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CN201004684Y - A combined color tube TV casing - Google Patents

A combined color tube TV casing Download PDF

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Publication number
CN201004684Y
CN201004684Y CNU2007201180558U CN200720118055U CN201004684Y CN 201004684 Y CN201004684 Y CN 201004684Y CN U2007201180558 U CNU2007201180558 U CN U2007201180558U CN 200720118055 U CN200720118055 U CN 200720118055U CN 201004684 Y CN201004684 Y CN 201004684Y
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shell
installation
panel
picture tube
colored picture
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Expired - Fee Related
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CNU2007201180558U
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王学敏
张守泉
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Shenzhen Skyworth RGB Electronics Co Ltd
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Shenzhen Skyworth RGB Electronics Co Ltd
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Abstract

本实用新型公开了一种可安装不同规格彩管、可配置多种面板和多种后壳的组合式彩管电视机外壳,其包括前壳和后壳,该前壳为一面板,在该面板与后壳内腔的对接部位设有一带网格结构的安装壳,该安装壳包括承载板和竖直设于该前端的安装框,该安装框内缘的四角为采用镶件结构制作的彩管安装位,该安装框内缘左右两侧边和上侧边的网格结构中设有多个采用镶件结构制作的孔位和槽边,以便前壳与后壳连接。所述的安装壳固定着彩管电视机的显像管和机芯重量,它被前壳和后壳包容。这种外壳的结构设计,可以用一套模具生产安装壳,以便配置多种面板和多种后壳,并生产出多款不同外形的彩电。既节省了模具成本、又加快了新产品推出市场的速度。

Figure 200720118055

The utility model discloses a combined color tube television shell which can be installed with color tubes of different specifications, and which can be configured with various panels and multiple rear shells. It comprises a front shell and a rear shell. A mounting shell with a grid structure is provided at the docking part of the panel and the inner cavity of the rear shell. The mounting shell includes a bearing plate and a mounting frame vertically arranged at the front end. The four corners of the inner edge of the mounting frame are made of an insert structure. For the installation position of the color tube, the grid structure on the left, right and upper sides of the inner edge of the installation frame is provided with a plurality of holes and grooves made of an insert structure, so that the front shell and the rear shell are connected. The installation shell fixes the picture tube and the core weight of the color tube TV set, and it is contained by the front shell and the rear shell. The structural design of the casing can use a set of molds to produce the installation casing, so as to configure various panels and various rear casings, and produce a variety of color TV sets with different shapes. It not only saves the mold cost, but also accelerates the speed of launching new products to the market.

Figure 200720118055

Description

一种组合式彩管电视机外壳A combined color tube TV casing

技术领域technical field

本实用新型涉及彩管(CRT)电视机,尤其是涉及一种通用性好的组合式彩管电视机外壳。The utility model relates to a color tube (CRT) TV set, in particular to a combined color tube TV shell with good versatility.

背景技术Background technique

目前,电视机中安装彩色显像管(CRT)的结构和外包是采用外包表面造型与安装CRT的结构一体成型的。如图1所示,电视机的CRT一般安装在前壳01上,再配合后壳02形成一完整的电视机外包结构。对于不同规格的彩电,就要配置不同规格的外包,即需要多种规格的模具。电视机的前壳是电视机的主要外包造型,并承担电视机CRT的重力和电子机芯安装,要想改变前壳造型,一定要考虑安装CRT的结构部分、和电子机芯安装部分和喇叭的安装结构部分。就是说若想改变一款产品外观的完全造型,就得改变产品结构,结果是结构束缚了外观,外观限制了结构。现有技术存在如下明显缺陷:At present, the structure and outsourcing of the color picture tube (CRT) installed in the TV set are integrally formed by adopting the surface molding of the outsourcing and the structure for installing the CRT. As shown in FIG. 1 , the CRT of the TV is generally installed on the front case 01 , and cooperates with the rear case 02 to form a complete TV outsourcing structure. For color TVs of different specifications, it is necessary to configure outsourcing of different specifications, that is, molds of various specifications are required. The front case of the TV is the main outsourcing shape of the TV, and it bears the gravity of the TV CRT and the installation of the electronic movement. If you want to change the shape of the front case, you must consider installing the structural part of the CRT, the installation part of the electronic movement and the speaker part of the installation structure. That is to say, if you want to change the complete appearance of a product, you have to change the product structure. As a result, the structure constrains the appearance, and the appearance restricts the structure. There are following obvious defects in prior art:

1,更新一个产品外包造型周期长,同时安装CRT和机芯的结构也必须随之修改;1. The outsourced modeling cycle for updating a product is long, and the structure of installing CRT and movement must be modified accordingly;

2,开发产品(模具)成本高;2. The cost of developing products (molds) is high;

3,模具在生产过程中工艺调试复杂,产品表面缺陷多,也难以解决。现今电子产品,特别是电视产品的更新换代日新月异地发展,市场竞争激烈,经营已进入了微利时代。一种外包造型的电视机产品,销量大致在1万到5万台就被淘汰。在这种经济环境中,要想在电视领域占有一席之地,不仅在时间上要竞争,更重要的是在产品设计成本上去竞争。因此,开发一种主体结构简单的电视外包,并成系列化结构,就可以在时间上和成本上赢得竞争。3. The process debugging of the mold is complicated during the production process, and there are many surface defects on the product, which are difficult to solve. Today's electronic products, especially TV products, are being updated with each passing day. The market competition is fierce, and the operation has entered the era of meager profits. A TV product with an outsourced shape was eliminated when the sales volume was roughly 10,000 to 50,000 units. In this economic environment, if you want to have a place in the TV field, you must compete not only in terms of time, but more importantly, in terms of product design costs. Therefore, the development of a TV outsourcing with a simple main structure and a series structure can win the competition in terms of time and cost.

实用新型内容Utility model content

本实用新型是为了解决现有彩管电视外壳通用差而导致产品开发周期长及产品开发成本高的技术问题,提供一种通用模具制作适配多种规格CRT、面板、后壳的组合式彩管电视机外壳。The utility model aims to solve the technical problems of long product development cycle and high product development cost caused by the poor universality of the existing color tube TV shell, and provides a combined color tube that is made of general molds and adapts to various specifications of CRT, panels, and rear shells. Tube TV casing.

为解决上述问题,本实用新型技术方案是构造一种组合式彩管电视机外壳,其包括前壳和后壳,而前壳为一面板,在该面板与后壳内腔的对接部位设有一带网格结构的安装壳,该安装壳包括承载板和竖直设于该前端的安装框,该安装框内缘的四角为采用镶件结构制作的彩管安装位,该安装框内缘左右两侧边和上侧边的网格结构中设有多个采用镶件结构制作的孔位和槽边,以便前壳与后壳连接。In order to solve the above problems, the technical scheme of the utility model is to construct a combined color tube TV casing, which includes a front casing and a rear casing, and the front casing is a panel, and a An installation shell with a grid structure. The installation shell includes a bearing plate and an installation frame vertically arranged at the front end. The four corners of the inner edge of the installation frame are the installation positions for color tubes made of insert structures. The grid structure on both sides and the upper side is provided with a plurality of holes and grooves made of an insert structure to facilitate the connection of the front shell and the rear shell.

这种内组合式彩管电视机安装壳的结构设计,可安装不同规格彩管,可配置多种面板和多种后壳的组合,它固定着彩管电视机的显像管和机芯重量,它被前壳和后壳包容着。The structural design of this internal combined color tube TV installation shell can install color tubes of different specifications, and can be configured with a combination of various panels and multiple back shells. It fixes the weight of the picture tube and core of the color tube TV set. Contained by the front shell and the back shell.

所述安装壳可以为一体注塑成型的壳体。The installation shell can be an integral injection molded shell.

所述安装壳也可以是由承载板与安装框分体制作后连接成一体的壳体。The installation shell can also be a shell that is made separately from the bearing plate and the installation frame and then connected into one body.

所述的面板由丙烯晴-丁二烯-苯乙烯共聚物(ABS)、聚碳酸脂+亚加力混合料(PC+PMMA)、聚苯乙烯(GPPS)和高抗冲聚苯乙烯(HIPS)中任一种塑料制作。The panel is made of acrylonitrile-butadiene-styrene copolymer (ABS), polycarbonate + acrylic compound (PC+PMMA), polystyrene (GPPS) and high impact polystyrene (HIPS) ) made of any kind of plastic.

所述的前壳中的面板的厚度为1.50毫米-3.0毫米。The thickness of the panel in the front shell is 1.50mm-3.0mm.

所述面板与安装壳的连接为粘接、镶嵌连接和螺钉连接的任一种。The connection between the panel and the installation shell is any one of bonding, inlay connection and screw connection.

