reaction, is used for heating circulating water and reaction gas ( Raw material gas) heaters, casings for circulating water flow and heat exchange, wherein the bottom of each group of casings is connected and communicated with the group of heaters, and each group of casings are connected up and down to maintain The temperature and pressure are balanced, so that when the raw material gas passes through the reactor, it can react under the action of the catalyst. Two or more groups of reactors are connected in series, so that the unreacted raw material gas in the first group of reactors can continue to enter the next one. The synthesis reaction continues in the group reactor to achieve the purpose of full reaction.

在本实用新型上述的固定床装置中,所述的每一组反应器的底部优选还依次连接设置有产品收集器和产品槽,该产品收集器是用来收集在该反应器中反应生成的沸点高于反应温度的液体产品,该产品槽是用来收集从该产品收集器输送出来的产品,该产品优选是经过减压处理的产品。In the above-mentioned fixed bed device of the present utility model, the bottom of each group of reactors is preferably connected successively with a product collector and a product tank, and the product collector is used to collect the reaction generated in the reactor. The liquid product whose boiling point is higher than the reaction temperature, the product tank is used to collect the product transported from the product collector, and the product is preferably a product processed under reduced pressure.

在本实用新型的优选实施方式中,所述的每一组反应器的顶端均依次串连有具冷凝作用的换热器(冷凝器)、具分离作用的三相分离器,使反应生成的产物流经该换热器和三相分离器后,先冷凝,以筛出液态烃类产品(通过该换热器用来冷凝该反应器中反应生成的并从该反应器顶端流出的沸点较低的烃类和水)以及未转化的合成气,再在该三相分离器中对上述沸点较低的烃类和水以及未转化的合成气进行水相、油相和气相分离,油相经减压后作为低温冷凝产品可以被送到所述的产品槽中,水相减压后可精馏回收,气相则进入下一组反应器继续反应,以使得原料气的反应更加充分。最后一组反应器尾气分离出来后直接放空或者燃烧利用其能量,不再继续反应。In a preferred embodiment of the present utility model, the top of each group of reactors is sequentially connected in series with a heat exchanger (condenser) with condensation function and a three-phase separator with separation function, so that the reaction generated After the product flows through the heat exchanger and the three-phase separator, it is first condensed to sieve out the liquid hydrocarbon products (the heat exchanger is used to condense the reaction generated in the reactor and flows out from the top of the reactor with a lower boiling point) Hydrocarbons and water) and unconverted synthesis gas, and then in the three-phase separator, the above-mentioned hydrocarbons with lower boiling point, water and unconverted synthesis gas are separated into water phase, oil phase and gas phase, and the oil phase is passed through After decompression, it can be sent to the product tank as a low-temperature condensed product. The water phase can be rectified and recovered after decompression, and the gas phase enters the next group of reactors to continue the reaction, so that the reaction of the raw material gas is more complete. After the tail gas of the last group of reactors is separated, it is directly vented or burned to use its energy, and the reaction is no longer continued.

为了对加热器中流通的循环水进行加热,本发明的固定床装置的加热器可以采用任何公知的加热方式,在本实用新型的优选实施例中,加热器的加热介质采用的是烟道气,即,上述固定床装置在加热器的内部设置的加热介质管道优选为烟道气管道,加热器的器壁上设有的加热介质入口优选为烟道气入口,加热介质出口优选为烟道气出口,该烟道气入口优选在加热器的上部,烟道气出口在下部,用来使加热器内部运行的循环水加热至预定温度。In order to heat the circulating water circulating in the heater, the heater of the fixed bed device of the present invention can adopt any known heating method. In a preferred embodiment of the present utility model, what the heating medium of the heater adopts is flue gas , that is, the heating medium pipeline provided inside the heater of the above-mentioned fixed bed device is preferably a flue gas pipeline, the heating medium inlet provided on the wall of the heater is preferably a flue gas inlet, and the heating medium outlet is preferably a flue gas duct The gas outlet, the flue gas inlet is preferably at the upper part of the heater, and the flue gas outlet is at the lower part, which is used to heat the circulating water running inside the heater to a predetermined temperature.

为了实现本实用新型的固定床装置中循环水的循环,循环水在套管中运行并且流出,该套管的循环水出口处还连接有(或延伸连接有)储水罐,用来存储从该套管中流出的循环水,该储水罐能够及时的对所述循环水的温度、压力和液位进行调节。该储水罐上优选还设置有液位计和/或进出阀,以及更优选还设置有防爆阀,用以监控水位的状况和及时消除由于吸热过大造成水压升高过快的安全隐患。In order to realize the circulation of the circulating water in the fixed bed device of the present utility model, the circulating water runs in the casing and flows out, and the circulating water outlet of the casing is also connected (or extended) with a water storage tank for storing The circulating water flowing out of the sleeve can adjust the temperature, pressure and liquid level of the circulating water in a timely manner by the water storage tank. The water storage tank is also preferably provided with a liquid level gauge and/or an inlet and outlet valve, and more preferably also provided with an explosion-proof valve to monitor the water level and eliminate in time the safety hazard of excessive water pressure rise due to excessive heat absorption. Hidden danger.

