CN206816411U - A kind of integrated form ring manifold wall gaseous fuel jet mixing device of mixed admission - Google Patents
A kind of integrated form ring manifold wall gaseous fuel jet mixing device of mixed admission Download PDFInfo
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- CN206816411U CN206816411U CN201720760693.3U CN201720760693U CN206816411U CN 206816411 U CN206816411 U CN 206816411U CN 201720760693 U CN201720760693 U CN 201720760693U CN 206816411 U CN206816411 U CN 206816411U
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- 239000000446 fuel Substances 0.000 title claims abstract description 92
- 238000002347 injection Methods 0.000 claims abstract description 59
- 239000007924 injection Substances 0.000 claims abstract description 59
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims description 116
- 239000000203 mixture Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims 17
- 239000002737 fuel gas Substances 0.000 claims 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 2
- 239000011148 porous material Substances 0.000 claims 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 239000011796 hollow space material Substances 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000009792 diffusion process Methods 0.000 abstract description 19
- 238000002485 combustion reaction Methods 0.000 abstract description 7
- 230000004043 responsiveness Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 230000004044 response Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Fuel-Injection Apparatus (AREA)
Abstract
本实用新型的目的在于提供一种混合进气的集成式环歧管壁面气体燃料喷射混合装置,气体燃料经管路输送到本装置,先经过燃气喷射阀,执行器通过控制对阀芯的控制实现对阀开闭的控制;通过导向销、压力平衡孔、压力平衡槽和稳压腔能够保证阀开闭的稳定性,增强装置供气和断气的响应性;通过阀内轴向主气槽直接进气和周向补气孔进气的混合进气方式,实现大流量,同时可以避免气流干涉,实现装置供气稳定性;通过燃料扩散管空腔结构,使燃料能分布在整个装置中,实现供气装置供气的连续性和响应性;通过支管斜槽结构,使喷出的气体燃料形成涡流,促进燃料与空气的混合程度,有利于燃烧,提高装置工作性能。
The purpose of this utility model is to provide an integrated ring manifold wall gas fuel injection mixing device for mixing intake air. The gas fuel is transported to the device through the pipeline, first passes through the gas injection valve, and the actuator controls the valve core. Control the opening and closing of the valve; the stability of the opening and closing of the valve can be guaranteed through the guide pin, pressure balance hole, pressure balance groove and pressure stabilizing chamber, and the responsiveness of the device's air supply and cut-off can be enhanced; through the axial main air groove in the valve, it can directly The mixed air intake mode of air intake and circumferential air supplementary air intake can achieve large flow rate, and at the same time, it can avoid air flow interference and realize the stability of air supply to the device; through the cavity structure of the fuel diffusion tube, the fuel can be distributed in the entire device, realizing The continuity and responsiveness of the gas supply of the gas supply device; through the branch pipe chute structure, the jetted gas fuel forms a vortex, which promotes the mixing degree of fuel and air, which is beneficial to combustion and improves the working performance of the device.
Description
技术领域technical field
本实用新型涉及的是一种进气装置,具体地说是气体燃料发动机的进气装置。The utility model relates to an air intake device, in particular to an air intake device of a gas fuel engine.
背景技术Background technique
不断提高的排放标准和日益严峻的能源危机问题对发动机技术提出了新的挑战,以天然气为首的许多气体燃料作为发动机的替代燃料成为了国内外许多科研工作者的研究重点,气体燃料发动机也成为了广泛研究的对象。一整套进气装置,包括从燃气喷射阀到进气歧管再到气缸气阀等诸多部分,燃料和空气流经的每个部分对于气体燃料发动机的性能都具有重要意义。对于气体燃料的喷射,既要要求喷射流量大、喷射效率高,同时还要求喷射稳定、响应性好;而对于气体燃料和空气的流动,需要使气体燃料和空气在进入到气缸之前能够进行充分的混合,以提高燃料燃烧效率节约能源消耗。因此,为了达到以上目的,所以本实用新型专门设计了一种混合进气的集成式环歧管壁面气体燃料喷射混合装置。本进气集成系统提升整了个进气装置功能,具有燃料供给响应快、稳定性高、流量大的特点,并且能使燃料在进入到气缸之前与空气进行充分混合,提高燃烧效率。Increasing emission standards and increasingly severe energy crisis pose new challenges to engine technology. Many gaseous fuels, including natural gas, have become the research focus of many researchers at home and abroad as alternative fuels for engines, and gaseous fuel engines have also become the subject of extensive research. A complete set of air intake devices, including many parts from gas injection valves to intake manifolds to cylinder valves, each part through which fuel and air flow is of great significance to the performance of gas fueled engines. For the injection of gaseous fuel, it is required to have a large injection flow rate, high injection efficiency, stable injection and good response; and for the flow of gaseous fuel and air, it is necessary to make the gaseous fuel and air fully flow before entering the cylinder. Mixing to improve fuel combustion efficiency and save energy consumption. Therefore, in order to achieve the above purpose, the utility model specially designs an integrated ring manifold wall gas fuel injection mixing device for mixing intake air. This air intake integrated system improves the function of the entire air intake device, has the characteristics of fast fuel supply response, high stability, and large flow rate, and can fully mix fuel with air before entering the cylinder to improve combustion efficiency.