本实用新型将传统的前壳分为面板和安装壳来制作,为满足安装强度要求,安装壳采用网格骨位来增加强度,可达目前壳体结构强度的1.5倍。安装壳的四角是安装CRT的部位,采用的是镶件结构,可以获得不同规格CRT(如纯平CRT与普平CRT)的安装高度。在安装壳的结构上预留了由模具上的镶件(镶针)做成的多个孔位和槽边方便用作与面板固定、与后壳连接。将安装壳的承载板与安装框分体设计,可以采用小模具来生产,大大降低模具费用。The utility model divides the traditional front shell into a panel and an installation shell. In order to meet the installation strength requirements, the installation shell adopts grid bone positions to increase the strength, which can reach 1.5 times the structural strength of the current shell. The four corners of the installation shell are where the CRT is installed. The insert structure is used to obtain the installation height of CRTs of different specifications (such as flat-screen CRT and ordinary flat-screen CRT). On the structure of the installation shell, a number of holes and groove edges made of inserts (insert pins) on the mold are reserved for fixing with the panel and connecting with the rear shell. The bearing plate of the installation shell and the installation frame are designed separately, and small molds can be used for production, which greatly reduces the cost of molds.

面板最薄厚度可以做到1.5毫米,最大厚度可以根据需要任意选取。可以使用多种高光、高流动透明塑材制作,而且美观,价廉(以前受承载力影响,不能够用差的材料生产)。The thinnest thickness of the panel can be 1.5 mm, and the maximum thickness can be selected arbitrarily according to the needs. It can be made of a variety of high-gloss, high-flow transparent plastic materials, and it is beautiful and cheap (in the past, affected by the bearing capacity, it could not be produced with poor materials).

根据需要本实用新型的面板与后壳的连接可以采用前壳直包式结构,即由面板对接口边缘将安装壳包裹连接成一壳体,然后将该壳体与后壳连接成一完整的外壳;或采用后壳直包式结构,即由后壳对接口边缘将安装壳包裹连接成一壳体,然后将该壳体与面板连接成一完整的外壳;还可以采用前后共包式结构,即使得安装壳处于面板和后壳对接口内腔中,面板和后壳都包裹安装壳的一部分而形成一完整的外壳。其中的连接可以采用“烙烫”粘接、镶嵌连接或螺钉连接等多种方法,连接简易可靠。According to the needs, the connection between the panel and the back shell of the utility model can adopt the front shell direct wrapping structure, that is, the installation shell is wrapped and connected by the panel to the edge of the interface to form a shell, and then the shell and the back shell are connected to form a complete shell; Or adopt the rear shell direct package structure, that is, the installation shell is wrapped and connected by the edge of the rear shell to the interface to form a shell, and then the shell and the panel are connected to form a complete shell; the front and rear co-enclosed structure can also be used, that is, the installation The shell is located in the inner cavity of the interface between the panel and the rear shell, and both the panel and the rear shell wrap a part of the installation shell to form a complete shell. The connection can adopt various methods such as "ironing" bonding, inlay connection or screw connection, and the connection is simple and reliable.

这种组合式彩管电视机外壳的结构设计,可以用一套安装壳的模具来配置多种面板和多种后壳,以便生产出多款不同外形的彩电,即大大节省了模具开发成本、又加快了新产品推出市场的速度。The structural design of this combined color tube TV shell can use a set of molds for installing shells to configure multiple panels and multiple back shells, so as to produce a variety of color TVs with different shapes, which greatly saves mold development costs, It also speeds up the introduction of new products to the market.

附图说明Description of drawings

以下结合附图和实施例对本实用新型作进一步详细描述,其中:Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail, wherein:

图1是普通彩管电视机外壳的组装示意图;Fig. 1 is the assembly schematic diagram of common color tube television casing;

图2是本实用新型实施例的组装示意图;Fig. 2 is the assembly schematic diagram of the utility model embodiment;

图3、图4分别是图2中安装壳的立体图和主视图;Figure 3 and Figure 4 are a perspective view and a front view of the installation shell in Figure 2, respectively;

图5是图2中面板的主视图;Fig. 5 is the front view of panel among Fig. 2;

图6是图2中安装壳的承载板和安装框分体的示意图。Fig. 6 is a schematic diagram of the split body of the bearing plate and the mounting frame of the mounting shell in Fig. 2 .

