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CN200976722Y - An Improved Metal Frame for LCD Screen Panel Suitable for Laser Welding - Google Patents

An Improved Metal Frame for LCD Screen Panel Suitable for Laser Welding Download PDF

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Publication number
CN200976722Y
CN200976722Y CN 200620148111 CN200620148111U CN200976722Y CN 200976722 Y CN200976722 Y CN 200976722Y CN 200620148111 CN200620148111 CN 200620148111 CN 200620148111 U CN200620148111 U CN 200620148111U CN 200976722 Y CN200976722 Y CN 200976722Y
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laser welding
laser
screen panel
metal frame
welding
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李远明
黄志强
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LASER STATIONS Inc
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LASER STATIONS Inc
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Abstract

The utility model provides a modified is fit for laser welded LCD screen panel frame, it includes the U-shaped work piece of two unequal side lengths, the U-shaped work piece butt joint department of these two unequal side lengths passes through laser welding admittedly, in order to form the planar structure framework of a mouthful font, but supply punching press one-tenth frame structure with angle, and then reach more fast than the prior art, accurate laser welding process work piece locate mode, reduce artificial location careless, the welding defect that further improvement is known the technique and can't be avoided on laser welding, reach the effect that the quality promoted.

Description

一种改进的适合雷射焊接的液晶屏幕面板金属框架An Improved Metal Frame for LCD Screen Panel Suitable for Laser Welding

技术领域technical field

本实用新型涉及一种改进的适合雷射焊接的液晶屏幕面板框架,其能够以快速、精确的雷射焊接制程工件定位方式,且可减少人为上的定位疏失,并可进一步的改善习知技术于雷射焊接上无法避免的焊接缺陷,达到质量提升的效果。The utility model relates to an improved liquid crystal screen panel frame suitable for laser welding, which can quickly and accurately locate workpieces in the laser welding process, and can reduce artificial positioning errors, and can further improve the prior art The unavoidable welding defects in laser welding can achieve the effect of quality improvement.

背景技术Background technique

请参阅图1所示,通常一般液晶屏幕面板结构,其主要设有一金属框架11、一玻璃面板12及一主机模块13,该金属框架11是用以结合锁固该玻璃面板12及主机模块13,其制作已有多种技术被揭露;Please refer to FIG. 1 , the general liquid crystal screen panel structure is mainly provided with a metal frame 11 , a glass panel 12 and a host module 13 , and the metal frame 11 is used to combine and lock the glass panel 12 and the host module 13 , a variety of techniques have been revealed for its production;

再如图2所示,该习知技术将整片金属板材21中央及部分外围冲断成为一口字形平面结构框体22,并冲压成型为一金属框架11;As shown in Fig. 2 again, in this prior art, the center and part of the periphery of the entire sheet metal plate 21 are punched out into a frame 22 with a square-shaped plane structure, which is then formed into a metal frame 11 by stamping;

然而,上述的习知技术在金属板材21的冲断过程中,所去除的金属废料24,特别是中央部分面积约为实际使用的两倍以上,因此成本耗费相当高;However, in the conventional technology mentioned above, during the punching process of the metal plate 21, the removed metal scrap 24, especially the area of the central part is more than twice the actual use, so the cost is quite high;

请再参阅图3所示,进而有人再加以改进将整片金属板材21冲制成L型框架零件31,再将两组L型框架零件31组合成一口字形平面结构框体22且焊接固定,并以冲压成型该金属框架11;Please refer to Fig. 3 again, and someone further improved it by punching the entire metal plate 21 into an L-shaped frame part 31, and then combined two sets of L-shaped frame parts 31 into a flat-shaped frame 22 and fixed it by welding. And forming the metal frame 11 by stamping;

其虽能由L型框架零件31的排列冲制较习知技术大幅节省材料的成本,但在雷射焊接时,如图4所示,为了要达成焊接前L型框架零件31能够紧密接合的目的,分别在L型框架零件31的四周施力,若有任一方向施力不均,将可能产生如图5所示的错位51现象,后续焊接时将成为不良的产品;Although it can greatly save the cost of materials by punching the arrangement of L-shaped frame parts 31 compared with the prior art, when laser welding, as shown in Figure 4, in order to achieve the tight joint of L-shaped frame parts 31 before welding The purpose is to apply force around the L-shaped frame part 31 respectively. If the force is applied unevenly in any direction, the phenomenon of misalignment 51 as shown in Figure 5 may occur, and it will become a defective product during subsequent welding;