在本实用新型的固定床装置中,所述的储水罐下端设有与加热器的器壁上开设的循环水入口相通的循环管线,因循环水上升至套管顶部的储水罐的时候,其与外界进行热交换后温度下降,而后由于重力或者循环泵的作用从外部的循环管线中流下以重新进入套管底部,开始循环。该循环管线可以分为自热循环管线和/或高压泵强制循环,高压泵循环管线即在管线上设置有高压循环泵,以便在高压的状态下实现循环。In the fixed bed device of the present utility model, the lower end of the water storage tank is provided with a circulation pipeline connected with the circulating water inlet on the wall of the heater. , the temperature drops after heat exchange with the outside world, and then flows down from the external circulation pipeline due to gravity or the action of the circulation pump to re-enter the bottom of the casing to start circulation. The circulation pipeline can be divided into a self-heating circulation pipeline and/or a high-pressure pump forced circulation. The high-pressure pump circulation pipeline is provided with a high-pressure circulation pump on the pipeline so as to realize circulation under high pressure.

在本实用新型的优选实施例中,加热器内设的原料气管道和加热介质管道优选为螺旋状管道,目的是为了增加传热换热的面积,加热介质管道(烟道气管道)更优选为螺旋状上行的管道。In a preferred embodiment of the present utility model, the raw material gas pipeline and the heating medium pipeline in the heater are preferably spiral pipelines, the purpose is to increase the area of heat transfer and heat exchange, and the heating medium pipeline (flue gas pipeline) is more preferably It is a spiral upward pipe.

本实用新型利用上述固定床装置进行费托合成的方法包括以下步骤:The utility model utilizes above-mentioned fixed bed device to carry out the method for Fischer-Tropsch synthesis comprising the following steps:

H2和CO为主要成分(H2/CO比为0.5-5.0)的新鲜合成气(原料气)进入所述固定床装置底部设置的加热器中,在原料气管道中流动,被热的循环水加热到合适的预热温度后,该合成气以从下至上的进料方式进入并通过该固定床装置的催化剂床层以发生费托合成反应,并与设置在该固定床装置外的套管中从下至上运行的循环水进行间接热量交换,优选在反应温度为180-350℃、压力为1.0-5.0MPa和操作线速度为0.02-3.2m/s条件下发生反应;在该方法中,循环水的预定加热温度优选比费托合成反应的反应温度低10-20℃。The fresh synthesis gas (raw material gas) with H 2 and CO as the main components (H 2 /CO ratio is 0.5-5.0) enters the heater set at the bottom of the fixed bed device, flows in the raw gas pipeline, and is heated by the hot circulating water After being heated to a suitable preheating temperature, the synthesis gas enters and passes through the catalyst bed layer of the fixed bed device in a feed-in manner from bottom to top to undergo a Fischer-Tropsch synthesis reaction, and is connected with the sleeve pipe arranged outside the fixed bed device The circulating water running from bottom to top in the middle is subjected to indirect heat exchange, preferably at a reaction temperature of 180-350°C, a pressure of 1.0-5.0MPa and an operating linear velocity of 0.02-3.2m/s; in this method, The predetermined heating temperature of the circulating water is preferably 10-20° C. lower than the reaction temperature of the Fischer-Tropsch synthesis reaction.

为了达到本实用新型的目的和效果,在本实用新型的优选实施例中,上述的固定床装置至少由两组固定床(首尾)串联而成;每组固定床的反应器的底部还设置有产品收集器和产品槽,反应器的顶端连接有换热器(冷凝作用)、三相分离器,在该反应器中反应生成的沸点高于反应温度的液体产品,其将靠自身重力流进该产品收集器,经减压后送到产品槽;而生成的沸点较低的烃类和水,其在反应温度下呈气态,将与未转化的合成气一起从反应器的顶端流出反应器,经过所述的换热器冷凝后,被送到所述的三相分离器中,目的是对水相、油相和气相进行分离,其中油相经减压后作为低温冷凝产品送到产品槽,水相减压后精馏回收,气相则进入下一组反应器继续反应。In order to achieve the purpose and effect of the present utility model, in a preferred embodiment of the present utility model, the above-mentioned fixed bed device is formed by at least two groups of fixed beds (head and tail) connected in series; the bottom of the reactor of each group of fixed beds is also provided with Product collector and product tank. The top of the reactor is connected with a heat exchanger (condensation) and a three-phase separator. In this reactor, the liquid product with a boiling point higher than the reaction temperature will flow into the reactor by its own gravity. The product collector, after decompression, is sent to the product tank; and the generated hydrocarbons and water with lower boiling points, which are gaseous at the reaction temperature, will flow out of the reactor from the top of the reactor together with the unconverted synthesis gas , after being condensed by the heat exchanger, it is sent to the three-phase separator for the purpose of separating the water phase, the oil phase and the gas phase, wherein the oil phase is decompressed and sent to the product as a low-temperature condensed product tank, the water phase is decompressed and recovered by rectification, and the gas phase enters the next set of reactors to continue the reaction.

在每组反应器底部均连接设置有该组相应的加热器,可以对循环水进行加热,使循环水上升至套管内与反应器中上行的合成气进行热交换;在该套管结构的上部还连接有储水罐,通过储水罐能够及时的对所述循环水的温度、压力和液位进行调节;在该反应器的内部装设有催化剂(该催化剂层也可称为催化剂床层),所述的催化剂可以是钴基、铁基或其他费托合成催化剂,所使用的催化剂应能满足在长期连续运行的周期中活性和选择性稳定且不易破碎的要求。外部还可优选设置有保温或加热装置,起到温度调节的作用。The bottom of each group of reactors is connected with the corresponding set of heaters, which can heat the circulating water, so that the circulating water rises into the casing to exchange heat with the synthesis gas going up in the reactor; at the upper part of the casing structure Also connected with a water storage tank, the temperature, pressure and liquid level of the circulating water can be adjusted in time by the water storage tank; a catalyst (the catalyst layer can also be called a catalyst bed layer) is installed inside the reactor ), the catalyst can be cobalt-based, iron-based or other Fischer-Tropsch synthesis catalysts, and the catalyst used should meet the requirements of stable activity and selectivity and not easily broken in the long-term continuous operation cycle. The outside can also preferably be provided with a heat preservation or heating device, which plays the role of temperature regulation.