具体实施方式Detailed ways

图2示出了本实用新型实施例的结构,所述的组合式彩管电视机外壳,包括前壳和后壳1,而前壳为一面板2,在该面板2与后壳1内腔的对接部位设有一带网格结构的安装壳3。请参阅图3和图4,安装壳3包括:承载板4、竖直设于该前端的安装框5,该安装框内缘的四角为采用镶件结构制作的彩管安装位6,该安装框内缘左右两侧边和上侧边的网格结构中设有多个采用镶件结构制作的孔位7和槽边。所述安装壳3可以为一体注塑成型的壳体,也可以将承载板4与安装框5分体制作后连接成一整体(请参阅图6),可以采用小模具来生产,以便降低模具费用。面板2可以由ABS、PC+PMMA、GPPS和HIPS中任一种塑料制作,可以大大降低材料成本。Fig. 2 has shown the structure of the utility model embodiment, and described combined color tube TV shell, comprises front shell and back shell 1, and front shell is a panel 2, and in this panel 2 and back shell 1 cavity The docking part is provided with an installation shell 3 with a grid structure. Referring to Fig. 3 and Fig. 4, the installation shell 3 includes: a load plate 4, an installation frame 5 vertically arranged at the front end, and the four corners of the inner edge of the installation frame are color tube installation positions 6 made of an insert structure. The grid structure on the left and right sides and the upper side of the inner edge of the frame is provided with a plurality of hole positions 7 and groove sides made of an insert structure. The mounting shell 3 can be an integral injection-molded shell, or the carrier plate 4 and the mounting frame 5 can be made separately and connected into a whole (see FIG. 6 ), and can be produced with a small mold to reduce mold costs. The panel 2 can be made of any plastic among ABS, PC+PMMA, GPPS and HIPS, which can greatly reduce the cost of materials.

请阅图2至图5,本发明采用将电视机外包造型与外包结构完全分开制作的思路,即将传统的前壳分成面板2和安装壳3来制作,然后根据需要将面板2、安装壳3和后壳1组装成一完整的外壳,如采用前壳直包式结构、后壳直包式结构或前后共包式结构。面板2和后壳1主要用作电视机的外包造型,而安装壳3的结构部分主要用作安装CRT和机芯(PCB)。安装壳的结构部分为满足安装CRT和机芯的强度要求,采用网格骨位来增加强度,可达目前壳结构强度的1.5倍。其次,安装壳3的四角是安装CRT的部位6,采用的是镶件结构,即在一套注塑模具上更换不同的镶件,就可以获得不同规格CRT(如纯平CRT与普平CRT)的安装高度(以往电视机不能够这样做,因为受前壳结构强度要求的限制)。再次,在安装壳3的结构上预留了很多孔位7和槽边,这些孔位由模具上的镶件(镶针)做成,可以方便的变成直孔、盲孔,通孔,圆孔,方孔和螺丝孔,用作与面板2的固定、与后壳1的连接。Please refer to Fig. 2 to Fig. 5, the present invention adopts the idea of completely separating the outsourcing shape and the outsourcing structure of the TV set, that is, the traditional front case is divided into a panel 2 and an installation case 3 for production, and then the panel 2 and the installation case 3 are made as required. Assembled with the rear shell 1 to form a complete shell, such as adopting the front shell direct wrapping structure, the rear shell direct wrapping structure or the front and rear co-wrapping structure. The panel 2 and the rear shell 1 are mainly used for the outsourcing of the TV set, while the structural part of the installation shell 3 is mainly used for installing the CRT and the core (PCB). In order to meet the strength requirements of installing CRT and movement, the structural part of the installation shell adopts grid bones to increase the strength, which can reach 1.5 times the structural strength of the current shell. Secondly, the four corners of the installation shell 3 are the parts 6 where the CRT is installed, and the insert structure is adopted, that is, by replacing different inserts on a set of injection molds, CRTs of different specifications can be obtained (such as flat CRT and plain CRT). The installation height (in the past, TVs could not do this, because it was limited by the structural strength requirements of the front shell). Again, a lot of holes 7 and groove edges are reserved on the structure of the installation shell 3. These holes are made of inserts (insert pins) on the mold, which can be easily turned into straight holes, blind holes, and through holes. Round holes, square holes and screw holes are used to fix the panel 2 and connect to the rear case 1.

