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CN201014511Y - Household Biomass Gasifier - Google Patents

Household Biomass Gasifier Download PDF

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Publication number
CN201014511Y
CN201014511Y CNU2006201735114U CN200620173511U CN201014511Y CN 201014511 Y CN201014511 Y CN 201014511Y CN U2006201735114 U CNU2006201735114 U CN U2006201735114U CN 200620173511 U CN200620173511 U CN 200620173511U CN 201014511 Y CN201014511 Y CN 201014511Y
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gas outlet
air inlet
furnace
air
purifier
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王维新
吴杰
梅卫江
杨源锜
李鹏
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Shihezi University
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Abstract

本实用新型涉及一种利用农作物秸秆等生物质制备洁净燃气的户用型生物质气化炉,包括炉体、炉胆、进料口、燃气出口、加热水套,水套上连接设置有蒸汽预热环,炉胆内壁上设置有多个蒸汽喷嘴,蒸汽喷嘴通过水蒸汽管道与蒸汽过热环相连通,下部炉胆内层设有空气预热环,炉胆内设置有剖面为“山”形状的风嘴,风嘴由主风嘴和环绕主风嘴设置的多个侧风嘴组成,风嘴的顶端封闭,在侧壁上设置多个出风孔,气体发生器的燃气出口与净化装置的进气口相连通。本实用新型传热气化效率高、产生的燃气含焦油少、质量稳定、结构简单、方便实用。

Figure 200620173511

The utility model relates to a household type biomass gasification furnace which utilizes biomass such as crop stalks to prepare clean gas, comprising a furnace body, a furnace liner, a feed port, a gas outlet, and a heating water jacket. The water jacket is connected with a steam Preheating ring, there are multiple steam nozzles on the inner wall of the furnace, and the steam nozzles are connected to the steam superheating ring through the steam pipe, and the inner layer of the lower furnace is equipped with an air preheating ring, and the section inside the furnace is provided with a "mountain" Shaped air nozzle, the air nozzle is composed of the main air nozzle and multiple side air nozzles around the main air nozzle, the top of the air nozzle is closed, and multiple air outlet holes are set on the side wall. The air inlet of the device is connected. The utility model has high heat transfer gasification efficiency, less tar in the generated gas, stable quality, simple structure, and is convenient and practical.

Figure 200620173511

Description

户用型生物质气化炉 Household Biomass Gasifier

技术领域:Technical field:

本实用新型涉及一种利用农作物秸秆等生物质制备洁净燃气的户用型生物质气化炉。The utility model relates to a household type biomass gasification furnace which uses biomass such as crop stalks to prepare clean gas.

背景技术:Background technique:

现有传统的农村户用柴炉灶均是采用生物质直接燃烧方式,生物质燃烧不完全,油烟大,点火难,热能利用率低,而广大农村有着丰富的农作物秸秆资源,利用农作物秸秆等生物质制备洁净燃气具有重大意义。目前设计的生物质气化炉存在气化效率低,焦油含量高,气体品质差的缺点,申请号为02236732.2的实用新型说明书公开了一种高效生物质气化炉,包括进料口、上炉体、喷气孔、炉胆、气化室、炉蓖、下炉体、出灰口、补水斗、燃气出口、进料口位于上炉体的顶部,气化室位于炉胆内的下部,上炉体由下炉体支撑,炉蓖位于炉胆的下端,它是在炉胆的周围并紧贴炉胆设置有混合升温室,在混合升温室的下部周围设置有环形水蒸汽加热管,水蒸汽加热管的进水口与补水斗相连接,水蒸汽加热管的出气口通过水蒸汽导管与混合升温室连通,炉蓖下设置有空气预热炉梁,预热炉梁的进气端与冷空气进口相连通,预热炉梁的出气端通过热空气导管与混合升温室相连通。该实用新型解决了水蒸汽与冷空气预热路径短,温度不高影响气化反应效率的问题,但在结构上使空气与水蒸汽相互混合之后再进入到炉胆内与炽热炭层发生化学反应,预热后的空气与水蒸汽相遇,温度会再一次降低,在一定程度上仍然影响着气化反应,产气效率低,另外,现有的气化炉不能有效地控制空气与水蒸汽进入量,炉膛内空气与水蒸汽分布不均匀,容易产生生物质“偏烧”“穿孔”等问题。The existing traditional rural household firewood stoves all use the direct combustion of biomass. The combustion of biomass is incomplete, the oily smoke is large, it is difficult to ignite, and the utilization rate of heat energy is low. However, the vast rural areas are rich in crop straw resources, and the use of crop straw and other biomass It is of great significance to prepare clean gas from substances. The currently designed biomass gasifier has the disadvantages of low gasification efficiency, high tar content, and poor gas quality. The utility model specification with application number 02236732.2 discloses a high-efficiency biomass gasifier, including a feed inlet, an upper furnace The body, gas injection hole, furnace, gasification chamber, grate, lower furnace body, ash outlet, water supply bucket, gas outlet, and feed inlet are located on the top of the upper furnace body, and the gasification chamber is located at the lower part of the furnace. The furnace body is supported by the lower furnace body, and the grate is located at the lower end of the furnace. It is provided with a mixing room around the furnace and close to the furnace, and an annular water vapor heating pipe is arranged around the lower part of the mixing room. The water inlet of the steam heating pipe is connected with the water supply bucket, the air outlet of the steam heating pipe is connected with the mixing and heating room through the water steam conduit, and the air preheating furnace beam is arranged under the grate, and the air inlet end of the preheating furnace beam is connected with the cooling chamber. The air inlet is connected, and the gas outlet end of the preheating furnace beam is connected with the mixing heating chamber through the hot air duct. This utility model solves the problem that the preheating path of water vapor and cold air is short, and the temperature is not high enough to affect the gasification reaction efficiency. However, the structure allows the air and water vapor to mix with each other before entering the furnace to form a chemical reaction with the hot charcoal layer. reaction, the preheated air meets water vapor, and the temperature will drop again, which still affects the gasification reaction to a certain extent, and the gas production efficiency is low. In addition, the existing gasifier cannot effectively control the air and water vapor The amount of incoming air and water vapor in the furnace is not evenly distributed, which is prone to problems such as "partial burning" and "perforation" of biomass.