对本领域而言,在固定床反应器中进行的强放热反应,当初始条件达到或超过某一限度时,反应产生的热量远远超过该系统能够排走的热量,出现热量瞬间的大量积累,热失衡恶化,造成反应系统温度呈现跳跃式的增加,导致整个系统失去控制,这种现象称为飞温。飞温对反应的转化率、选择性、催化剂的活性和寿命等都有不良影响。As far as this field is concerned, for a strong exothermic reaction carried out in a fixed-bed reactor, when the initial conditions reach or exceed a certain limit, the heat generated by the reaction far exceeds the heat that the system can discharge, and a large amount of instantaneous heat accumulation occurs , the thermal imbalance worsens, causing the temperature of the reaction system to increase by leaps and bounds, leading to the loss of control of the entire system. This phenomenon is called runaway temperature. The temperature runaway has adverse effects on the conversion rate, selectivity, activity and life of the catalyst, etc. of the reaction.

为了提高了费托反应的转化率和选择性,本实用新型的固定床装置优选至少由两组反应器串联而成。In order to improve the conversion rate and selectivity of the Fischer-Tropsch reaction, the fixed bed device of the present invention is preferably composed of at least two sets of reactors connected in series.

在本实用新型的技术方案中,原料合成气(原料气)在催化剂床层入口处的浓度较大,在催化剂作用下反应比较剧烈,放出大量的热,床层温度上升很快,在离入口1-2m处床层温度达到最大值。较高温度下反应加快,单位时间的放热量也增大,此时,如不能及时移走反应热,有导致床层“飞温”的危险。在本实用新型利用的反应器中,套管内装有循环水在装置底部的加热器中用高温烟道气将该循环水的水温加热到比反应温度低10-20℃,而后循环水与气体顺流自下而上通过反应器套管,在上升到原料气刚与催化剂接触开始反应的位置附近,开始与反应器进行热交换,将大量的反应热带出催化剂床层,保证催化剂床层维持在合成的反应温度。吸热后的循环水温度升高并部分汽化。因为随着原料合成气浓度的下降,反应的放热量逐渐变少,以至在催化剂床层的上部由于反应器的散热作用,催化剂床层的温度低于最佳反应温度,因而不利于合成气的继续反应;而此时循环管内的较高温度的循环水则向催化剂床层传热,保证剩余未转化的合成气继续发生反应,循环水则上升至套管顶部的(汽液)储水罐中,与外界进行热交换后温度下降,而后由于重力的作用从外部循环管线中流下(或者在高压泵的作用下)以重新进入套管底部,开始新的循环。In the technical solution of the utility model, the concentration of the raw material synthesis gas (raw material gas) at the entrance of the catalyst bed is relatively large, and the reaction is relatively violent under the action of the catalyst, and a large amount of heat is released, and the temperature of the bed rises rapidly. The bed temperature reaches the maximum at 1-2m. At a higher temperature, the reaction is accelerated, and the heat release per unit time is also increased. At this time, if the reaction heat cannot be removed in time, there is a danger of "flying temperature" of the bed. In the reactor utilized in the utility model, circulating water is housed in the casing, and the water temperature of the circulating water is heated to 10-20°C lower than the reaction temperature with high-temperature flue gas in the heater at the bottom of the device, and then the circulating water and gas It flows through the reactor casing from bottom to top, and starts to exchange heat with the reactor near the position where the raw material gas just contacts with the catalyst to start the reaction, and a large amount of reaction heat is taken out of the catalyst bed to ensure that the catalyst bed maintains at the synthesis reaction temperature. The temperature of the circulating water after absorbing heat rises and partly vaporizes. Because as the concentration of raw material syngas decreases, the heat release of the reaction gradually decreases, so that the temperature of the catalyst bed is lower than the optimum reaction temperature due to the heat dissipation of the reactor in the upper part of the catalyst bed, which is not conducive to the synthesis gas. Continue the reaction; at this time, the circulating water at a higher temperature in the circulating pipe transfers heat to the catalyst bed to ensure that the remaining unconverted synthesis gas continues to react, and the circulating water rises to the (vapor-liquid) water storage tank at the top of the casing In the process, the temperature drops after heat exchange with the outside world, and then flows down from the external circulation pipeline due to gravity (or under the action of a high-pressure pump) to re-enter the bottom of the casing to start a new cycle.

在本实用新型的费托反应的全过程中,反应器的催化剂床层温度始终维持在“恒温范围”,保证了反应的顺利进行,提高了合成气的转化率,使合成气单程转化率达到80%以上。而循环水由于重力的作用流动非常快,可以迅速的把反应热带走并有效的对低温区进行补充,水的温差上下不超过4℃,保证了热交换的顺利进行,提高了整个反应器的效率。During the whole process of the Fischer-Tropsch reaction of the utility model, the catalyst bed temperature of the reactor is always maintained in the "constant temperature range", which ensures the smooth progress of the reaction, improves the conversion rate of the synthesis gas, and makes the single-pass conversion rate of the synthesis gas reach More than 80%. The circulating water flows very fast due to the action of gravity, which can quickly take away the heat of reaction and effectively supplement the low-temperature zone. The temperature difference of the water does not exceed 4°C, which ensures the smooth progress of heat exchange and improves the efficiency of the entire reactor. efficiency.

