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CN200939469Y - Oil and slag and aluminum powder removal device for cooling and lubricating emulsion of aluminum hot rolling mill - Google Patents

Oil and slag and aluminum powder removal device for cooling and lubricating emulsion of aluminum hot rolling mill Download PDF

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Publication number
CN200939469Y
CN200939469Y CN200620111136.0U CN200620111136U CN200939469Y CN 200939469 Y CN200939469 Y CN 200939469Y CN 200620111136 U CN200620111136 U CN 200620111136U CN 200939469 Y CN200939469 Y CN 200939469Y
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tank
oil
emulsion
diaphragm pump
water separator
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周国家
程会伦
杨璐
周昭文
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ZHONGLU XI'NAN ALUMINIUM SHEET CO Ltd
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ZHONGLU XI'NAN ALUMINIUM SHEET CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型涉及铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,包括设在地下室的乳液箱中的自动撇油器、与自动撇油器连通的隔膜泵、与隔膜泵连通的油水分离器、与油水分离器连通的废液箱、与废液箱连通的排污泵,其特征在于自动撇油器包括长方体的浮箱、连接在浮箱底部并与隔膜泵连通的储液管,浮箱与一端铰接在乳液箱侧壁上的支架和连杆铰接,在连杆与浮箱的连接处设有配重,在浮箱的四周设有环型吸液口。本实用新型具有以下优点:除油量大、速度快,不仅能够清理油箱液面杂物,而且还能够去除乳液中多余铝粉,并具有一定自洁能力。

The utility model relates to a device for removing oil, slag, and aluminum powder for cooling and lubricating emulsion of an aluminum hot continuous rolling mill, comprising an automatic oil skimmer arranged in an emulsion tank in a basement, a diaphragm pump connected with the automatic oil skimmer, and a diaphragm pump connected with the diaphragm pump. An oil-water separator, a waste liquid tank connected to the oil-water separator, and a sewage pump connected to the waste liquid tank are characterized in that the automatic oil skimmer includes a cuboid buoyancy tank, a liquid storage pipe connected to the bottom of the buoyancy tank and communicated with the diaphragm pump , the buoyant tank is hinged with a bracket and a connecting rod with one end hinged on the side wall of the emulsion tank, a counterweight is provided at the joint between the connecting rod and the buoyant tank, and a ring-shaped liquid suction port is arranged around the buoyant tank. The utility model has the following advantages: large amount of oil removal, fast speed, not only can clean up the sundries on the liquid surface of the oil tank, but also can remove excess aluminum powder in the emulsion, and has a certain self-cleaning ability.

Description

铝热连轧机冷却润滑乳液的除油除渣除铝粉装置Oil and slag and aluminum powder removal device for cooling and lubricating emulsion of aluminum hot rolling mill

技术领域technical field

本实用新型涉及铝热连轧机冷却润滑乳液的除油除渣除铝粉装置。The utility model relates to a device for removing oil, slag and aluminum powder for cooling lubricating emulsion of an aluminum heat continuous rolling mill.

背景技术Background technique

常用的除油装置,有带式或绳索式,这两种装置有如下缺点:一是除油量小,且只能除油,不能清除液面上漂浮的杂物,更不能去除乳液中多余的铝粉;二是工作位置及处理介质有限,只能在液面上处理已从乳液中浮出的废油,不能直接去除乳液中的松散的油;三是受液面波动影响较大,正常工作需要静止的液面。Commonly used oil removal devices include belt type or rope type. These two devices have the following disadvantages: First, the amount of oil removal is small, and they can only remove oil, but cannot remove floating debris on the liquid surface, let alone remove excess oil in the emulsion. Second, the working position and processing medium are limited, and the waste oil that has floated out of the emulsion can only be treated on the liquid surface, and the loose oil in the emulsion cannot be removed directly; the third is that it is greatly affected by the fluctuation of the liquid surface. A still liquid surface is required for proper operation.

发明内容Contents of the invention

本实用新型的目的在于克服现有技术的局限性,提供一种适合于铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,它不仅能够清理油箱液面杂物,而且还能够去除乳液中多余铝粉。The purpose of this utility model is to overcome the limitations of the prior art and provide a device for removing oil, slag and aluminum powder suitable for the cooling and lubricating emulsion of the aluminum hot rolling mill. Excess aluminum powder in the emulsion.