为实现燃料供给的高响应性和燃料与空气的充分混合,许多研究人员在研究了一系列进气系统,这些系统结构虽然为燃气供给提供了一种较好的方法,但同时也存在着一些不足。例如:CN106050479A专利“一种燃气喷射阀及喷射管结构、安装布置方法”中介绍了一种发动机燃气喷射阀及喷管结构,其特点在于在喷管侧壁上开设了许多排喷口,各排喷口交错分布,在一定成程度上增强了燃料与空气的混合,但是气体燃料在从喷口喷出后,在进气道径向方向上的气体浓度会逐渐降低,这也会造成燃料与空气混合不充分。In order to achieve high responsiveness of fuel supply and full mixing of fuel and air, many researchers have studied a series of air intake systems. Although these system structures provide a better method for gas supply, there are also some problems. insufficient. For example: CN106050479A patent "a gas injection valve and injection pipe structure, installation and arrangement method" introduces a kind of engine gas injection valve and nozzle structure, which is characterized in that many rows of nozzles are opened on the side wall of the nozzle, each row The staggered distribution of the nozzles enhances the mixing of fuel and air to a certain extent, but after the gaseous fuel is ejected from the nozzles, the gas concentration in the radial direction of the intake port will gradually decrease, which will also cause the mixing of fuel and air. insufficient.
发明内容Contents of the invention
本实用新型的目的在于提供燃料与空气混合程度好、燃烧效率高的一种混合进气的集成式环歧管壁面气体燃料喷射混合装置。The purpose of the utility model is to provide an integrated ring manifold wall gas fuel injection mixing device with good mixing degree of fuel and air and high combustion efficiency.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
本实用新型一种混合进气的集成式环歧管壁面气体燃料喷射混合装置,其特征是:包括燃气喷射阀、连接气罩、燃料扩散管;The utility model is an integrated ring manifold wall gas fuel injection mixing device for mixing intake air, which is characterized in that it includes a gas injection valve, a connecting gas cover, and a fuel diffusion pipe;
所述燃气喷射阀包括阀体、阀座、电磁铁、阀芯组合体,电磁铁安装在阀体上,阀体安装在阀座上,电磁铁、阀体以及阀座之间形成阀空间,电磁铁里缠绕线圈,阀芯组合体位于阀空间里并设置在电磁铁下方,所述的阀芯组合体包括衔铁、弹簧座、底板、阀芯、导向销,衔铁、底板、阀芯自上而下布置同时通过紧固螺栓连接在一起,弹簧座位于衔铁外部并与衔铁之间形成环形槽,电磁铁内部设置环形槽,主复位弹簧的两端分别布置在电磁铁的环形槽和弹簧座的环形槽内,衔铁中心处安装导向销,导向销伸入至电磁铁里,电磁铁里设置辅复位弹簧,辅复位弹簧的两端分别接触电磁铁和导向销,导向销里设置压力平衡孔,底板上设置压力平衡槽,阀芯为中空结构,阀芯下方的阀座上设置中心稳压腔,阀座的外端设置端部稳压腔,压力平衡孔、压力平衡槽、阀芯的中空部分以及中心稳压腔相通并构成内部空间,阀芯上设置密封环带,密封环带形成环腔,阀芯上表面开设轴向主气槽,肋片上开有周向补气孔,并在补气孔处设置导流锥角,阀座上设置出气环带,出气环带位于环腔下方,出气环带下方设置出气孔;The gas injection valve includes a valve body, a valve seat, an electromagnet, and a valve core assembly. The electromagnet is installed on the valve body, the valve body is installed on the valve seat, and a valve space is formed between the electromagnet, the valve body, and the valve seat. A coil is wound in the electromagnet, and the spool assembly is located in the valve space and is arranged below the electromagnet. The spool assembly includes an armature, a spring seat, a bottom plate, a valve core, a guide pin, and the armature, the bottom plate, and the spool are from top to bottom. The lower arrangement is connected together by fastening bolts at the same time. The spring seat is located outside the armature and forms an annular groove with the armature. The electromagnet is provided with an annular groove. The two ends of the main return spring are respectively arranged in the annular groove of the electromagnet and the spring seat. In the annular groove of the armature, a guide pin is installed at the center of the armature, and the guide pin extends into the electromagnet, and an auxiliary return spring is arranged in the electromagnet, and the two ends of the auxiliary return spring contact the electromagnet and the guide pin respectively, and a pressure balance hole is arranged in the guide pin , the pressure balance groove is set on the bottom plate, the valve core is hollow, the center pressure stabilizing chamber is set on the valve seat below the valve core, the end pressure stabilizing cavity is set on the outer end of the valve seat, the pressure balancing hole, the pressure balancing groove, the valve core The hollow part communicates with the central pressure stabilizing chamber to form an internal space. The valve core is provided with a sealing ring, which forms a ring cavity. The upper surface of the valve core is provided with an axial main air groove, and the ribs are provided with circumferential air holes. The diversion cone angle is set at the air supply hole, the air outlet ring is set on the valve seat, the air outlet ring is located under the ring cavity, and the air outlet is set under the air outlet ring;
所述燃料扩散管包括气管主体,气管主体包括主管和支管,主管为空腔的圆环结构,圆环结构上设置主管连通孔,圆环中部为主管中心孔,支管的前端与主管的圆环结构相通,主管与连接气罩相连并相通,主管中心孔连通空气进气道,主管中心孔后方的支管区域构成燃气混合区,所有支管贴于进气歧管管壁四周分布,支管的内侧开设斜槽;The fuel diffusion tube includes a main body of the gas pipe, the main body of the gas pipe includes a main pipe and a branch pipe, the main pipe is a hollow ring structure, and a communication hole for the main pipe is arranged on the ring structure. The structure is connected, the main pipe is connected and communicated with the connecting gas hood, the central hole of the main pipe is connected with the air intake channel, the branch pipe area behind the central hole of the main pipe constitutes the gas mixing area, and all the branch pipes are attached to the intake manifold pipe wall and distributed around, and the inner side of the branch pipe is opened chute;
出气孔连通连接气罩。The air outlet is communicated with the air cover.