本实用新型从最后一组反应器顶部出来的气体包括未反应的原料气和生成的轻烃类产品,其温度依然很高,经过换热器(冷凝作用)冷凝后温度接近于室温,进入三相分离器。其中极少的低碳烃(CH4等)和一小部分未反应的原料气经过尾气阀放空或作为加热燃料。分离器出来的液相包括液态烃类和生成的水两部分,其中液态烃进入产品收集器,减压后送入产品槽单元进行深加工,水相送去精馏以回收水中的含氧有机物。而反应中生成的沸点比反应温度高的重烃类则由于自身重力的作用进入产品收集器,经减压后送产品槽单元进行其后的深加工。In the utility model, the gas coming out from the top of the last group of reactors includes unreacted raw material gas and light hydrocarbon products, and its temperature is still very high. phase separator. Among them, very few low-carbon hydrocarbons ( CH4, etc.) and a small part of unreacted raw material gas are vented through the tail gas valve or used as heating fuel. The liquid phase from the separator includes liquid hydrocarbons and generated water. The liquid hydrocarbons enter the product collector, and after decompression, they are sent to the product tank unit for further processing. The water phase is sent to rectification to recover oxygenated organics in the water. The heavy hydrocarbons generated in the reaction with a boiling point higher than the reaction temperature enter the product collector due to their own gravity, and after decompression, they are sent to the product tank unit for subsequent deep processing.

本实用新型因为在反应器的套管中设置有循环水,在装置底部的加热器中可以将水加热到比反应温度低10-20℃的温度,而后循环水与原料气体(合成气)顺流自下而上分别通过反应器套管和催化剂床层,在反应开始的阶段利用温度稍低的循环水吸收反应放出的巨大热量,热点温度降低,使其不发生“飞温”现象,循环水温度升高,部分汽化。随着反应的进行气体浓度减少,反应放热减少,温度下降,在反应器上部,高温的循环水对反应器床层再进行热量补充,使未反应的合成气继续反应,循环水则上升至套管顶部的储水罐中,与外界进行热交换后温度下降,而后由于重力或者高压循环泵的作用从外部管线中流下以重新进入套管底部,开始循环。整个反应器上下温度都控制在“恒温范围”,保证了反应的顺利进行,并且提高了转化率。Because the utility model is provided with circulating water in the casing of the reactor, the heater at the bottom of the device can heat the water to a temperature 10-20°C lower than the reaction temperature, and then the circulating water and the raw material gas (synthesis gas) The flow passes through the reactor casing and the catalyst bed respectively from bottom to top. At the beginning of the reaction, the circulating water with a slightly lower temperature is used to absorb the huge heat released by the reaction, and the temperature of the hot spot is lowered so that the phenomenon of "flying temperature" does not occur. The temperature of the water rises and it partially vaporizes. As the reaction proceeds, the gas concentration decreases, the heat release decreases, and the temperature drops. In the upper part of the reactor, the high-temperature circulating water supplements the heat of the reactor bed, so that the unreacted synthesis gas continues to react, and the circulating water rises to In the water storage tank at the top of the casing, the temperature drops after heat exchange with the outside world, and then flows down from the external pipeline due to gravity or the action of the high-pressure circulation pump to re-enter the bottom of the casing to start circulation. The upper and lower temperatures of the entire reactor are controlled in the "constant temperature range", which ensures the smooth progress of the reaction and improves the conversion rate.

设置两组串连固定床的优点在于:在第一组反应器反应生成的部分液态烃类随气体一起从反应器顶部出来,进入换热器中冷凝除去液态烃类产品;分离出的气体进入第二组反应器继续着与第一组反应器在同样的条件下的反应,而后再次冷凝除去液态烃类产品,使原料气体充分反应,尾气放空。当反应器为多组反应器串联而成的时候,尾气也可再进入第二组以后的反应器中,例如第三组反应器,直至合成气转化率达到较高的理想水平。The advantage of setting two sets of fixed beds in series is that part of the liquid hydrocarbons produced in the first group of reactors come out of the top of the reactor together with the gas, and enter the heat exchanger to condense and remove the liquid hydrocarbon products; the separated gas enters the The second group of reactors continues to react under the same conditions as the first group of reactors, and then condenses and removes liquid hydrocarbon products again to fully react the raw material gas and vent the tail gas. When the reactor is composed of multiple sets of reactors connected in series, the tail gas can also enter the reactors after the second set, such as the third set of reactors, until the synthesis gas conversion rate reaches a higher ideal level.

本实用新型可以达到整个反应器上下温度都控制在“恒温范围”的效果,保证了费托反应的顺利进行,并且提高了转化率。The utility model can achieve the effect that the upper and lower temperatures of the whole reactor are controlled in a "constant temperature range", which ensures the smooth progress of the Fischer-Tropsch reaction and improves the conversion rate.

附图说明 Description of drawings

图1:本实用新型的费托合成单管反应器结构图。Fig. 1: Structural diagram of Fischer-Tropsch synthesis single-tube reactor of the present invention.

图2:本实用新型的两组单管反应器组成的费托合成反应用的固定床装置。Fig. 2: A fixed bed device for Fischer-Tropsch synthesis reaction composed of two groups of single-tube reactors of the present invention.

