CN201002598Y - hydraulic brake mechanism - Google Patents
hydraulic brake mechanism Download PDFInfo
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- CN201002598Y CN201002598Y CNU2006201394548U CN200620139454U CN201002598Y CN 201002598 Y CN201002598 Y CN 201002598Y CN U2006201394548 U CNU2006201394548 U CN U2006201394548U CN 200620139454 U CN200620139454 U CN 200620139454U CN 201002598 Y CN201002598 Y CN 201002598Y
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- 239000010985 leather Substances 0.000 claims abstract description 34
- 239000003921 oil Substances 0.000 claims description 52
- 239000012530 fluid Substances 0.000 claims description 11
- 239000010727 cylinder oil Substances 0.000 claims description 5
- 238000012856 packing Methods 0.000 abstract 7
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 15
- 238000010586 diagram Methods 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型是有涉及一种液压煞车机构,特别是有关于一种适用于高振动环境的煞车总泵及液压煞车机构。The utility model relates to a hydraulic brake mechanism, in particular to a master brake cylinder and a hydraulic brake mechanism suitable for high-vibration environments.
背景技术Background technique
请参阅图1,图1显示习知的液压煞车机构。其中,液压煞车机构包括一煞车总泵1、一煞车卡钳3、以及一煞车油管2。煞车油管2连接煞车总泵1和煞车卡钳3。Please refer to FIG. 1, which shows a conventional hydraulic brake mechanism. Wherein, the hydraulic brake mechanism includes a
请同时参阅图2,图2显示图1的液压煞车机构的虚线区域A的内部构造。其中,煞车总泵1的缸体12具有一柱塞空间,用于供柱塞13在其中移动。此柱塞空间可区分为一第一子空间122以及一第二子空间123。第一子空间122经由第一通道129与储油空间121相通,储油空间121经由第二通道128与第二子空间123相通,第二子空间123经由总泵出油口125与煞车油管2连接,第一单向皮碗14与第二单向皮碗15安装于柱塞13上,两皮碗与缸体12所产生空间为第一子空间122,第二单向皮碗15位置介于第一通道129与第二通道128之间。单向皮碗的功用与单向阀类似,仅允许煞车油单方向流动。举例来说,第二单向皮碗15可允许第一子空间122内的煞车油因压力变化流向第二子空间123,但第二子空间123煞车油却无法直接流向第一子空间122。柱塞13的一端与手柄11的抵接部111接触,而另一端则装置一弹簧19,弹簧19抵顶于柱塞13及缸体12之间,用于将柱塞13往抵接部111方向推挤。Please refer to FIG. 2 at the same time. FIG. 2 shows the internal structure of the dotted area A of the hydraulic brake mechanism in FIG. 1 . Wherein, the
在煞车时使用者抓握手柄11,手柄11的抵接部111将抵推柱塞13,如图3所示,使装置于柱塞13上的第二单向皮碗15经过第二通道128,将第二子空间123的煞车油经由总泵出油口125、煞车油管2送往煞车卡钳3,推动煞车卡钳3内的活塞32及煞车片33而将转动中的煞车碟盘4夹紧,产生煞车动作。When braking, the user grasps the
煞车终止时,使用者放开手柄11,手柄11的抵接部111与柱塞13靠弹簧19弹力回到作动前位置(即图2,煞车片33受煞车碟盘4转动偏摆轻微推动活塞32,多余煞车油经由煞车油管2、总泵出油口125、第二子空间123、第二通道128流回储油空间121,终止煞车动作。When the brake is terminated, the user releases the
然而,当煞车卡钳3处于高振动环境下工作时,煞车片33因惯性振动会敲击活塞32,使活塞32将煞车油压回储油空间121,此时若使用煞车,煞车总泵1将需要供给更多煞车油给煞车卡钳3才能产生煞车动作,于是产生手柄11与柱塞13的作动行程增加的问题。However, when the
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种液压煞车机构,解决液压煞车机构的煞车卡钳受振动时,手柄与柱塞的作动行程增加的问题。In view of this, the purpose of the present invention is to provide a hydraulic brake mechanism to solve the problem that the actuating stroke of the handle and the plunger increases when the brake caliper of the hydraulic brake mechanism is vibrated.