本实用新型还可以包括:The utility model can also include:
1、主管连接气罩的一端上方为波浪形结构,主管连通孔处为圆台结构。1. The upper part of the main tube connected to the gas hood is a wave-shaped structure, and the connecting hole of the main tube is a circular platform structure.
2、支管的末端设置半圆开孔,每个支管上的斜槽为四个,其与进气歧管轴线的夹角分别为30°、30°、45°、60°。2. The end of the branch pipe is provided with a semicircular opening, and there are four inclined slots on each branch pipe, and the included angles between them and the axis of the intake manifold are 30°, 30°, 45°, and 60° respectively.
3、阀体上设置伸出部分,伸出部分设置进气口,进气口下方的阀体里设置导流腔,进气口、导流腔相通并构成外部空间,外部空间与内部空间相通;3. The valve body is provided with a protruding part, and the protruding part is provided with an air inlet. The valve body below the air inlet is provided with a diversion chamber. The air inlet and the diversion chamber are connected to form an external space, and the external space communicates with the internal space. ;
燃气经进气口垂直流入导流腔,沿着导流腔流入充满阀体内部的外部空间和内部空间,其中一部分由压力平衡孔流入中心稳压腔内,端部稳压腔与导流腔相连通;The gas flows vertically into the diversion chamber through the air inlet, and flows into the outer space and inner space filled with the valve body along the diversion chamber, part of which flows into the central pressure stabilization chamber through the pressure balance hole, and the end pressure stabilization chamber and diversion chamber Connected;
燃气喷射阀工作过程中,在线圈未通电时,在主复位弹簧和辅复位弹簧的预紧力作用下,阀芯上的密封环带与阀座的上表面紧密配合,燃气充满燃气喷射阀的阀体内部的外部空间和内部空间;线圈通电后,衔铁受到向上电磁力的作用,阀芯组合体在克服主复位弹簧、辅复位弹簧的预紧力后向上运动,阀芯与阀座表面分离,燃气喷射阀开启,气路开启,燃气由轴向主气槽和周向补气孔的混合进气方式流入,通过环腔,由出气孔垂直流出并进入连接气罩,之后进入燃料扩散管,燃气在主管的圆环结构内扩散,再流入到各个支管中,流入到支管的燃气通过各个斜槽喷入到燃气混合区,与此同时空气从空气进气道经过主管中心孔进入到燃气混合区,在涡流的作用下,燃气与空气混合流入到进气歧管中;线圈断电后,在主复位弹簧和辅复位弹簧的预紧力作用下,衔铁向下运动,阀芯组合体整体向下运动,直至阀芯表面与阀座表面贴合,重新回到初始位置,燃气喷射阀关闭,气路关闭。During the working process of the gas injection valve, when the coil is not energized, under the pretightening force of the main return spring and the auxiliary return spring, the sealing ring on the valve core is closely matched with the upper surface of the valve seat, and the gas is filled with gas. The external space and internal space inside the valve body; after the coil is energized, the armature is subjected to the upward electromagnetic force, and the valve core assembly moves upward after overcoming the pretightening force of the main return spring and the auxiliary return spring, and the valve core is separated from the seat surface , the gas injection valve is opened, the gas path is opened, the gas flows in through the mixed air intake mode of the axial main gas groove and the circumferential air supply hole, passes through the ring cavity, flows out vertically from the air outlet hole and enters the connecting gas cover, and then enters the fuel diffusion pipe. The gas diffuses in the ring structure of the main pipe, and then flows into each branch pipe. The gas flowing into the branch pipes is sprayed into the gas mixing area through each chute, and at the same time, the air enters the gas mixing area from the air inlet through the central hole of the main pipe. Under the action of the eddy current, gas and air are mixed and flow into the intake manifold; after the coil is de-energized, under the action of the pre-tightening force of the main return spring and the auxiliary return spring, the armature moves downward, and the valve core assembly as a whole Move down until the surface of the valve core fits with the surface of the valve seat and returns to the initial position, the gas injection valve is closed and the gas path is closed.