图3:本实用新型的两组多管反应器组成的费托合成反应用固定床装置。Fig. 3: A fixed-bed device for Fischer-Tropsch synthesis reaction composed of two sets of multi-tube reactors of the present invention.

附图标号:Figure number:

1--加热器             2--高压循环泵       3--催化剂床层1--heater 2--high pressure circulation pump 3--catalyst bed

4--反应器             5--套管             6--套管壁4--reactor 5--casing 6--casing wall

7--储水罐             8--液位计           9--进出阀7--Water storage tank 8--Liquid level gauge 9--In and out valve

10--防爆阀            11--循环水控制阀10--Explosion-proof valve 11--Circulating water control valve

12--加热器的原料气管道入口(或称加热器原料气入口)12--The feed gas pipeline inlet of the heater (or the feed gas inlet of the heater)

13--加热器的原料气管道出口(或称加热器原料气出口)13--The outlet of the raw gas pipeline of the heater (or the outlet of the raw gas of the heater)

14--反应器气原料气入  15--反应器尾气出口14--reactor gas raw material gas inlet 15--reactor tail gas outlet

16--循环水入          17--循环水出口      18--烟道气管道的入口16--Circulating water inlet 17--Circulating water outlet 18--Inlet of flue gas pipe

19--烟道气管道的出口  20--气体分布板      21--产品出口19--Exit of flue gas pipe 20--Gas distribution plate 21--Product outlet

22、25--产品收集器    23--换热器(冷凝器)  24--三相分离器22, 25--product collector 23--heat exchanger (condenser) 24--three-phase separator

26--水相收集器        27--产品槽          28--尾气放空阀26--Water phase collector 27--Product tank 28--Tail gas vent valve

具体实施方式 Detailed ways

以下结合附图详细说明本实用新型,但不限定本实用新型的实施范围。The utility model will be described in detail below in conjunction with the accompanying drawings, but the implementation scope of the utility model is not limited.

本实用新型提供的费托合成反应制成高品质液体烃用的固定床装置,该装置中所设置的反应器可以是两组反应器,也可以是串连的多组反应器,其中各反应器可以是单管固定床,也可以是多管固定床。The Fischer-Tropsch synthesis reaction provided by the utility model is a fixed-bed device for making high-quality liquid hydrocarbons. The reactors provided in the device can be two sets of reactors, or multiple sets of reactors connected in series, wherein each reaction The device can be a single-tube fixed bed or a multi-tube fixed bed.

实施例一:Embodiment one:

如图1和图2所示,本实施例是两组单管固定床反应器(图1)组成的费托合成反应用的固定床装置,具体结构如下:As shown in Fig. 1 and Fig. 2, the present embodiment is the fixed-bed device that the Fischer-Tropsch synthesis reaction that two groups of single tube fixed-bed reactors (Fig. 1) are formed, concrete structure is as follows:

该装置包括反应器4,设置在该反应器4底部的加热器1,其作用是使原料气和循环水达到合适的预热温度,再从下至上通过催化剂床层3和反应器4外部设置的套管5;,所述的加热器1内设有加热介质(烟道气)管道,该烟道气管道的入口18开设于加热器的上部,烟道气管道的出口19开设于加热器的下部,通过烟道气管道将进入加热器中的循环水进行加热,加热器的器壁上分别开设该循环水入口16和循环水出17,循环水出口17开设于加热器的上部,且与所述反应器4外的套管5相通;所述的加热器4内设置有原料气管道,加热器4的原料气管道的入口12和加热器4的原料气管道的出口13设置在加热器4的器壁上,该加热器4的原料气管道的出口13与所述的反应器的原料气入口14相连通,通过热的循环水将原料气管道中的原料气加热到合适的预热温度,后通过加热器的原料气管道的出口13和反应器的原料气入口14进入反应器反应。The device includes a reactor 4, a heater 1 arranged at the bottom of the reactor 4, whose function is to make the feed gas and circulating water reach a suitable preheating temperature, and then pass through the catalyst bed 3 and the outside of the reactor 4 from bottom to top. The sleeve pipe 5;, the heater 1 is provided with a heating medium (flue gas) pipeline, the inlet 18 of the flue gas pipeline is opened at the top of the heater, and the outlet 19 of the flue gas pipeline is opened at the heater The lower part of the heater is used to heat the circulating water entering the heater through the flue gas pipe, and the circulating water inlet 16 and the circulating water outlet 17 are respectively opened on the wall of the heater, and the circulating water outlet 17 is opened on the top of the heater, and It communicates with the sleeve pipe 5 outside the reactor 4; a feed gas pipeline is arranged in the heater 4, and the inlet 12 of the feed gas pipeline of the heater 4 and the outlet 13 of the feed gas pipeline of the heater 4 are arranged at the heating On the wall of the device 4, the outlet 13 of the feed gas pipeline of the heater 4 communicates with the feed gas inlet 14 of the reactor, and the feed gas in the feed gas pipeline is heated to a suitable preheating temperature by hot circulating water. temperature, and then enter the reactor for reaction through the outlet 13 of the feed gas pipeline of the heater and the feed gas inlet 14 of the reactor.