为达成上述目的,本实用新型的液压煞车机构其特征在于具有一煞车总泵,该煞车总泵包括一缸体、一柱塞、一第一单向皮碗、一第二单向皮碗、以及一第三单向皮碗。缸体内含煞车油,缸体具有连通的一储油空间、一柱塞空间、以及一总泵出油口。柱塞以可移动方式设置在柱塞空间内。第一单向皮碗、第二单向皮碗、及第三单向皮碗皆设置在柱塞上,第三单向皮碗靠近总泵出油口,且第三皮碗设置方向与第一、第二单向皮碗相反,该第一、第二、第三单向皮碗的设置方向使该第一、第二单向皮碗间的煞车油可经由该第二单向皮碗流至该第二、第三单向皮碗之间,但该第二、第三单向皮碗间的煞车油无法经由该第二单向皮碗流至该第一、第二单向皮碗之间。In order to achieve the above object, the hydraulic brake mechanism of the present utility model is characterized in that it has a brake master cylinder, which includes a cylinder block, a plunger, a first one-way leather cup, a second one-way leather cup, And a third one-way leather cup. Brake oil is contained in the cylinder body, and the cylinder body has an oil storage space, a plunger space, and a master pump oil outlet connected to each other. The plunger is movably arranged in the plunger space. The first one-way cup, the second one-way cup, and the third one-way cup are all set on the plunger, the third one-way cup is close to the oil outlet of the master pump, and the third one-way cup is set in the same direction as the first one-way cup. 1. The second one-way cup is opposite. The first, second, and third one-way cups are set in such a way that the brake fluid between the first and second one-way cups can pass through the second one-way cup. Flow between the second and third one-way cups, but the brake fluid between the second and third one-way cups cannot flow to the first and second one-way cups through the second one-way cup between bowls.
本实用新型的优点是,当液压煞车机构的煞车卡钳受振动时,由于第二单向皮碗的阻挡,可防止煞车卡钳内的煞车油流向煞车总泵,于是解决手柄与柱塞因高振环境使作动行程增加的问题。The utility model has the advantage that when the brake caliper of the hydraulic brake mechanism is vibrated, the brake oil in the brake caliper can be prevented from flowing to the brake master cylinder due to the blocking of the second one-way cup, thus solving the problem caused by the high vibration of the handle and the plunger. The problem that the operating stroke increases due to the environment.
附图说明Description of drawings
图1显示习知的液压煞车机构;Figure 1 shows a known hydraulic brake mechanism;
图2显示图1的液压煞车机构的虚线区域A的内部构造;Fig. 2 shows the internal structure of the dotted line area A of the hydraulic braking mechanism of Fig. 1;
图3是习知液压煞车机构作动的示意图;Fig. 3 is a schematic diagram of the actuation of a conventional hydraulic brake mechanism;
图4是依据本实用新型的液压煞车机构的第一实施例的示意图;Fig. 4 is a schematic diagram of the first embodiment of the hydraulic brake mechanism according to the present invention;
图5是图4的液压煞车机构作动的示意图;Fig. 5 is a schematic diagram of the actuation of the hydraulic brake mechanism in Fig. 4;
图6是图4的液压煞车机构的煞车片磨耗时的作动图;Fig. 6 is an action diagram when the brake pads of the hydraulic brake mechanism of Fig. 4 are worn;
图7是图4的液压煞车机构的煞车片更换时的状态示意图;Fig. 7 is a schematic diagram of the state when the brake pads of the hydraulic brake mechanism of Fig. 4 are replaced;
图8是依据本实用新型的液压煞车机构的第二实施例的示意图;8 is a schematic diagram of a second embodiment of the hydraulic brake mechanism according to the present invention;
图9是图8的液压煞车机构作动的示意图;Fig. 9 is a schematic diagram of the actuation of the hydraulic brake mechanism in Fig. 8;
图10是图8的液压煞车机构的煞车片磨耗时的作动图;Fig. 10 is an action diagram when the brake pads of the hydraulic brake mechanism of Fig. 8 are worn;
图11是图8的液压煞车机构的煞车片更换时的状态示意图。FIG. 11 is a schematic view of the state of the hydraulic brake mechanism in FIG. 8 when the brake pads are replaced.