本实用新型的优势在于:本实用新型不但具有燃料喷射稳定性高、流量大的特点,还具有燃料与空气混合程度好、燃烧效率高的优势;通过导向销、压力平衡孔、压力平衡槽和稳压腔能够保证阀开闭的稳定性,增强装置供气和断气的响应性;通过阀内轴向主气槽直接进气和周向补气孔进气的混合进气方式,实现大流量,同时可以避免气流干涉,实现装置供气稳定性;通过燃料扩散管空腔结构,使燃料能分布在整个装置中,实现供气装置供气的连续性和响应性;通过支管斜槽结构,使喷出的气体燃料形成涡流,促进燃料与空气的混合程度,有利于燃烧,提高装置工作性能。The utility model has the advantages that: the utility model not only has the characteristics of high fuel injection stability and large flow rate, but also has the advantages of good mixing degree of fuel and air and high combustion efficiency; through guide pins, pressure balance holes, pressure balance grooves and The pressure stabilizing chamber can ensure the stability of the opening and closing of the valve, and enhance the response of the device to supply air and shut off air; through the mixed air intake mode of direct air intake from the axial main air groove in the valve and air intake from the circumferential air supplement hole, a large flow rate is achieved, At the same time, it can avoid airflow interference and realize the stability of the gas supply of the device; through the cavity structure of the fuel diffusion tube, the fuel can be distributed throughout the device, realizing the continuity and responsiveness of the gas supply of the gas supply device; through the structure of the branch pipe chute, the The ejected gaseous fuel forms a vortex, which promotes the mixing degree of fuel and air, which is beneficial to combustion and improves the working performance of the device.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为燃气喷射阀总体示意图;Figure 2 is an overall schematic diagram of the gas injection valve;
图3为阀芯组合体示意图;Fig. 3 is a schematic diagram of the spool assembly;
图4为燃料扩散管立体图;Fig. 4 is a perspective view of a fuel diffusion tube;
图5为燃料扩散管正视图;Figure 5 is a front view of the fuel diffusion tube;
图6为气体燃料的流动图。Figure 6 is a flow diagram of gaseous fuel.
具体实施方式detailed description
下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:
结合图1-6,本实用新型中的一种混合进气的集成式环歧管壁面气体燃料喷射混合装置,分为燃气喷射阀1、连接气罩2和燃料扩散管3。燃气喷射阀1主要由电磁铁4、主复位弹簧5、辅复位弹簧6、阀芯组合体7、阀体8和阀座9组成,电磁铁4通过固定螺栓固定在阀体8上,并且中心开有一定深度的直槽,直槽内顶部布置辅复位弹簧6,线圈缠绕在电磁铁4内部的环槽内;在电磁铁下方布置有阀芯组合体7,阀芯组合体7下方为阀座9结构;阀座9与阀体8之间通过螺栓固定连接在一起,二者之间的配合面通过密封胶圈来实现密封。气罩2的作用在于将原来的混合气道分为两个部分,分别流通气体燃料和空气,气罩采用大的圆角结构,避免棱角结构造成的节流损失,增强装置供气能力。气罩2一端与燃气喷射阀1出口紧密连接,另一端则与燃料扩散管3紧密连接,燃料从燃气喷射阀1喷出经气罩2进入扩散管3。燃料扩散管3位于进气歧管内,紧贴进气歧管布置,根据结构特点可分为主管20和支管21,主管20是一个连接气罩2的环形空腔结构,主管中心孔连接着空气进气道;在主管20的另一侧连接着若干支管21,主管20和支管21相互连通。在支管21内侧壁上开设一系列角度不等的斜槽22,斜槽角度采用渐变形式,气体燃料可以通过这一系列的斜槽从各个支管21流入到燃气混合区,并使从支管21喷射到混合区的气体燃料形成涡流,加快燃料与空气的混合;支管末端开有半圆形孔,以防止气体燃料阻滞在支管中。1-6, an integrated ring manifold wall gas fuel injection mixing device for mixed intake air in the utility model is divided into a gas injection valve 1, a connecting gas cover 2 and a fuel diffusion pipe 3. The gas injection valve 1 is mainly composed of an electromagnet 4, a main return spring 5, an auxiliary return spring 6, a valve core assembly 7, a valve body 8 and a valve seat 9. The electromagnet 4 is fixed on the valve body 8 by fixing bolts, and the center There is a straight groove with a certain depth, and the auxiliary return spring 6 is arranged on the top of the straight groove, and the coil is wound in the ring groove inside the electromagnet 4; a valve core assembly 7 is arranged under the electromagnet, and a valve core assembly 7 is arranged below the valve core assembly 7. The structure of the seat 9; the valve seat 9 and the valve body 8 are fixedly connected together by bolts, and the mating surface between the two is sealed by a sealing rubber ring. The function of the gas cover 2 is to divide the original mixed air passage into two parts, through which gas fuel and air flow respectively. The gas cover adopts a large rounded structure to avoid throttling loss caused by the angular structure and enhance the gas supply capacity of the device. One end of the gas hood 2 is closely connected to the outlet of the gas injection valve 1 , and the other end is closely connected to the fuel diffusion pipe 3 . The fuel diffusion pipe 3 is located in the intake manifold and arranged close to the intake manifold. According to the structural characteristics, it can be divided into a main pipe 20 and a branch pipe 21. The main pipe 20 is an annular cavity structure connected to the air cover 2. The central hole of the main pipe is connected to the air Inlet duct; on the other side of the main pipe 20, several branch pipes 21 are connected, and the main pipe 20 and the branch pipes 21 communicate with each other. A series of inclined grooves 22 with different angles are set on the inner wall of the branch pipe 21. The angle of the inclined grooves adopts a gradual change form. The gaseous fuel in the mixing area forms a vortex to speed up the mixing of fuel and air; a semicircular hole is opened at the end of the branch pipe to prevent the gaseous fuel from being blocked in the branch pipe.