面板2不再受结构强度的束缚,最薄厚度可以做到1.5毫米,最大厚度可以根据需要任意选取。其表面质量处理上,方便可靠,易于成型,可以使用多种高光、高流动、透明塑材制作,而且美观,价廉。还可以采用“烙烫”粘接、镶嵌连接或螺钉连接等多种方法将其与安装壳3组装成一完整的前壳,连接简易可靠。该面板2上也可以安装喇叭(见图5面板上喇叭安装区10)。The panel 2 is no longer constrained by the structural strength, the thinnest thickness can be 1.5 mm, and the maximum thickness can be selected arbitrarily according to needs. In terms of surface quality treatment, it is convenient and reliable, easy to shape, and can be made of a variety of high-gloss, high-flow, transparent plastic materials, and it is beautiful and cheap. It can also be assembled with the installation shell 3 into a complete front shell by various methods such as "ironing" bonding, inlay connection or screw connection, and the connection is simple and reliable. Speakers can also be installed on the panel 2 (seeing the speaker installation area 10 on the panel in Figure 5).

在目前电视行业薄利国际形式下,采用本发明的结构,可以大大降低开发成本(速度,费用),如:14″、21″彩电的外包结构均可以采用本发明的结构,甚至于29″彩电外包结构都可以采用本发明的结构。只需开一套这样模具就可以配多种不同的面板,变幻成多种外型电视产品(如不仅用于纯平CRT或普平CRT的方面),这样可以大大降低模具费用和节约开发时间。Under the current low-profit international form of the TV industry, adopting the structure of the present invention can greatly reduce the development cost (speed, expense). Outsourcing structure all can adopt the structure of the present invention.Just need to open a set and mold just can be equipped with multiple different panels like this, change into multiple appearance TV products (as not only being used for the aspect of flat CRT or plain CRT), This can greatly reduce tooling costs and save development time.

Claims (6)

1, a kind of composite type colored picture tube housing of TV set comprises fore shell and back cover (1), it is characterized in that: described fore shell is a panel (2), is provided with the mounting shell (3) of a band network in the docking site of this panel and back cover inner chamber; This mounting shell (3) comprises loading plate (4) and vertically is located at the installing frame (5) of this loading plate front end, four jiaos of this installing frame inner edge is the colored picture tube installation positions (6) of adopting the mold insert structure fabrication, is provided with the position, hole (7) and the trough rim of a plurality of employing mold insert structure fabrications in the network of this limit, installing frame inner edge left and right sides and upper side edge.
2, composite type colored picture tube housing of TV set as claimed in claim 1 is characterized in that, described mounting shell (3) is the housing of integrated injection molding.
3, composite type colored picture tube housing of TV set as claimed in claim 1 is characterized in that, described mounting shell (3) is the housing that links into an integrated entity by behind loading plate (4) and installing frame (5) split production.
4, composite type colored picture tube housing of TV set as claimed in claim 1, it is characterized in that described panel (2) is by any plastic production in acrylonitrile-butadiene-phenylethylene copolymer (ABS), polycarbonate+polymethyl methacrylate compound (PC+PMMA), polystyrene (GPPS) and the high impact polystyrene (HIPS).
5, composite type colored picture tube housing of TV set as claimed in claim 1 is characterized in that, the thickness of described panel (2) is 1.50 millimeters-3.0 millimeters.
6. composite type colored picture tube housing of TV set as claimed in claim 1 is characterized in that, described panel (2) is bonding with being connected to of mounting shell (3), inlay and be connected any that is connected with screw.
CNU2007201180558U 2007-01-12 2007-01-12 A combined color tube TV casing Expired - Fee Related CN201004684Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102045522B (en) * 2009-10-20 2014-02-19 深圳Tcl新技术有限公司 Front shell of flat television, assembly equipment and manufacturing method of equipment
CN106862380A (en) * 2017-01-17 2017-06-20 深圳创维-Rgb电子有限公司 Metal frame and preparation method thereof, electronic installation
CN108259800A (en) * 2018-02-06 2018-07-06 深圳创维-Rgb电子有限公司 A kind of TV backboard module and LCD TV

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102045522B (en) * 2009-10-20 2014-02-19 深圳Tcl新技术有限公司 Front shell of flat television, assembly equipment and manufacturing method of equipment
CN106862380A (en) * 2017-01-17 2017-06-20 深圳创维-Rgb电子有限公司 Metal frame and preparation method thereof, electronic installation
CN106862380B (en) * 2017-01-17 2018-11-02 深圳创维-Rgb电子有限公司 Metal frame and preparation method thereof, electronic device
CN108259800A (en) * 2018-02-06 2018-07-06 深圳创维-Rgb电子有限公司 A kind of TV backboard module and LCD TV

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