反应器4的底部的产品出口21处还依次连接设置有产品收集器22和产品槽27,该产品收集器22是用来收集在该反应器中反应生成的沸点高于反应温度的产品,该产品槽27是用来收集从该产品收集器输送出来的产品。反应器4的顶端依次串连有具冷凝作用的换热器23和具分离作用的三相分离器24,使反应生成的产物流经该换热器23和三相分离器24后,先冷凝,以筛出液态烃类产品以及未转化的合成气,再在该三相分离器24中对上述沸点较低的烃类和水以及未转化的合成气进行水相、油相和气相分离,油相经减压后作为低温冷凝产品可以被送到所述的产品槽27中,气相则进入下一组反应器中继续反应,以使得原料气的反应更加充分。The product outlet 21 place at the bottom of the reactor 4 is also connected successively with a product collector 22 and a product tank 27, and the product collector 22 is used to collect the product that the boiling point generated by the reaction in the reactor is higher than the product of the reaction temperature. The product trough 27 is used to collect the product conveyed from the product collector. The top of the reactor 4 is connected in series with a heat exchanger 23 with a condensation function and a three-phase separator 24 with a separation function, so that the product generated by the reaction flows through the heat exchanger 23 and the three-phase separator 24, and is condensed first. , to screen out liquid hydrocarbon products and unconverted synthesis gas, and then carry out water phase, oil phase and gas phase separation to above-mentioned lower boiling point hydrocarbons and water and unconverted synthesis gas in this three-phase separator 24, The oil phase can be sent to the product tank 27 as a low-temperature condensed product after decompression, and the gas phase enters the next group of reactors to continue the reaction, so that the reaction of the raw material gas is more complete.

上述固定床装置在加热器1的器壁上还设有烟道气入口18和烟道气出口19,烟道气入口18在加热器的上部,烟道气出口19在下部,用来使加热器1内部的循环水加热至预定温度。The above-mentioned fixed bed device is also provided with a flue gas inlet 18 and a flue gas outlet 19 on the wall of the heater 1, the flue gas inlet 18 is at the top of the heater, and the flue gas outlet 19 is at the bottom for heating The circulating water inside the device 1 is heated to a predetermined temperature.

在反应器4外设的套管5的上部还连接有储水罐7,用来存储从该套管5中流出的循环水,该储水罐7能够及时地对所述循环水的温度、压力和液位进行调节。该储水罐7上还设置有液位计8、进出阀9(以及更优选还设置有防爆阀(或称安全阀)10),用以监控水位的状况和及时消除由于吸热过大造成水压升高过快的安全隐患。The upper part of the sleeve pipe 5 outside the reactor 4 is also connected with a water storage tank 7, which is used to store the circulating water flowing out from the sleeve pipe 5, and the water storage tank 7 can timely adjust the temperature of the circulating water, Pressure and liquid level are regulated. The water storage tank 7 is also provided with a liquid level gauge 8, an inlet and outlet valve 9 (and more preferably an explosion-proof valve (or safety valve) 10) to monitor the water level and timely eliminate the The safety hazard of excessive water pressure rise.

在所述的储水罐7下端设有与加热器1上开设的循环水入口16相通的循环管线,循环水上升至储水罐7的时候,其与外界进行热交换后温度下降,而后由于重力或者循环泵2的作用,以及循环水控制阀11的控制下,从外部的循环管线中流下以重新进入套管底部,开始循环。The lower end of the water storage tank 7 is provided with a circulating pipeline connected with the circulating water inlet 16 provided on the heater 1. When the circulating water rises to the water storage tank 7, the temperature drops after it exchanges heat with the outside, and then due to Gravity or the action of the circulation pump 2, and under the control of the circulation water control valve 11, flow down from the external circulation line to re-enter the bottom of the casing to start circulation.

整个反应器4的催化剂床层3温度始终维持在“恒温范围”,保证了反应的顺利进行,提高了合成气的转化率,使合成气第一组反应器单程转化率达到65%以上,第二组反应器单程转化率达85%。而循环管内的水由于重力的作用流动非常快,可以迅速的把反应热带走并有效的对低温区进行补充,水温差上下不超过4℃,保证了套管外壁6内的热交换的顺利进行,提高了整个反应器的效率。本实用新型装设的储水罐7、液位计8和安全阀10是用以监控水位的状况和及时消除由于吸热过大造成水压升高过快的安全隐患。The temperature of the catalyst bed 3 in the entire reactor 4 is always maintained in the "constant temperature range", which ensures the smooth progress of the reaction, improves the conversion rate of the synthesis gas, and makes the single-pass conversion rate of the first group of reactors of the synthesis gas reach more than 65%. The single-pass conversion rate of the second group of reactors can reach 85%. The water in the circulation pipe flows very fast due to the action of gravity, which can quickly take away the heat of reaction and effectively supplement the low-temperature zone. The difference in water temperature does not exceed 4°C, which ensures the smooth progress of heat exchange in the outer wall 6 of the casing. , improving the efficiency of the whole reactor. The water storage tank 7, the liquid level gauge 8 and the safety valve 10 installed in the utility model are used to monitor the situation of the water level and eliminate in time the potential safety hazard that the water pressure rises too fast due to excessive heat absorption.