图三为阀芯组合体7位于阀体8之中,主要由导向销11、衔铁12、弹簧座13、底板14和阀芯18组成,其特征是:衔铁12、弹簧座13、底板14和阀芯18自上而下通过紧固螺栓连接在一起,弹簧座13内部的侧表面与衔铁12的侧表面相接触,主复位弹簧5位于电磁铁4与弹簧座13之间的环形槽内;在电磁铁4中心直槽与衔铁12中心孔之间布置导向销11,其中一端利用卡簧将导向销11与衔铁12固定起来,另外一端顶在电磁铁4直槽内的辅复位弹簧6上,这样能使阀芯组合体7在运动过程中保持垂直度,增强其工作的可靠性;同时,在导向销11内部开有压力平衡孔16,压力平衡孔16通过底板14上的压力平衡槽17与阀芯18外空间连通,实现阀芯18内外压力平衡,这样可以避免衔铁12受到轴向力,提高衔铁12响应速度;阀芯18由阀芯主体18、肋片19和密封环带15组成,在阀芯18的肋片19上开周向补气孔25,进而在增加燃料流通量同时减小气流流动干涉;Figure 3 shows that the valve core assembly 7 is located in the valve body 8, and is mainly composed of a guide pin 11, an armature 12, a spring seat 13, a bottom plate 14 and a valve core 18, and is characterized in that: the armature 12, the spring seat 13, the bottom plate 14 and The valve core 18 is connected together by fastening bolts from top to bottom, the inner side surface of the spring seat 13 is in contact with the side surface of the armature 12, and the main return spring 5 is located in the annular groove between the electromagnet 4 and the spring seat 13; A guide pin 11 is arranged between the straight groove in the center of the electromagnet 4 and the center hole of the armature 12, one end of which is fixed by a clip spring to the guide pin 11 and the armature 12, and the other end is pushed against the auxiliary return spring 6 in the straight groove of the electromagnet 4 , so that the valve core assembly 7 can maintain the verticality during the movement process, and enhance the reliability of its work; at the same time, there is a pressure balance hole 16 inside the guide pin 11, and the pressure balance hole 16 passes through the pressure balance groove on the bottom plate 14 17 communicates with the outer space of the spool 18 to achieve pressure balance inside and outside the spool 18, which can prevent the armature 12 from being subjected to axial force and improve the response speed of the armature 12; Composition, on the ribs 19 of the valve core 18, a circumferential air supply hole 25 is opened, so as to increase the fuel flow rate and reduce the air flow interference;
在燃气喷射阀工作过程中,线圈未通电时,在主复位弹簧5和辅复位弹簧6的预紧力作用下,阀芯组合体7在初始位置维持不动,阀芯组合体7中的阀芯18的密封环带15的下表面与阀座9的出气环带10的上表面紧密贴合,此时出气环带10与阀体8内部空间尚未连通,燃气充满燃气喷射阀的阀体8内部的整个空间。During the working process of the gas injection valve, when the coil is not energized, under the pretightening force of the main return spring 5 and the auxiliary return spring 6, the spool assembly 7 remains stationary at the initial position, and the valve in the spool assembly 7 The lower surface of the sealing ring 15 of the core 18 is closely attached to the upper surface of the gas outlet ring 10 of the valve seat 9. At this time, the gas outlet ring 10 is not connected to the inner space of the valve body 8, and the gas is filled with the valve body 8 of the gas injection valve. The entire space inside.
在阀座9中心和外围处均设置稳压腔26,能够有效抑制燃气喷射阀内部燃气压力的波动可使通气均匀,实现气流的稳定工作,可靠工作,实现高响应速度。Both the center and the periphery of the valve seat 9 are provided with a pressure stabilizing chamber 26, which can effectively suppress the fluctuation of gas pressure inside the gas injection valve, make the ventilation uniform, realize the stable and reliable operation of the airflow, and realize high response speed.