习知技术雷射焊接经常在焊接起始及焊接结束点因为雷射瞬时能量不足而形成焊接缺陷,为了避免于正常接合区形成此种缺陷,雷射焊接的起始点及结束点经常设计于正常接合区以外的位置上而如图6所示,若实行焊接路径61,虽能在正常接合区形成完整的雷射焊道62,但却无法避免于正常接合区外形成不完整且凹陷的焊蚀63,该焊蚀63不仅使框架产品外观不良,更会造成后续冲压制程中,冲压模具不正常的磨损;此外,多数的液晶屏幕面板框架材质表面为了防蚀的需要多采表面镀锌,该焊蚀镀锌层已破坏,因而丧失了防蚀的功能;Conventional technology laser welding often forms welding defects due to insufficient laser instantaneous energy at the beginning and end of welding. In order to avoid such defects in the normal joint area, the start and end points of laser welding are often designed at normal As shown in Figure 6, if the welding path 61 is implemented, although a complete laser weld bead 62 can be formed in the normal joint area, it cannot avoid the formation of incomplete and depressed welds outside the normal joint area. Corrosion 63, the welding corrosion 63 not only makes the appearance of the frame product poor, but also causes abnormal wear of the stamping die in the subsequent stamping process; in addition, the surface of most LCD screen panel frame materials is galvanized to prevent corrosion. The welding corrosion galvanized layer has been damaged, thus losing the anti-corrosion function;

因此,如何将上述等缺陷加以摒除,并提供一种可提供适合雷射焊接的液晶屏幕面板框架改进的同时,进而可提升快速、精确的雷射焊接制程工件定位方式,且可减少人为上的定位疏失,更进一步的改善习知技术于雷射焊接上无法避免的焊接缺陷,达到质量提升的效果,即为本实用新型欲解决的技术问题。Therefore, how to get rid of the above-mentioned defects, and provide a liquid crystal screen panel frame that is suitable for laser welding can be improved, and at the same time, it can improve the fast and accurate laser welding process workpiece positioning method, and can reduce man-made Inadequate positioning, further improving the unavoidable welding defects of conventional technology in laser welding, and achieving the effect of quality improvement are the technical problems that the utility model intends to solve.

发明内容Contents of the invention

本实用新型的主要目的是提供一种有效节省材料成本,适合雷射焊接简易而快速定位及避免焊接缺陷产生的液晶屏幕面板框架,其可进一步的改善习知技术于雷射焊接上无法避免的焊接缺陷,达到质量提升的效果。The main purpose of this utility model is to provide a liquid crystal screen panel frame that can effectively save material costs, is suitable for laser welding, simple and fast positioning, and avoids welding defects. It can further improve the unavoidable problems of conventional laser welding. Welding defects to achieve the effect of quality improvement.

本实用新型是通过下述技术方案来实现的,本实用新型所提供的一种改进的适合雷射焊接的液晶屏幕面板框架包括两片不等边长的U形工件,该两片不等边长的U形工件对接处通过雷射焊固,形成一口字形的平面结构框体,以供可冲压成具有角度的框体结构,进而达到较习知技术更为快速、精确的雷射焊接制程工件定位方式,减少人为上的定位疏失,更进一步的改善习知技术于雷射焊接上无法避免的焊接缺陷,达到质量提升的效果。The utility model is realized through the following technical scheme. An improved liquid crystal screen panel frame suitable for laser welding provided by the utility model includes two U-shaped workpieces with unequal sides. The butt joints of the long U-shaped workpieces are welded by laser to form a square-shaped frame structure, which can be stamped into an angled frame structure, thereby achieving a faster and more accurate laser welding process than conventional technologies. The workpiece positioning method reduces artificial positioning errors, and further improves the unavoidable welding defects of conventional laser welding technology to achieve the effect of quality improvement.

为能方便简捷了解本实用新型的其它特征内容与优点及其所达到的功效能够更为显现,兹将本实用新型配合附图进行详细地说明。In order to facilitate and concise understanding of other features and advantages of the present invention and the effect achieved by it can be more apparent, the present invention will be described in detail with accompanying drawings.

附图说明Description of drawings

图1为习知液晶屏幕面板结构的分解示意图;FIG. 1 is an exploded schematic diagram of a conventional liquid crystal screen panel structure;

图2为习知技术的液晶屏幕面板金属框架制作示意图;Fig. 2 is a schematic diagram of making a metal frame of a liquid crystal screen panel in the prior art;

图3为习知技术改进的液晶屏幕面板金属框架制作示意图;Fig. 3 is a schematic diagram of making a metal frame of a liquid crystal screen panel improved by conventional technology;

图4为习知技术L型框架零件组装示意图;Fig. 4 is a schematic diagram of assembly of L-shaped frame components in the prior art;

图5为习知技术的L型框架零件焊接前组装错位示意图;Fig. 5 is a schematic diagram of assembly dislocation before welding of L-shaped frame parts in the prior art;

图6为习知技术的L型框架零件雷射焊接缺陷示意图;Fig. 6 is a schematic diagram of laser welding defects of L-shaped frame parts in the prior art;

图7为本实用新型的液晶屏幕面板金属框架制作示意图;Fig. 7 is the schematic diagram of making the metal frame of the liquid crystal screen panel of the present invention;

图8为本实用新型实施于雷射焊接治具台的示意图。FIG. 8 is a schematic diagram of the utility model implemented in a laser welding jig table.