发明内容:Invention content:

本实用新型的目的在于提供一种传热气化效率高、产生的燃气含焦油少、质量稳定,结构简单、方便实用的生物质气化炉。The purpose of the utility model is to provide a biomass gasification furnace with high heat transfer gasification efficiency, low tar content in the generated gas, stable quality, simple structure, convenience and practicality.

一种户用型生物质气化炉,包括炉体、炉胆、进料口、燃气出口、加热水套,在水套上连接设置有蒸汽预热环,该蒸汽预热环设于炉胆内层,炉胆内壁上设置有多个蒸汽喷嘴,蒸汽喷嘴通过水蒸汽管道与蒸汽过热环相连通,下部炉胆内层设有空气预热环,该空气预热环环绕炉胆设置并位于蒸汽预热环下方,炉胆内设置有剖面为“山”形状的风嘴,该风嘴内腔与空气预热环相连通,风嘴由主风嘴和环绕主风嘴设置的多个侧风嘴组成,风嘴的顶端封闭,在侧壁上设置多个出风孔。A household type biomass gasification furnace, including a furnace body, a furnace liner, a feed port, a gas outlet, and a heating water jacket. A steam preheating ring is connected to the water jacket, and the steam preheating ring is arranged in the furnace liner. In the inner layer, a plurality of steam nozzles are arranged on the inner wall of the furnace. The steam nozzles are connected with the steam superheating ring through the water steam pipe. The inner layer of the lower furnace is provided with an air preheating ring. The air preheating ring is arranged around the furnace and located at Below the steam preheating ring, there is a tuyere in the shape of a "mountain" in the furnace. The inner cavity of the tuyere is connected with the air preheating ring. The air nozzle is composed of a closed top of the air nozzle, and a plurality of air outlet holes are arranged on the side wall.

所述的蒸汽喷嘴与水套凸出于炉胆内壁设置。The steam nozzle and the water jacket protrude from the inner wall of the furnace.

所述的进料口上设置有水槽和水封密封盖,进料口边沿高度高出水封水面高度。The feed inlet is provided with a water tank and a water seal cover, and the height of the edge of the feed inlet is higher than the water surface of the water seal.

所述的燃气出口设置有排气网。The gas outlet is provided with an exhaust net.