本实用新型所述的铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,包括设在地下室乳液箱中的自动撇油器、与自动撇油器连通的隔膜泵、与隔膜泵连通的油水分离器、与油水分离器连通的废液箱、与废液箱连通的排污泵,其特征在于:自动撇油器包括长方体的浮箱、连接在浮箱底部并与隔膜泵连通的储液管,浮箱与一端铰接在乳液箱侧壁上的支架和连杆铰接,在连杆与浮箱的连接处设有配重,在浮箱的四周设有环型吸液口。The device for removing oil, slag, and aluminum powder of the cooling lubricating emulsion of the aluminum heat continuous rolling mill described in the utility model includes an automatic oil skimmer arranged in the emulsion tank in the basement, a diaphragm pump connected with the automatic oil skimmer, and a diaphragm pump connected with the automatic oil skimmer The oil-water separator, the waste liquid tank connected with the oil-water separator, and the sewage pump connected with the waste liquid tank are characterized in that: the automatic oil skimmer includes a cuboid buoyant tank, a storage tank connected to the bottom of the buoyant tank and communicated with the diaphragm pump The liquid pipe, the buoyant tank are hinged to the bracket and connecting rod with one end hinged on the side wall of the emulsion tank, a counterweight is arranged at the connection between the connecting rod and the buoyant tank, and a ring-shaped liquid suction port is arranged around the buoyant tank.

自动撇油器这种四杆机构的结构形式可以使浮箱随时跟随液面自动垂直上升和下降,从而实现自动撇油;长方体型大截面的浮箱及四杆机构设计,使自动撇油器抗液流冲击能力强,吸口与液面保持高度稳定。自动撇油器将废油、杂质及铝粉或油、乳液混合物收集到自动撇油器的储液管里,在隔膜泵的作用下,将储液管中的物料输送到地上的油水分离器中进行除油、除渣、除铝粉,最后将分离后达到要求的乳液通过回流管返回乳液箱,而排污泵将废油、杂物、铝粉排出。The structure of the four-bar mechanism of the automatic oil skimmer can make the floating tank automatically rise and fall vertically following the liquid level at any time, thereby realizing automatic oil skimming; Strong resistance to liquid flow impact, the suction port and the liquid level maintain a high degree of stability. The automatic oil skimmer collects waste oil, impurities, aluminum powder or oil and emulsion mixture into the liquid storage pipe of the automatic oil skimmer, and under the action of the diaphragm pump, the material in the liquid storage pipe is transported to the oil-water separator on the ground Oil removal, slag removal, and aluminum powder removal are carried out in the middle, and finally the emulsion that meets the requirements after separation is returned to the emulsion tank through the return pipe, and the waste oil, sundries, and aluminum powder are discharged by the sewage pump.

吸液口的特殊环型设计,可以让自动撇油器吸入周围所有方向上的废油、铝粉和杂物。通过配重可以在±50mm设计范围内调整吸液口与液面的高度,因此可根据需求调节从吸液口吸入的乳液与脏油的比例。The special ring design of the suction port allows the automatic oil skimmer to suck up waste oil, aluminum powder and sundries in all directions around it. The height between the liquid suction port and the liquid surface can be adjusted within the design range of ±50mm through the counterweight, so the ratio of the emulsion and dirty oil sucked from the liquid suction port can be adjusted according to the demand.

储液管与浮箱相连部分呈弯曲状,起储液作用,有利于隔膜泵往复工作时储液管内形成负压,油、杂质及乳液的不断大量从吸液口吸入。形成管的另一端与隔膜泵的入口硬管连接。隔膜泵出口通过硬管连接与油水分离器相连。隔膜泵将自动撇油器吸入的废油、杂质、铝粉输送到油水分离器中进行分离。The connecting part of the liquid storage pipe and the floating tank is curved, which acts as a liquid storage, which is conducive to the formation of negative pressure in the liquid storage pipe when the diaphragm pump reciprocates, and a large amount of oil, impurities and emulsion are continuously sucked from the liquid suction port. The other end of the forming pipe is connected with the inlet hard pipe of the diaphragm pump. The outlet of the diaphragm pump is connected to the oil-water separator through a hard pipe connection. The diaphragm pump transports the waste oil, impurities and aluminum powder sucked by the automatic oil skimmer to the oil-water separator for separation.