附图标记说明:11-金属框架;12-玻璃面板;13-主机模块;21-金属板材;22-口字型平面结构框体;24-金属废料;31-L型框架零件;51-错位;61-焊接路径;62-雷射焊道;63-焊蚀;71-不等边长的U形工件;82-定位销;83-雷射焊接治具台;Explanation of reference signs: 11-metal frame; 12-glass panel; 13-host module; 21-metal plate; 22-shaped plane structure frame; 24-metal waste; 31-L-shaped frame parts; ;61-welding path; 62-laser welding bead; 63-welding erosion; 71-U-shaped workpiece with unequal side length; 82-locating pin; 83-laser welding fixture table;

91-焊接起始点;92-焊接终点。91-start point of welding; 92-end point of welding.

具体实施方式Detailed ways

请参阅图7所示,本实用新型所提供的一种改进的适合雷射焊接的液晶屏幕面板框架,其包括:Please refer to Fig. 7, an improved liquid crystal screen panel frame suitable for laser welding provided by the utility model, which includes:

两片不等边长的U形工件71,该两片不等边长的U形工件71互相接合成一口字形平面结构框体22,以雷射焊接固定,以供冲模冲压成适合液晶电视屏幕面板组装且具角度的框体结构,其中U形工件可由整片金属板材21冲压成形,或由整片金属板材21切割成形,又该雷射源为二氧化碳雷射或Nd-YAG(钕钇铝石榴石)雷射或fiber(光纤)雷射或二极管雷射;Two U-shaped workpieces 71 with unequal side lengths, the two U-shaped workpieces 71 with unequal side lengths are joined to each other to form a frame 22 with a flat frame structure 22, which is fixed by laser welding, and is used for punching to be suitable for LCD TV screens. Panel assembly and angled frame structure, in which the U-shaped workpiece can be stamped from a whole sheet metal 21, or cut into shape from a whole sheet metal 21, and the laser source is carbon dioxide laser or Nd-YAG (neodymium yttrium aluminum Garnet) laser or fiber (optical fiber) laser or diode laser;

请再参阅图8所示,其为本实用新型实施于雷射焊接治具台的情形,本实用新型由雷射焊接治具台83四个角隅所设的定位销82,即可供该两片不等边长的U形工件71快速定位;当雷射焊接时,该雷射焊接起始点91及焊接终点92均设定于偏离接合线起点及终点以外的位置,因此焊接完成后,在正常接合区即可形成完整的雷射焊道62,且由该不等边长的U形工件71的U型结构特征,使该不等边长的U形工件71置放该雷射焊接治具台83上可达精确定位功能,进而达到避免接合错位51的效果。Please refer to Fig. 8 again, it is the situation that the utility model is implemented on the laser welding jig table, and the positioning pins 82 set at the four corners of the laser welding jig table 83 of the utility model can be used for the Two U-shaped workpieces 71 with unequal side lengths are quickly positioned; when laser welding, the laser welding start point 91 and welding end point 92 are all set at positions other than the starting point and end point of the welding line, so after welding is completed, A complete laser welding bead 62 can be formed in the normal joint area, and the U-shaped workpiece 71 with unequal sides length can be placed in the laser welding due to the U-shaped structural feature of the U-shaped workpiece 71 with unequal sides The precise positioning function can be achieved on the jig table 83 , thereby achieving the effect of avoiding the joint dislocation 51 .

为使本实用新型更加显现出其进步性与实用性,兹与习用技术作一比较分析如下:In order to make the utility model show its advancement and practicality more, it is as follows to make a comparative analysis with the conventional technology:

习用技术:Common techniques:

1、雷射焊接经常于焊接起始及焊接结束点因为雷射瞬时能量不足而形成焊接缺陷。1. Laser welding often forms welding defects at the beginning and end of welding due to insufficient instantaneous laser energy.

2、L型框架工件若以雷射焊接接合,易于正常的接合区以外的局部区域形成不完整的焊道。2. If the L-shaped frame workpiece is joined by laser welding, it is easy to form an incomplete weld bead in a local area other than the normal joint area.