当发动机进入进气冲程时,线圈通电,电磁铁4、衔铁12被磁化,电磁铁4与衔铁12之间形成磁回路,衔铁12受到电磁力的作用克服主复位弹簧5及辅复位弹簧6的预紧力后向上运动,带动阀芯18向上运动与阀座9表面分离,直到弹簧座13的上表面与电磁铁4的下表面相接触,整个运动过程中,衔铁12的轴向运动与周向定位均由导向销11与电磁铁4之间的配合来控制实现,此时,气路开启,电磁阀开启,气体迅速由轴向主气槽24和周向补气孔25的混合进气方式流入,这种进气方式,能增加进气流量系数,实现大流量,有效地提高了装置的供气效率,同时可以避免气流干涉,实现气路的平衡、稳定;之后,经过多道环腔27,最后由出气口28垂直流出;When the engine enters the intake stroke, the coil is energized, the electromagnet 4 and the armature 12 are magnetized, a magnetic circuit is formed between the electromagnet 4 and the armature 12, and the armature 12 is subjected to the electromagnetic force to overcome the force of the main return spring 5 and the auxiliary return spring 6 After the pre-tightening force, it moves upwards, driving the valve core 18 to move upwards and separate from the surface of the valve seat 9 until the upper surface of the spring seat 13 contacts the lower surface of the electromagnet 4. The direction positioning is controlled by the cooperation between the guide pin 11 and the electromagnet 4. At this time, the gas circuit is opened, the solenoid valve is opened, and the gas is quickly mixed by the axial main air groove 24 and the circumferential air supply hole 25. Inflow, this air intake method can increase the intake air flow coefficient, realize large flow, effectively improve the air supply efficiency of the device, and at the same time avoid air flow interference, and realize the balance and stability of the air path; after that, through multiple ring cavities 27, and finally flow out vertically from the air outlet 28;
燃料经过气罩2流入燃料扩散管3,气体燃料在主管20的圆环结构内扩散,再流入到各个支管中21,流入到支管21的气体燃料通过各个斜槽22喷入到燃气混合区,与此同时新鲜空气从空气进气道经过主管中心孔进入到燃气混合区,由于支管分布在贴近进气歧管的位置,破坏了歧管壁形成的空气边界层,增加空气流动的湍动能,此外由于支管上的斜槽22采取渐变的角度设计,因此气体燃料在喷入到混合区时会产生涡流,在涡流的作用下,燃料与空气可以进行充分的混合再流入到气缸中。The fuel flows into the fuel diffusion pipe 3 through the gas cover 2, and the gas fuel diffuses in the ring structure of the main pipe 20, and then flows into each branch pipe 21, and the gas fuel flowing into the branch pipe 21 is sprayed into the gas mixing area through each chute 22, At the same time, fresh air enters the gas mixing area from the air inlet through the central hole of the main pipe. Since the branch pipe is distributed close to the intake manifold, it destroys the air boundary layer formed by the manifold wall and increases the turbulent kinetic energy of the air flow. In addition, because the chute 22 on the branch pipe adopts a gradually changing angle design, the gaseous fuel will generate a vortex when it is injected into the mixing area. Under the action of the vortex, the fuel and air can be fully mixed and then flow into the cylinder.
在发动机进气冲程结束后,燃气喷射阀1内线圈断电,衔铁12受到的电磁力消失,在电磁铁4与弹簧座13之间的主复位弹簧5和导向销11和电磁铁4之间的辅复位弹簧6的作用下,衔铁12向下运动,带动阀芯18向下运动,直至阀芯18表面与阀座9表面贴合,衔铁12恢复到初始位置,气路关闭,燃气喷射阀1关闭。燃料在燃料扩散管3内的流动也就基本停止,燃料就被储存在气罩2、主管20和各个支管21内。待到下次进气冲程时,燃气喷射阀1和气缸气阀打开,储存在气罩2、主管20、支管21内的燃料会被后续的燃料推送到燃气混合区,在与空气混合后进入气缸,由此提高了整个进气装置供气的响应性。After the intake stroke of the engine ends, the inner coil of the gas injection valve 1 is de-energized, and the electromagnetic force received by the armature 12 disappears. Under the action of the auxiliary return spring 6, the armature 12 moves downward, driving the valve core 18 to move downward until the surface of the valve core 18 and the surface of the valve seat 9 fit together, the armature 12 returns to the initial position, the gas circuit is closed, and the gas injection valve 1 off. The flow of fuel in the fuel diffusion pipe 3 also basically stops, and the fuel is stored in the gas cover 2, the main pipe 20 and each branch pipe 21. When the next intake stroke occurs, the gas injection valve 1 and the cylinder valve are opened, and the fuel stored in the gas cover 2, the main pipe 20, and the branch pipe 21 will be pushed to the gas mixing area by the subsequent fuel, and enter into the gas mixing area after being mixed with air. cylinder, thereby improving the responsiveness of the air supply of the entire intake system.