所述的铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,在油水分离器的上部设有导流筒和回流管;导流筒通过废液管与废液箱连通,回流管与乳液箱连通;在油水分离器的底部设有吹气管网,吹气管网的进口与压缩空气管路连通,吹气管网的出口为多个吹气小孔。The device for removing oil, slag, and aluminum powder of the cooling lubricating emulsion of the aluminum hot continuous rolling mill is provided with a guide cylinder and a return pipe on the upper part of the oil-water separator; the guide cylinder communicates with the waste liquid tank through the waste liquid pipe, and the return pipe It is connected with the emulsion tank; there is a blowing pipe network at the bottom of the oil-water separator, the inlet of the blowing pipe network is connected with the compressed air pipeline, and the outlet of the blowing pipe network is a plurality of small blowing holes.

油水分离器上的导流筒将分离出的废油、铝粉导出油水分离器,排往排污泵的废液箱中。The guide tube on the oil-water separator guides the separated waste oil and aluminum powder out of the oil-water separator, and discharges it into the waste liquid tank of the sewage pump.

在油水分离器的底部安装吹气管网,是为了提高油水分离器的分离效果。吹气管网有两个作用:一是可以利用气泡上升带走从乳液中分离出的聚集在亲油基塑料上的废油,加强分离效果;二是可以在不使用油水分离器的时候防止其中余下的乳液因厌氧菌发臭变质,防止乳液系统受到污染。The blowing pipe network is installed at the bottom of the oil-water separator to improve the separation effect of the oil-water separator. The air blowing pipe network has two functions: one is to take away the waste oil separated from the emulsion and accumulated on the lipophilic plastic by using the air bubbles to rise up, and to strengthen the separation effect; the other is to prevent the oil-water separator from The rest of the emulsion is stinky and deteriorated due to anaerobic bacteria to prevent the emulsion system from being polluted.

本实用新型和现有技术相比具有以下优点:除油量大、速度快,不仅能够清理油箱液面杂物,而且还能够去除乳液中多余铝粉,并具有一定自洁能力。Compared with the prior art, the utility model has the following advantages: large amount of oil removal, fast speed, not only can clean up the sundries on the liquid surface of the oil tank, but also can remove excess aluminum powder in the emulsion, and has a certain self-cleaning ability.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为自动撇油器的结构示意图。Fig. 2 is a structural schematic diagram of an automatic oil skimmer.

图3为自动撇油器的浮箱及环型吸液口意图。Figure 3 is a schematic view of the buoyancy tank and ring-shaped liquid suction port of the automatic oil skimmer.

图4为油水分离器底部安装的吹气管网的结构示意图。Fig. 4 is a structural schematic diagram of the blowing pipe network installed at the bottom of the oil-water separator.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

参见图2和图3,将储液管7连接在四周设有环型吸液口11的长方体的浮箱6的底部,支架8和连杆9的一端与设在地下室的乳液箱18侧壁上的支座铰接,支架8和连杆9的另一端与浮箱铰接,将配重10安装在连杆与浮箱的连接处,即构成自动撇油器1的安装;Referring to Fig. 2 and Fig. 3, liquid storage pipe 7 is connected on the bottom that is provided with the buoyancy box 6 of the cuboid of annular liquid suction opening 11 all around, and one end of support 8 and connecting rod 9 is connected with the emulsion tank 18 sidewalls that are located in basement The support on the top is hinged, the other end of the bracket 8 and the connecting rod 9 is hinged with the buoyant tank, and the counterweight 10 is installed at the joint between the connecting rod and the buoyant tank, which constitutes the installation of the automatic oil skimmer 1;

图1和图4,将隔膜泵2的进口与自动撇油器的储液管7连通,隔膜泵2的出口与油水分离器3连通,油水分离器上部的导流筒12通过废液管17与废液箱4连通,排污泵5与废液箱连通,设在油水分离器3的底部设有吹气管网13的进口14与压缩空气管路连通,压缩空气通过吹气管网上的多个吹气小孔15出口进入油水分离器,分离后达到要求的乳液通过回流管16返回乳液箱18。As shown in Figure 1 and Figure 4, the inlet of the diaphragm pump 2 is connected to the liquid storage pipe 7 of the automatic oil skimmer, the outlet of the diaphragm pump 2 is connected to the oil-water separator 3, and the guide cylinder 12 on the upper part of the oil-water separator passes through the waste liquid pipe 17 It is connected with the waste liquid tank 4, and the sewage pump 5 is connected with the waste liquid tank. The inlet 14 of the air blowing pipe network 13 located at the bottom of the oil-water separator 3 is connected with the compressed air pipeline, and the compressed air passes through multiple blowing pipes on the air blowing pipe network. The outlet of the air hole 15 enters the oil-water separator, and the emulsion that meets the requirements after separation returns to the emulsion tank 18 through the return pipe 16 .