符号说明Symbol Description
1、1’~煞车总泵1. 1'~brake master cylinder
11~手柄11~handle
111~抵推部111~resistance department
12、12’、12”~缸体12, 12’, 12”~Cylinder body
120~斜面区域120~slope area
121~储油空间121~Oil storage space
122~第一子空间122~the first subspace
123、123’~第二子空间123, 123'~the second subspace
124~第三子空间124~third subspace
125~总泵出油口125~Oil outlet of master pump
126~第四通道126~the fourth channel
127~第三通道127~the third channel
128~第二通道128~Second channel
129~第一通道129~the first channel
13、13’~柱塞13, 13'~Plunger
14~第一单向皮碗14~The first one-way leather cup
15~第二单向皮碗15~Second one-way leather cup
16~第三单向皮碗16~The third one-way cup
18~挡止件18~stopper
19、19’~弹簧19, 19'~spring
2~煞车油管2 ~ brake oil pipe
3~煞车卡钳3~brake calipers
32~活塞32~piston
33~煞车片33~brake pads
4~煞车碟盘4~brake disc
A~虚线区域A~Dotted line area
具体实施方式Detailed ways
第一实施例:First embodiment:
请参阅图4,其中与习知技术相同的部分给予相同的标号并省略说明。在本实施例中,柱塞13’及缸体12’的构造皆有改变。在柱塞13’部份,第二单向皮碗15与弹簧19’之间增设第三单向皮碗16,且第三单向皮碗16方向与第一单向皮碗14及第二单向皮碗15相反,第二单向皮碗15与第三单向皮碗16及缸体12’所产生空间为第三子空间124。在缸体12’部分,第一通道129及第二通道128位于第一单向皮碗14与第二单向皮碗15之间。第二子空间123’与总泵出油口125之间新增第四通道126及第三通道127。Please refer to FIG. 4 , where the same parts as those in the prior art are given the same numbers and descriptions are omitted. In this embodiment, the structures of the plunger 13' and the cylinder body 12' are changed. In the plunger 13' part, a third one-
如图5所示,煞车时手柄11的抵推部111推动柱塞13’,第二单向皮碗15推动第三子空间124的煞车油,由于此时第三子空间124是一密闭空间,使第二子空间123’煞车油经由第四通道126或第三通道127流向煞车卡钳3,产生煞车动作。As shown in Fig. 5, when braking, the pushing
煞车终止,手柄11及柱塞13’受弹簧19’弹力回到作动前位置,即图4所示,此时因第三单向皮碗16具逆止作用,第三子空间124的煞车油无法流向第二子空间123’,于是第二子空间123’产生负压,强制将煞车油由煞车卡钳3吸回,使煞车卡钳3解除煞车。When the brake is terminated, the
若煞车卡钳3处于高振环境下工作,由于第二单向皮碗15的阻挡,使煞车卡钳3的煞车油无法因煞车片33的敲击而回流,解决手柄11与柱塞13’因高振环境使作动行程增加的问题。If the
若煞车片33使用后发生磨损,在煞车时,如图6所示,第三单向皮碗16将通过第四通道126,此时第三子空间124的煞车油经由第四通道126流向总泵出油口125,补充煞车片33受磨耗所产生的活塞32移动空间。当煞车终止,手柄11及柱塞13’受弹簧19’弹力回到作动前位置,由于第三子空间124与总泵出油口125因第四通道126相通,此时第一子空间122煞车油会因压力差经由第二单向皮碗15流向第三子空间124,当第三单向皮碗16经过第四通道126,此时第三子空间124恢复到初始的密闭空间,使第二子空间123’产生负压,强制将煞车油由煞车卡钳3吸回,使煞车卡钳3解除煞车。If the
使用一段时间,若需更换煞车片时,如图7所示,将手柄11拆除,柱塞13’受弹簧19’弹力推向挡止件18,挡止件18装置于缸体12’的柱塞空间的端口处,用于防止柱塞13’脱离缸体12’。此时第二单向皮碗15经过第二通道128,使第三子空间124经由第二通道128与储油空间121保持畅通,让煞车卡钳3的煞车油从煞车油管2、总泵出油口125、第三通道127或第四通道126、第二子空间123’、第三单向皮碗16、第三子空间124、第二通道128流回储油空间121,使煞车片33可以更换新品。After using for a period of time, if you need to replace the brake pads, as shown in Figure 7, remove the