所述燃气出口连接设有净化装置,燃气出口与净化装置的进气口相连通,所述的净化装置包括一级净化器、二级净化器,其中一级净化器包括筒体、进气口、出气口、排焦口,筒体内壁上下交错设置有隔板,所述隔板一端固定在筒体内壁,一端向上倾斜,固定端比向上倾斜端宽度窄;二级净化器包括筒体、进气口、出气口、排焦口,筒体内填充有除焦介质,一级净化器出气口与二级净化器进气口相连通。The gas outlet is connected with a purification device, and the gas outlet is connected to the air inlet of the purification device. The purification device includes a primary purifier and a secondary purifier, wherein the primary purifier includes a cylinder, an air inlet , air outlet, coke discharge port, and the inner wall of the cylinder is provided with partitions staggered up and down, one end of the partition is fixed on the inner wall of the cylinder, one end is inclined upward, and the width of the fixed end is narrower than that of the upward inclined end; the secondary purifier includes a cylinder, The air inlet, the air outlet, and the coke discharge port are filled with decoking medium in the cylinder, and the air outlet of the primary purifier is connected with the air inlet of the secondary purifier.

本实用新型提供的户用型生物质气化炉,采用水蒸汽与热空气分别通过水蒸汽预热环与空气预热环进入炉胆内,可用开关有效控制其进入量,风嘴由主风嘴和环绕主风嘴设置的多个侧风嘴组成,风嘴的顶端封闭,在侧壁上设置多个出风孔,采用这种结构方式,可使空气在炉胆内分布均匀,炉内物料燃烧充分,大大提高了气化效率,该户用型生物质气化炉集产气、除尘、除焦于一体,燃气品质好,结构简单,方便实用,适于农村广大农户使用。The household type biomass gasification furnace provided by the utility model adopts water vapor and hot air to enter into the furnace through the water vapor preheating ring and the air preheating ring respectively, and the amount of entry can be effectively controlled by a switch, and the air nozzle is controlled by the main air The air nozzle is composed of multiple side air nozzles arranged around the main air nozzle. The top of the air nozzle is closed, and multiple air outlet holes are set on the side wall. With this structure, the air can be evenly distributed in the furnace. The material is fully burned, which greatly improves the gasification efficiency. This household biomass gasifier integrates gas production, dust removal, and coke removal. The gas quality is good, the structure is simple, convenient and practical, and it is suitable for rural farmers.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1A-A剖示图;Fig. 2 is a sectional view of Fig. 1A-A;

图3为本实用新型净化装置的结构示意图;Fig. 3 is the structural representation of the purification device of the present utility model;

图4为本实用新型实施例3俯视布局图。Fig. 4 is a top view layout diagram of Embodiment 3 of the present utility model.

如图所示,1为进料口,2为水封密封盖,3为水槽,4为排气网,5为燃气出口,6为炉胆,7为加热水套,8为进水口,9为空气预热环,10为进风口,11为侧风嘴,12为主风嘴,13为出风孔,14为出灰口,15为蒸汽喷嘴,16为水蒸汽预热环,17为水蒸汽通道,18为一级净化器进气口,19为一级净化器筒体,20为隔板,21为一级净化器出气口,22为排焦口,23为二级净化器进气口,24为二级净化器筒体,25为除焦介质,26为二级净化器出气口,27为气体发生器。As shown in the figure, 1 is the feed inlet, 2 is the water seal cover, 3 is the water tank, 4 is the exhaust net, 5 is the gas outlet, 6 is the furnace, 7 is the heating water jacket, 8 is the water inlet, 9 10 is the air inlet, 11 is the side air nozzle, 12 is the main air nozzle, 13 is the air outlet, 14 is the ash outlet, 15 is the steam nozzle, 16 is the steam preheating ring, 17 is Water vapor channel, 18 is the air inlet of the primary purifier, 19 is the shell of the primary purifier, 20 is the clapboard, 21 is the air outlet of the primary purifier, 22 is the coke discharge port, and 23 is the inlet of the secondary purifier. Gas port, 24 is the cylinder of the secondary purifier, 25 is the decoking medium, 26 is the gas outlet of the secondary purifier, and 27 is the gas generator.

具体实施方式:Detailed ways:

实施例1:Example 1:

一种户用型生物质气化炉,包括用耐火材料膛制而成的炉胆6、进料口1、燃气出口5、加热水套7,进料口1上设置有水槽3与水封密封盖2,在加热水套7上连接设置有蒸汽预热环16,该蒸汽预热环16设于炉胆内层,环绕炉胆内壁一周设置有六个蒸汽喷嘴15,蒸汽喷嘴15通过水蒸汽管道17与蒸汽过热环16相连通,水蒸汽管道17上设置有流量控制开关;下部炉胆内层设有空气预热环9,该空气预热环9环绕炉胆设置,位于蒸汽预热环16下方,炉胆6内设置有剖面为“山”形状的风嘴,该风嘴内腔与空气预热环相连通,风嘴由主风嘴12和环绕主风嘴设置的八个侧风嘴11组成,主风嘴12与侧风嘴11的顶端封闭,在其侧壁上设置多个出风孔;加热水套7上连接有进水口8,进水口与外部水箱相连接;空气预热环9设置有进风口10,进风口外部连接有鼓风机,鼓风机为可变风机。A household type biomass gasification furnace, including a furnace chamber 6 made of refractory material, a feed port 1, a gas outlet 5, a heating water jacket 7, and a water tank 3 and a water seal on the feed port 1 The sealing cover 2 is connected with a steam preheating ring 16 on the heating water jacket 7. The steam preheating ring 16 is arranged on the inner layer of the furnace, and six steam nozzles 15 are arranged around the inner wall of the furnace. The steam nozzles 15 pass through the water The steam pipe 17 is connected with the steam superheating ring 16, and the water steam pipe 17 is provided with a flow control switch; the inner layer of the lower furnace is provided with an air preheating ring 9, and the air preheating ring 9 is arranged around the furnace, located in the steam preheating Below the ring 16, a tuyere with a "mountain" shape is provided in the furnace 6, and the inner cavity of the tuyere communicates with the air preheating ring. The air nozzle 11 is composed of the main air nozzle 12 and the top of the side air nozzle 11 are closed, and a plurality of air outlet holes are arranged on the side wall; the water inlet 8 is connected to the heating water jacket 7, and the water inlet is connected to the external water tank; the air The preheating ring 9 is provided with an air inlet 10, and an air blower is externally connected to the air inlet, and the air blower is a variable fan.

实施例2:Example 2:

与实施例1不同在于:环绕炉胆6内壁一周,在加热水套7下部位置,加设有八个蒸汽喷嘴15,即在加热水套上下位置均设有蒸汽喷嘴15,蒸汽喷嘴15通过水蒸汽管道17与蒸汽过热环16相连通;所述的蒸汽喷嘴15与加热水套7凸出于炉胆6内壁设置;所述的进料口上设置有水槽3和水封密封盖2,进料口1边沿高度高出水封水面高度;所述的燃气出口5设置有排气网4,该排气网密排小孔。The difference from Embodiment 1 is that: around the inner wall of the furnace 6, eight steam nozzles 15 are added at the lower part of the heating water jacket 7, that is, steam nozzles 15 are arranged at the upper and lower positions of the heating water jacket, and the steam nozzles 15 pass through the water The steam pipe 17 communicates with the steam superheating ring 16; the steam nozzle 15 and the heating water jacket 7 protrude from the inner wall of the furnace 6; The height of the edge of the mouth 1 is higher than the water surface of the water seal; the gas outlet 5 is provided with an exhaust net 4, and the exhaust net is densely arranged with small holes.

实施例3:Example 3:

与实施例2不同在于:气体发生器27的燃气出口5与一级净化器的进气口18相连通,一级净化器包括筒体19、进气口18、出气口21、排焦口22,筒体内壁上下交错设置有隔板20,所述隔板20一端固定在筒体内壁,一端向上倾斜,固定端比向上倾斜端宽度窄;二级净化器包括筒体24、进气口23、出气口26、排焦口,筒体内填充有玉米芯25,一级净化器出气口与二级净化器进气口相连通。The difference from Embodiment 2 is that the gas outlet 5 of the gas generator 27 communicates with the air inlet 18 of the primary purifier, and the primary purifier includes a cylinder body 19, an air inlet 18, an air outlet 21, and a coke discharge port 22 , the inner wall of the cylinder is staggered with partitions 20 up and down, one end of the partition 20 is fixed on the inner wall of the cylinder, one end is inclined upward, and the width of the fixed end is narrower than that of the upward inclined end; the secondary purifier includes a cylinder 24, an air inlet 23 , an air outlet 26, a coke discharge port, the cylinder body is filled with corncobs 25, and the air outlet of the primary purifier communicates with the air inlet of the secondary purifier.