从反应器4顶部出来的气体包括未反应的原料气和生成的轻烃类产品,其温度依然很高,经过换热器(冷凝作用)23冷凝后,温度接近于室温,进入与换热器23相连接的三相分离器24中,其中极少量的低碳烃(CH4等)和一小部分未反应的原料气经过进入第二组反应器继续反应,第二组出来的尾气经过换热器23和三相分离器24后通过尾气放空阀28放空或作为加热燃料。三相分离器24中排出的液相物质包括液态烃类和生成的水两部分,其中液态烃类进入产品收集器25,减压后送入产品槽27进行深加工,水相进入水相收集器26(也称为反应水中间槽),之后去精馏回收单元以回收水中的含氧有机物。而反应中生成的沸点比反应温度高的重烃类则由于自身重力的作用进入产品收集器22(也称低温冷凝物中间槽),经减压后送产品槽27进行深加工。The gas coming out from the top of the reactor 4 comprises unreacted feed gas and the light hydrocarbon products of generation, and its temperature is still very high. After being condensed through the heat exchanger (condensation) 23, the temperature is close to room temperature and enters the heat exchanger. In the three-phase separator 24 connected with 23, a very small amount of low carbon hydrocarbons (CH 4 etc.) The heater 23 and the three-phase separator 24 are then vented through the tail gas vent valve 28 or used as heating fuel. The liquid phase substances discharged from the three-phase separator 24 include liquid hydrocarbons and generated water, wherein the liquid hydrocarbons enter the product collector 25, and after decompression, they are sent to the product tank 27 for further processing, and the water phase enters the water phase collector. 26 (also known as the reaction water intermediate tank), and then go to the rectification recovery unit to recover the oxygen-containing organic matter in the water. The heavy hydrocarbons with a boiling point higher than the reaction temperature generated in the reaction enter the product collector 22 (also known as the low-temperature condensate intermediate tank) due to the effect of self gravity, and are sent to the product tank 27 for further processing after decompression.

实施例二:Embodiment two:

如图2和图3所示,为两组多管反应器组成的费托合成反应用的固定床装置,与图1的不同在于每组反应器4是多管(输气管路)固定床,该多管(输气管路)竖直排列在反应器4的下端设置的气体分布板20上面,而且采用循环管线II利用循环泵对循环水进行强制循环,这样使循环水快速流动,循环水温差更小,更利于费托合成反应,而且采用多管固定床生产能力更大。在气体从反应器尾气出口15出来,进入第二组反应器4之前还要再经过冷凝器23、三相产品分离器24后进入第二组反应器继续反应,目的是分离进入第二组反应器4气体中的烃类,减少烃类产物对费托合成反应的影响,增加未转化合成气和轻烃气体的分压,有利于提高第二组反应器4的转化率和选择性。整个装置流程基本与实施例一相同,装置运行一年多,状况良好。CO单程转化率达到80%,C5 +的选择性达到80%以上。此方案虽然增加了反应器的造价,但减少了尾气分离装置和动力装置的投资,扩大了产能,增加了效益,而且可以根据反应需要继续增加反应器的个数。As shown in Fig. 2 and Fig. 3, it is the fixed bed device that the Fischer-Tropsch synthesis reaction that two groups of multi-tubular reactors are formed, and the difference of Fig. 1 is that each group of reactors 4 is a multi-tube (gas pipeline) fixed bed, This multipipe (gas pipeline) is vertically arranged above the gas distribution plate 20 that the lower end of the reactor 4 is provided with, and adopts circulation line II to utilize circulation pump to carry out forced circulation to circulating water, makes circulating water flow fast like this, and circulating water temperature difference Smaller, more conducive to the Fischer-Tropsch synthesis reaction, and the production capacity of the multi-tube fixed bed is greater. Before the gas comes out from the reactor tail gas outlet 15 and enters the second group of reactors 4, it will go through the condenser 23 and the three-phase product separator 24 and then enter the second group of reactors to continue the reaction. The purpose is to separate and enter the second group of reactions. The hydrocarbons in the gas in reactor 4 can reduce the impact of hydrocarbon products on the Fischer-Tropsch synthesis reaction, and increase the partial pressure of unconverted synthesis gas and light hydrocarbon gas, which is conducive to improving the conversion rate and selectivity of the second group of reactors 4. The entire device process is basically the same as that of Example 1, and the device has been in good condition for more than one year. The single-pass conversion rate of CO reaches 80%, and the selectivity of C 5 + reaches more than 80%. Although this scheme increases the cost of the reactor, it reduces the investment in the tail gas separation device and the power plant, expands the production capacity, increases the benefit, and can continue to increase the number of reactors according to the reaction needs.

利用本实用新型的固定床装置进行费托反应的优点是:The advantage of utilizing the fixed bed device of the present utility model to carry out the Fischer-Tropsch reaction is:

(1)原料气可以在循环水加热器中进行换热,达到了能量的合理利用。(1) The raw material gas can exchange heat in the circulating water heater, which achieves the rational utilization of energy.

(2)用换热介质水对反应器进行取热和补热,充分的利用了水的热容较大的特点,并且可以根据反应状况的不同选取自热循环I和高压泵强制循环II两种不同方式,且可以随时调节泵的流量,能使反应热大量的移出,维持反应的温度基本恒定,因此本实用新型所适用的反应体系范围极广。(2) Use the heat exchange medium water to take heat and replenish heat from the reactor, which fully utilizes the characteristics of large heat capacity of water, and can choose self-heating cycle I and high-pressure pump forced cycle II according to different reaction conditions There are two different methods, and the flow rate of the pump can be adjusted at any time, which can remove a large amount of reaction heat and keep the reaction temperature basically constant. Therefore, the utility model is applicable to a wide range of reaction systems.

(3)储水罐可随时监控液位的高低,并根据需要进行水量的调节,而且安全阀有一定的压力范围,可以自动过压放空,保证了装置的安全运行。(3) The water storage tank can monitor the liquid level at any time, and adjust the water volume according to the needs, and the safety valve has a certain pressure range, which can be automatically overpressured and emptied, ensuring the safe operation of the device.