Claims (2)

1、铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,包括设在地下室的乳液箱中的自动撇油器(1)、与自动撇油器连通的隔膜泵(2)、与隔膜泵连通的油水分离器(3)、与油水分离器连通的废液箱(4)、与废液箱连通的排污泵(5),其特征在于:自动撇油器(1)包括长方体的浮箱(6)、连接在浮箱底部并与隔膜泵连通的储液管(7),浮箱与一端铰接在乳液箱侧壁上的支架(8)和连杆(9)铰接,在连杆与浮箱的连接处设有配重(10),在浮箱的四周设有环型吸液口(11)。1. The degreasing, slag and aluminum powder removal device for the cooling and lubricating emulsion of the aluminum hot rolling mill, including the automatic oil skimmer (1) in the emulsion tank in the basement, the diaphragm pump (2) connected with the automatic oil skimmer, and the The oil-water separator (3) connected with the diaphragm pump, the waste liquid tank (4) connected with the oil-water separator, and the sewage pump (5) connected with the waste liquid tank are characterized in that: the automatic oil skimmer (1) includes a cuboid The buoyant tank (6), the liquid storage pipe (7) connected to the bottom of the buoyant tank and communicated with the diaphragm pump, the buoyant tank is hinged with the bracket (8) and the connecting rod (9) with one end hinged on the side wall of the emulsion tank. A counterweight (10) is provided at the junction of the bar and the buoyant tank, and an annular liquid suction port (11) is provided around the buoyant tank. 2、根据权利要求1所述的铝热连轧机冷却润滑乳液的除油除渣除铝粉装置,其特征在于:在油水分离器(3)的上部设有导流筒(12)和回流管(16),导流筒通过废液管(17)与废液箱(4)连通,回流管(16)与乳液箱(18)连通;,导流筒与废液箱(4)连通;在油水分离器(3)的底部设有吹气管网(13),吹气管网的进口(14)与压缩空气管路连通,吹气管网的出口为多个吹气小孔(15)。2. The device for removing oil, slag and aluminum powder of cooling lubricating emulsion for aluminum hot rolling mill according to claim 1, characterized in that: a guide tube (12) and a return pipe are arranged on the upper part of the oil-water separator (3) (16), the guide tube is communicated with the waste liquid tank (4) by the waste liquid pipe (17), and the return pipe (16) is communicated with the emulsion tank (18); the guide tube is communicated with the waste liquid tank (4); The bottom of the oil-water separator (3) is provided with an air blowing pipe network (13), the inlet (14) of the air blowing pipe network is communicated with the compressed air pipeline, and the outlet of the air blowing pipe network is a plurality of small air blowing holes (15).
CN200620111136.0U 2006-08-16 2006-08-16 Oil and slag and aluminum powder removal device for cooling and lubricating emulsion of aluminum hot rolling mill Expired - Lifetime CN200939469Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767112B (en) * 2008-12-30 2012-03-28 新疆众和股份有限公司 Method for removing oil spots on surface of aluminum pole
CN108772420A (en) * 2018-04-28 2018-11-09 浙江联品电子科技有限公司 A kind of box plate processing milling train of television transmitter
CN115308247A (en) * 2022-10-11 2022-11-08 江苏昭华精密铸造科技有限公司 Method for detecting deslagging quality of aluminum oxide powder

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767112B (en) * 2008-12-30 2012-03-28 新疆众和股份有限公司 Method for removing oil spots on surface of aluminum pole
CN108772420A (en) * 2018-04-28 2018-11-09 浙江联品电子科技有限公司 A kind of box plate processing milling train of television transmitter
CN108772420B (en) * 2018-04-28 2019-11-29 浙江联品电子科技有限公司 Milling train is used in a kind of box plate processing of television transmitter
CN115308247A (en) * 2022-10-11 2022-11-08 江苏昭华精密铸造科技有限公司 Method for detecting deslagging quality of aluminum oxide powder
CN115308247B (en) * 2022-10-11 2022-12-16 江苏昭华精密铸造科技有限公司 Method for detecting deslagging quality of aluminum oxide powder

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