本实用新型中的一种混合进气的集成式环歧管壁面气体燃料喷射混合装置,分为燃气喷射阀、连接气罩和燃料扩散管。燃气喷射阀主要由电磁铁、主辅复位弹簧、阀芯组合体、阀体和阀座组成,电磁铁通过固定螺栓固定在阀体上,并且中心开有一定深度的直槽,直槽内顶部布置辅复位弹簧,线圈缠绕在电磁铁内部的环槽内;在电磁铁下方布置有阀芯组合体,阀芯组合体位于阀体之中,主要由导向销、衔铁、弹簧座、底板和阀芯组成,衔铁、弹簧座、底板和阀芯自上而下通过紧固螺栓连接在一起,弹簧座内部的侧表面与衔铁的侧表面相接触,主复位弹簧位于电磁铁与弹簧座之间的环形槽内;在电磁铁中心直槽与衔铁中心孔之间布置导向销,其中一端利用卡簧将导向销与衔铁固定起来,另外一端顶在电磁铁直槽内的辅复位弹簧上,这样能使阀芯组合体在运动过程中保持垂直度,增强其工作的可靠性;阀芯由阀芯主体、肋片和密封环带组成,在阀芯的肋片上开周向补气孔,进而在增加燃料流通量同时减小气流流动干涉;阀芯下方为阀座结构;阀座与阀体之间通过螺栓固定连接在一起,二者之间的配合面通过密封胶圈来实现密封。气罩的作用在于将原来的混合气道分为两个部分,分别流通气体燃料和空气。气罩一端与燃气喷射阀出口紧密连接,另一端则与燃料扩散管紧密连接,燃料从燃气喷射阀喷出经气罩进入扩散管。燃料扩散管位于进气歧管内,紧贴进气歧管布置,根据结构特点可分为主管和支管,主管是一个连接气罩的环形空腔结构,主管中心孔连接着空气进气道;在主管的另一侧连接着若干支管,主管和支管相互连通。在支管内侧壁上开设一系列角度不等的斜槽,斜槽角度采用渐变形式,气体燃料可以通过这一系列的斜孔从各个支管流入到燃气混合区,并使从支管喷射到混合区的气体燃料形成涡流,加快燃料与空气的混合;支管末端开有半圆形孔,以防止气体燃料阻滞在支管中。The utility model relates to an integrated ring manifold wall gas fuel injection mixing device for mixing intake air, which is divided into a gas injection valve, a connecting gas cover and a fuel diffusion pipe. The gas injection valve is mainly composed of electromagnet, main and auxiliary return spring, valve core assembly, valve body and valve seat. The electromagnet is fixed on the valve body through fixing bolts, and there is a straight groove with a certain depth in the center, and the top of the straight groove is The auxiliary return spring is arranged, and the coil is wound in the ring groove inside the electromagnet; the valve core assembly is arranged under the electromagnet, and the valve core assembly is located in the valve body, mainly composed of a guide pin, an armature, a spring seat, a bottom plate and a valve body. The armature, spring seat, bottom plate and valve core are connected together by fastening bolts from top to bottom, the side surface inside the spring seat is in contact with the side surface of the armature, and the main return spring is located between the electromagnet and the spring seat. In the annular groove; a guide pin is arranged between the straight groove in the center of the electromagnet and the center hole of the armature, one end of which is fixed with the armature by a circlip, and the other end is supported on the auxiliary return spring in the straight groove of the electromagnet, so that Make the spool assembly maintain verticality during the movement process, and enhance its working reliability; The fuel flow rate also reduces the air flow interference; the seat structure is under the valve core; the seat and the valve body are fixedly connected by bolts, and the mating surface between the two is sealed by a sealing rubber ring. The function of the gas hood is to divide the original mixed air channel into two parts, through which gas fuel and air flow respectively. One end of the gas hood is tightly connected to the outlet of the gas injection valve, and the other end is closely connected to the fuel diffusion pipe. The fuel is ejected from the gas injection valve and enters the diffusion pipe through the gas hood. The fuel diffusion pipe is located in the intake manifold and is arranged close to the intake manifold. According to the structural characteristics, it can be divided into main pipes and branch pipes. The main pipe is an annular cavity structure connected to the air cover, and the central hole of the main pipe is connected to the air intake channel; The other side of the main pipe is connected with several branch pipes, and the main pipe and the branch pipes communicate with each other. A series of inclined grooves with different angles are set on the inner wall of the branch pipe. The angle of the inclined groove adopts a gradual change form. The gaseous fuel forms a vortex to speed up the mixing of fuel and air; a semicircular hole is opened at the end of the branch pipe to prevent the gaseous fuel from being blocked in the branch pipe.
燃气喷射阀中导向销部分,位于电磁铁和衔铁中心槽之中,并在中心位置开设压力平衡孔,压力平衡孔与导向销下方底板开设的周向压力平衡槽相通,使内外气路达到平衡,阀芯组合体内外燃气无压力差,避免自身在运动时受到额外的轴向力。The guide pin part of the gas injection valve is located in the center groove of the electromagnet and the armature, and a pressure balance hole is set at the center. The pressure balance hole communicates with the circumferential pressure balance groove opened on the bottom plate below the guide pin, so that the internal and external gas circuits are balanced. , There is no pressure difference between the inside and outside of the valve core assembly, which avoids additional axial force when it is in motion.
燃气喷射阀中阀芯组合体和阀座结合处部分,采用密封环带和出气环带交错分布的形式进行面密封,同时大的环带结构能够减少结构质量,减小冲击,提高装置工作稳定性。The combination of the valve core assembly and the valve seat in the gas injection valve adopts the form of staggered distribution of the sealing ring and the gas outlet ring for surface sealing. At the same time, the large ring structure can reduce the structural quality, reduce the impact, and improve the stability of the device. sex.