3、模具磨损、外观不佳及无法防蚀。3. The mold is worn, the appearance is not good, and it cannot prevent corrosion.

4、产生许多废料,成本提高。4. A lot of waste materials are produced, and the cost increases.

本实用新型优点:The utility model advantage:

1、快速且精确定位,不会产生错位焊接现象。1. Fast and precise positioning, no misplaced welding.

2、节省成本、废料较少。2. Cost saving and less waste.

3、可避免雷射焊接经常于焊接起始及焊接结束点因为雷射瞬时能量不足而形成焊接缺陷。3. It can avoid the welding defects caused by the lack of instantaneous laser energy at the beginning and end of welding.

4、由雷射焊接治具台,可大量生产。4. With the laser welding fixture table, it can be mass-produced.

综上所述,本实用新型在改善先前技术结构下,确实已达到所欲增进的功效,且也非熟悉该项技艺者所易于思及。然而,上述的说明,仅为本实用新型的实施例而已,非为限定本实用新型的实施例;凡熟悉该项技艺的人士,其所依本实用新型的特征范畴,所作出的其它等效变化或修饰,如尺寸大小、材料选择、或形状变化等,皆应涵盖在以下本实用新型所申请专利范围内。To sum up, the utility model has indeed achieved the desired effect by improving the structure of the prior art, and it is not easy for those who are familiar with the art to think about it. However, the above description is only an embodiment of the present utility model, and is not intended to limit the embodiment of the present utility model; those who are familiar with this technology can make other equivalents according to the characteristic category of the present utility model. Changes or modifications, such as size, material selection, or shape changes, etc., should be covered within the scope of the following patent applications for this utility model.

Claims (7)

1、一种改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于其包括:1. An improved liquid crystal screen panel metal frame suitable for laser welding, characterized in that it includes: 两片不等边长的U形工件,该两片不等边长的U形工件对接处由雷射焊固,形成一口字形的平面结构框体,以供可冲压成具有角度的框体结构。Two pieces of U-shaped workpieces with unequal side lengths. The joints of the two U-shaped workpieces with unequal side lengths are welded by laser to form a flat structure frame in the shape of a word for stamping into an angled frame structure. . 2、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于所述的不等边长的U形工件是由整片金属板材冲压成形的不等边长的U形工件。2. The improved metal frame of liquid crystal screen panel suitable for laser welding as claimed in claim 1, characterized in that the U-shaped workpiece with unequal side length is formed by stamping a whole piece of metal plate with unequal side length U-shaped workpiece. 3、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于该不等边长的U形工件是由整片金属板材切割成形的不等边长的U形工件。3. The improved metal frame of liquid crystal screen panel suitable for laser welding as claimed in claim 1, characterized in that the U-shaped workpiece with unequal side length is a U-shaped piece with unequal side length cut from a whole piece of metal plate artifact. 4、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于雷射焊接所用的雷射源为二氧化碳雷射。4. The improved liquid crystal screen panel metal frame suitable for laser welding according to claim 1, characterized in that the laser source used for laser welding is carbon dioxide laser. 5、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于雷射焊接所用的雷射源为Nd-YAG雷射。5. The improved metal frame of liquid crystal screen panel suitable for laser welding according to claim 1, characterized in that the laser source used for laser welding is Nd-YAG laser. 6、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于雷射焊接所用的雷射源为光纤雷射。6. The improved metal frame of liquid crystal screen panel suitable for laser welding according to claim 1, characterized in that the laser source used for laser welding is fiber laser. 7、如权利要求1所述的改进的适合雷射焊接的液晶屏幕面板金属框架,其特征在于雷射焊接所用的雷射源为二极管雷射。7. The improved metal frame of liquid crystal screen panel suitable for laser welding according to claim 1, characterized in that the laser source used for laser welding is a diode laser.
CN 200620148111 2006-10-23 2006-10-23 An Improved Metal Frame for LCD Screen Panel Suitable for Laser Welding Ceased CN200976722Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848136A (en) * 2011-06-30 2013-01-02 福立旺精密机电(中国)有限公司 Production method of stainless steel outer frame of mobile phone
CN104175684A (en) * 2013-05-23 2014-12-03 昆山市嘉美兴业电子材料有限公司 Applying method for rectangular electronic material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848136A (en) * 2011-06-30 2013-01-02 福立旺精密机电(中国)有限公司 Production method of stainless steel outer frame of mobile phone
CN104175684A (en) * 2013-05-23 2014-12-03 昆山市嘉美兴业电子材料有限公司 Applying method for rectangular electronic material

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