(4)根据沸点的不同直接将产品进行初级分离,为后续的产品精制作准备,而且对水相进行了精馏回收,节能环保。(4) The product is directly separated according to the difference in boiling point to prepare for subsequent product refining, and the water phase is rectified and recovered, which is energy-saving and environmentally friendly.

(5)尾气不循环,而是直接放空或作为燃料烧掉,减少了动力装置,节省了投资,且操作简单易行,适用于中小型规模的费托合成装置。(5) The tail gas is not circulated, but directly vented or burned as fuel, which reduces the power plant, saves investment, and is simple and easy to operate. It is suitable for small and medium-sized Fischer-Tropsch synthesis devices.

(6)该方案实际应用运行了一年多,从未出现因工艺或设备原因造成停车的故障。(6) The program has been practically applied and operated for more than a year, and there has never been a shutdown failure due to process or equipment reasons.

(7)CO的单程转化率达到80%,C5 +的选择性不低于80%。(7) The single-pass conversion rate of CO reaches 80%, and the selectivity of C 5 + is not lower than 80%.

(8)本方案也可继续增加第三组或更多组反应器,其中各组反应器串联反应,每组出来的产品经过冷凝分离除去液态烃后,尾气进入下一组反应器继续反应,直至合成气转化率达到较高的水平。(8) This scheme can also continue to add a third group or more groups of reactors, wherein each group of reactors reacts in series, and after the products of each group are condensed and separated to remove liquid hydrocarbons, the tail gas enters the next group of reactors to continue the reaction. Until the synthesis gas conversion reaches a higher level.

Claims (10)

1. fixed bed device that is used for Fischer-Tropsch synthesis, it is characterized in that: it is made up of this fixed bed device the fixed bed that two groups of head and the tail are contacted mutually at least, every group of fixed bed includes reactor, the corresponding well heater that is connected with this reactor, the sleeve pipe that joins with this well heater, interchanger and triphase separator, wherein, be provided with unstripped gas pipeline and heating medium pipeline in the well heater of every group of fixed bed, the wall of well heater is provided with unstripped gas inlet and unstripped gas outlet, this unstripped gas outlet is connected with this bank of reactor, also be provided with the heating medium inlet on the well heater wall, the heating medium outlet, and the recirculated water of well heater inlet and circulating water outlet, the circulating water outlet of every group of well heater communicates with this group sleeve pipe, all is connected with interchanger and triphase separator successively between the reactor of described two groups of polyphones.
2. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 1, it is characterized in that: this recirculated water inlet is opened in the bottom of the wall of well heater, circulating water outlet is opened in the top of the wall of well heater, and this circulating water outlet communicates with described sleeve pipe.
3. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 1 is characterized in that: the bottom of described each bank of reactor all is connected with product collector and product groove successively.
4. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 3 is characterized in that: the top of described each bank of reactor all is connected with interchanger, triphase separator.
5. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 1, it is characterized in that: the inner heating medium pipeline that is provided with of described well heater is a flue gas duct, described heating medium inlet is the inlet of flue gas duct, and the heating medium outlet is the outlet of flue gas duct.
6. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 1 is characterized in that: described telescopic top is provided with circulating water outlet, and this sleeve pipe also is connected with the water tank that is used for storing effusive recirculated water from this sleeve pipe by circulating water outlet.
7. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 6 is characterized in that: described water tank is provided with liquidometer and/or turnover valve.
8. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 7 is characterized in that: also be provided with explosion trap on the described water tank.
9. the fixed bed device that is used for Fischer-Tropsch synthesis as claimed in claim 6, it is characterized in that: described water tank is provided with the circulation line that communicates with the recirculated water inlet offered on the well heater, and this circulation line be the natural circulation pipeline and the cycle of higher pressure pipeline of parallel connection.
10. as each described fixed bed device that is used for Fischer-Tropsch synthesis of claim 1-9, it is characterized in that: unstripped gas pipeline and heating medium pipeline are spiral pipe.
CNU2007201495897U 2007-06-13 2007-06-13 A fixed bed device for Fischer-Tropsch synthesis Expired - Lifetime CN201058854Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441351A (en) * 2010-10-12 2012-05-09 中国石油化工股份有限公司 Slurry bed Fischer-Tropsch synthesis reactor
CN102861539A (en) * 2011-07-04 2013-01-09 中国石油化工股份有限公司 Novel slurry bed ft synthesis reactor
CN102861540A (en) * 2011-07-04 2013-01-09 中国石油化工股份有限公司 Slurry bed ft synthesis reactor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441351A (en) * 2010-10-12 2012-05-09 中国石油化工股份有限公司 Slurry bed Fischer-Tropsch synthesis reactor
CN102441351B (en) * 2010-10-12 2015-09-02 中国石油化工股份有限公司 A kind of slurry bed ft synthetic reactor
CN102861539A (en) * 2011-07-04 2013-01-09 中国石油化工股份有限公司 Novel slurry bed ft synthesis reactor
CN102861540A (en) * 2011-07-04 2013-01-09 中国石油化工股份有限公司 Slurry bed ft synthesis reactor
CN102861540B (en) * 2011-07-04 2015-12-02 中国石油化工股份有限公司 A kind of slurry bed ft synthetic reactor
CN102861539B (en) * 2011-07-04 2016-03-02 中国石油化工股份有限公司 A kind of slurry bed ft synthetic reactor

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