Claims (9)

1. household biomass gasification furnace, comprise body of heater, flue, charging aperture, gas outlet, the heating water jacket, it is characterized in that being connected with on the water jacket steam preheating ring, this steam preheating is located on the flue internal layer, inboard wall of furnace is provided with a plurality of steam jets, steam jet is connected with the steam superheating ring by the water vapour pipeline, bottom flue internal layer is provided with the air preheat ring, this air preheat ring is around the flue setting and be positioned at steam preheating ring below, be provided with the tuyere of section in the flue for " mountain " shape, this tuyere inner chamber is connected with the air preheat ring, tuyere is formed by the main air mouth with around a plurality of crosswind mouths that the main air mouth is provided with, the top closure of tuyere is provided with a plurality of exhaust vents on sidewall.
2. household biomass gasification furnace as claimed in claim 1 is characterized in that described steam jet and water jacket protrude from the inboard wall of furnace setting.
3. household biomass gasification furnace as claimed in claim 1 or 2 is characterized in that described charging aperture is provided with tank and water seal seal cover, and charging aperture edge height exceeds the water seal water surface elevation.
4. household biomass gasification furnace as claimed in claim 1 or 2 is characterized in that described gas outlet is provided with the exhaust net.
5. household biomass gasification furnace as claimed in claim 3 is characterized in that described gas outlet is provided with the exhaust net.
6. household biomass gasification furnace as claimed in claim 1 or 2, it is characterized in that gas outlet is connected with purifier, the air inlet of the gas outlet purifier of gas generator is connected, described purifier comprises first class purification device, second cleaner, wherein the first class purification device comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, cylinder inboard wall is staggeredly equipped with dividing plate up and down, described dividing plate one end is fixed on cylinder inboard wall, one end is inclined upwardly, and the stiff end ratio is inclined upwardly and holds width narrow; Second cleaner comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, is filled with the decoking medium in the cylindrical shell, and first class purification device gas outlet is connected with the second cleaner air inlet.
7. household biomass gasification furnace as claimed in claim 3, it is characterized in that gas outlet is connected with purifier, the air inlet of the gas outlet purifier of gas generator is connected, described purifier comprises first class purification device, second cleaner, wherein the first class purification device comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, and cylinder inboard wall is staggeredly equipped with dividing plate up and down, and described dividing plate one end is fixed on cylinder inboard wall, one end is inclined upwardly, and the stiff end ratio is inclined upwardly and holds width narrow; Second cleaner comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, is filled with the decoking medium in the cylindrical shell, and first class purification device gas outlet is connected with the second cleaner air inlet.
8. household biomass gasification furnace as claimed in claim 4, it is characterized in that gas outlet is connected with purifier, the air inlet of the gas outlet purifier of gas generator is connected, described purifier comprises first class purification device, second cleaner, wherein the first class purification device comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, and cylinder inboard wall is staggeredly equipped with dividing plate up and down, and described dividing plate one end is fixed on cylinder inboard wall, one end is inclined upwardly, and the stiff end ratio is inclined upwardly and holds width narrow; Second cleaner comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, is filled with the decoking medium in the cylindrical shell, and first class purification device gas outlet is connected with the second cleaner air inlet.
9. household biomass gasification furnace as claimed in claim 5, it is characterized in that gas outlet is connected with purifier, the air inlet of the gas outlet purifier of gas generator is connected, described purifier comprises first class purification device, second cleaner, wherein the first class purification device comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, and cylinder inboard wall is staggeredly equipped with dividing plate up and down, and described dividing plate one end is fixed on cylinder inboard wall, one end is inclined upwardly, and the stiff end ratio is inclined upwardly and holds width narrow; Second cleaner comprises cylindrical shell, air inlet, gas outlet, coke discharging mouth, is filled with the decoking medium in the cylindrical shell, and first class purification device gas outlet is connected with the second cleaner air inlet.
CNU2006201735114U 2006-12-26 2006-12-26 Household Biomass Gasifier Expired - Fee Related CN201014511Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104004544A (en) * 2014-05-10 2014-08-27 舒定涛 Biomass gasifier capable of improving gas yield and combustion gas calorific value
CN107118803A (en) * 2017-06-16 2017-09-01 张坤 A kind of household biomass gasifier
CN109539315A (en) * 2018-10-30 2019-03-29 西安交通大学 A kind of biological particles of S-shaped flue gas flow/moulded coal air preheat Pollutioless stove and range

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104004544A (en) * 2014-05-10 2014-08-27 舒定涛 Biomass gasifier capable of improving gas yield and combustion gas calorific value
CN107118803A (en) * 2017-06-16 2017-09-01 张坤 A kind of household biomass gasifier
CN109539315A (en) * 2018-10-30 2019-03-29 西安交通大学 A kind of biological particles of S-shaped flue gas flow/moulded coal air preheat Pollutioless stove and range
CN109539315B (en) * 2018-10-30 2024-05-24 西安交通大学 An S-shaped flue gas flow biomass pellet/briquette air preheating environmentally friendly stove

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