装置中燃气喷射阀座的中心和外围开有稳压腔,阀座中心位置的稳压腔与阀芯组合体内部的燃气空间相连通,而阀座外围处的稳压腔与阀体内的导流腔相连通,能够有效抑制阀内部气体压力的波动,提高装置工作稳定性,实现装置高响应速度。There are pressure stabilizing chambers in the center and periphery of the gas injection valve seat in the device. The stabilizing chamber at the center of the valve seat communicates with the gas space inside the valve core assembly, while the stabilizing chamber at the periphery of the valve seat communicates with the guide in the valve body. The flow chambers are connected, which can effectively suppress the fluctuation of the gas pressure inside the valve, improve the working stability of the device, and realize the high response speed of the device.
装置中燃料喷射出口通路部分,由阀体内主气槽、阀芯肋板中心孔、阀芯密封环槽和阀座出气环槽构成;当燃气喷射阀处于关闭状态时,密封环槽和出气环槽交错接触,形成密封面,防止燃料进入进气歧管;当燃气喷射阀打开时,燃料可从主气槽进入出气环槽,也可从肋板中心孔经密封环槽进入出气环槽;这种混合进气方式,增加进气流量系数,实现装置的大流量,有效地提高进气装置的供气效率,同时可以避免气流干涉,实现了整个装置的供气稳定性。The fuel injection outlet passage part in the device is composed of the main gas groove in the valve body, the center hole of the rib plate of the valve core, the sealing ring groove of the valve core and the gas outlet ring groove of the valve seat; when the gas injection valve is in the closed state, the sealing ring groove and the gas outlet ring The grooves are staggered to form a sealing surface to prevent fuel from entering the intake manifold; when the gas injection valve is opened, fuel can enter the gas outlet ring groove from the main gas groove, or enter the gas outlet ring groove from the center hole of the rib plate through the sealing ring groove; This mixed air intake method increases the intake air flow coefficient, realizes a large flow rate of the device, effectively improves the air supply efficiency of the intake device, and at the same time avoids air flow interference, and realizes the stability of the air supply of the entire device.
装置中的气罩部分,其表面结构采用较大的曲率半径,避免较为尖锐的棱角结构,这样可以减小燃料从喷射阀经气罩喷入气管主体部分过程中的节流损失。The surface structure of the gas cover in the device adopts a relatively large radius of curvature to avoid sharp edges and corners, which can reduce the throttling loss during the process of injecting fuel from the injection valve into the main part of the air pipe through the gas cover.
装置中燃料扩散管中的各个支管,均匀布置在贴近气歧管管壁的位置,这样的结构设计可以在燃气流通时破坏歧管壁形成的空气边界层,增加空气流动的湍动能,以增强燃料与空气之间的混合。The branch pipes in the fuel diffuser pipe in the device are evenly arranged close to the pipe wall of the gas manifold. This structural design can destroy the air boundary layer formed by the manifold wall when the gas flows, and increase the turbulent kinetic energy of the air flow to enhance Mixing between fuel and air.
一种混合进气的集成式环歧管壁面气体燃料喷射混合装置可以增强燃料供给响应性,首先燃气喷射阀采用导向销和压力平衡孔结构增强阀芯开启响应性;当燃气喷射阀开启,燃料经气罩流入到染料扩散管中,经过一系列斜槽作用流入进气歧管并形成涡流,与空气进行充分的混合,最后流入到气缸中;在燃气喷射阀和气缸气阀都关闭后,由于本装置能够将燃料和空气进行一定的隔离,可以将已从喷射阀喷出但未能及时进入气缸的气体燃料贮存在燃料扩散管的空腔中防止扩散损失,待下次喷气阀和气缸气阀开启后,该部分气体燃料可以迅速地供给到到气缸中用于燃烧,提高了燃料供给响应性。An integrated ring manifold wall gas fuel injection mixing device for mixed intake can enhance the responsiveness of fuel supply. First, the gas injection valve adopts a guide pin and a pressure balance hole structure to enhance the opening response of the valve core; when the gas injection valve is opened, the fuel It flows into the dye diffusion pipe through the gas hood, flows into the intake manifold through a series of chute action and forms a vortex, fully mixes with the air, and finally flows into the cylinder; after the gas injection valve and the cylinder valve are closed, Because this device can isolate fuel and air to a certain extent, the gaseous fuel that has been ejected from the injection valve but failed to enter the cylinder in time can be stored in the cavity of the fuel diffusion pipe to prevent diffusion loss. After the gas valve is opened, this part of the gaseous fuel can be quickly supplied to the cylinder for combustion, improving fuel supply responsiveness.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107084076A (en) * | 2017-06-28 | 2017-08-22 | 哈尔滨工程大学 | A kind of integrated form ring manifold wall gaseous fuel jet mixing device of mixed admission |
| CN116906823A (en) * | 2023-07-17 | 2023-10-20 | 深圳沃飞科技有限公司 | Integrated comprehensive control box for conveying various gases |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107084076A (en) * | 2017-06-28 | 2017-08-22 | 哈尔滨工程大学 | A kind of integrated form ring manifold wall gaseous fuel jet mixing device of mixed admission |
| CN116906823A (en) * | 2023-07-17 | 2023-10-20 | 深圳沃飞科技有限公司 | Integrated comprehensive control box for conveying various gases |
| CN116906823B (en) * | 2023-07-17 | 2024-05-31 | 深圳沃飞科技有限公司 | Integrated comprehensive control box for conveying various gases |
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