第二实施例:Second embodiment:
请参阅图8,其中与第一实施例相同的部分给予相同的标号并省略说明。在本实施例中,将上述第四通道126与第三通道127废除,总泵出油口125直接与第二子空间123’相接,在第三子空间124的活动范围末端与第二子空间123’交界处增设一斜面区域120,因而使柱塞空间具有不同的直径。Please refer to FIG. 8 , where the parts that are the same as those in the first embodiment are given the same reference numerals and descriptions are omitted. In this embodiment, the above-mentioned
煞车时如图9所示,手柄11的抵推部111推动柱塞13’第二单向皮碗15推动第三子空间124的煞车油,由于此时第三子空间124是一密闭空间,使第二子空间123’煞车油经由总泵出油口125流向煞车卡钳3,产生煞车动作。When braking, as shown in Fig. 9, the pushing
煞车终止,手柄11及柱塞13’受弹簧19’弹力回到作动前位置,此时因第三单向皮碗16的阻挡,第三子空间124的煞车油无法流向第二子空间123’,于是第二子空间123’产生负压,强制将煞车油由煞车卡钳3吸回,使煞车卡钳3解除煞车。When the brake is terminated, the
若煞车卡钳3处于高振环境下工作,由于第二单向皮碗15的阻挡,使煞车卡钳3的煞车油无法因煞车片33的敲击而回流,解决手柄11与柱塞13’因高振环境使作动行程增加的问题。If the
若煞车片33使用后发生磨损,在煞车时,如图10所示,第三单向皮碗16将通过斜面区域120,此时第三子空间124的煞车油经由斜面区域120流向总泵出油口125,补充煞车片33受磨耗所产生的活塞32移动空间。当煞车终止,手柄11及柱塞13’受弹簧19’弹力回到作动前位置,由于第三子空间124与总泵出油口125因斜面区域120相通,此时第一子空间122煞车油会因压力差经由第二单向皮碗15流向第三子空间124,当第三单向皮碗16经过斜面区域120,此时第三子空间124恢复到初始的密闭空间,使第二子空间123’产生负压,强制将煞车油由煞车卡钳3吸回,使煞车卡钳3解除煞车。If the
使用一段时间,若需更换煞车片时,如图11所示,将手柄11拆除,柱塞13’受弹簧19’弹力推向挡止件18,挡止件18装置于缸体12”上,用于防止柱塞13’脱离缸体12”。此时第二单向皮碗15经过第二通道128,使第三子空间124经由第二通道128与储油空间121保持畅通,让煞车卡钳3的煞车油从煞车油管2、总泵出油口125、第二子空间123’、第三单向皮碗16、第三子空间124、第二通道128流回储油空间121,使煞车片33可以更换新品。After using for a period of time, if the brake pad needs to be replaced, as shown in Figure 11, the
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201394548U CN201002598Y (en) | 2006-12-25 | 2006-12-25 | hydraulic brake mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201394548U CN201002598Y (en) | 2006-12-25 | 2006-12-25 | hydraulic brake mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201002598Y true CN201002598Y (en) | 2008-01-09 |
Family
ID=39038138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2006201394548U Expired - Fee Related CN201002598Y (en) | 2006-12-25 | 2006-12-25 | hydraulic brake mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201002598Y (en) |
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2006
- 2006-12-25 CN CNU2006201394548U patent/CN201002598Y/en not_active Expired - Fee Related
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Granted publication date: 20080109 Termination date: 20100125 |