CN206816388U - A kind of anti-reverse integrated form intersects annular groove gaseous fuel jet mixing device - Google Patents
A kind of anti-reverse integrated form intersects annular groove gaseous fuel jet mixing device Download PDFInfo
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- CN206816388U CN206816388U CN201720760712.2U CN201720760712U CN206816388U CN 206816388 U CN206816388 U CN 206816388U CN 201720760712 U CN201720760712 U CN 201720760712U CN 206816388 U CN206816388 U CN 206816388U
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- 239000000446 fuel Substances 0.000 title claims abstract description 97
- 238000002156 mixing Methods 0.000 title claims abstract description 19
- 238000002347 injection Methods 0.000 claims abstract description 49
- 239000007924 injection Substances 0.000 claims abstract description 49
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 238000009792 diffusion process Methods 0.000 claims abstract description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 210000003437 trachea Anatomy 0.000 claims 2
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 230000004043 responsiveness Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 60
- 238000000034 method Methods 0.000 description 6
- 230000004044 response Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Magnetically Actuated Valves (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
本实用新型的目的在于提供一种防反向的集成式交叉环槽气体燃料喷射混合装置,气体燃料经管路输送到本系统,先经过燃料喷射阀,执行器通过控制对阀芯的控制实现对阀开闭的控制;通过轴向主气槽直接进气和周向补气孔进气的混合进气方式,实现大流量,有效地提高发动机的供气效率;通过阀芯和阀座间的多道环带结构,实现燃气喷射阀的面密封,高可靠性;通过浮动阀座结构,实现避免由于燃气喷射阀内外压力不平衡导致的反向泄漏功能,保证了燃气喷射阀工作的可靠性;通过燃料扩散管空腔结构,使燃料能分布在整个系统中,实现供气系统供气的连续性和响应性;通过环槽结构,促进燃料与空气的混合程度的提高,有利于燃烧,提高系统工作性能。
The purpose of this utility model is to provide an anti-reverse integrated cross-ring groove gas fuel injection mixing device. The gas fuel is transported to the system through the pipeline, and first passes through the fuel injection valve. The actuator realizes the control of the valve core by controlling the The control of valve opening and closing; through the mixed air intake mode of direct air intake from the axial main air groove and air intake from the circumferential air supply hole, a large flow rate can be realized, and the air supply efficiency of the engine can be effectively improved; The ring belt structure realizes the surface sealing of the gas injection valve with high reliability; through the floating valve seat structure, it realizes the function of avoiding the reverse leakage caused by the imbalance of internal and external pressure of the gas injection valve, and ensures the reliability of the gas injection valve; Through the cavity structure of the fuel diffusion tube, the fuel can be distributed throughout the system, realizing the continuity and responsiveness of the air supply system; through the ring groove structure, the degree of mixing of fuel and air is promoted, which is beneficial to combustion and improves System performance.
Description
技术领域technical field
本实用新型涉及的是一种进气系统,具体地说是气体燃料发动机的进气系统。The utility model relates to an air intake system, in particular to an air intake system of a gas fuel engine.
背景技术Background technique
当今世界,不断提高的排放标准和日益严峻的能源危机给燃料发动机提出了新的挑战,以天然气为主要代表的气体新燃料成为了各国研究者所关注的重点,气体燃料发动机也成为了最主要的研究对象。完整的进气系统,包括燃料喷射阀、进气歧管、气缸气阀等诸多部分,燃料和空气流经的每一个部件都会对气体燃料发动机的性能产生重要影响。对于气体燃料的喷射,既要求喷射流量大、喷射效率高,同时还要求喷射稳定、响应性好;而对于气体燃料和空气的流动,需要使气体燃料和空气在进入到气缸之前能够进行充分的混合,以提高燃料燃烧效率节约能源消耗。除此之外,在发动机工况恶劣的情况下,喷射阀容易出现反向泄露的情况,所以需要设计一种可以防止反向泄露的喷射阀。In today's world, the ever-increasing emission standards and the increasingly severe energy crisis pose new challenges to fuel engines. New gas fuels, mainly represented by natural gas, have become the focus of researchers in various countries, and gas fuel engines have also become the most important. research object. A complete air intake system, including fuel injection valves, intake manifolds, cylinder valves and many other parts, every part through which fuel and air flow will have an important impact on the performance of a gas fuel engine. For the injection of gaseous fuel, it is required to have a large injection flow rate, high injection efficiency, stable injection, and good response; and for the flow of gaseous fuel and air, it is necessary to allow the gaseous fuel and air to fully flow before entering the cylinder. Mixing to improve fuel combustion efficiency and save energy consumption. In addition, under severe engine conditions, the injection valve is prone to reverse leakage, so it is necessary to design an injection valve that can prevent reverse leakage.
发明内容Contents of the invention
本实用新型的目的在于提供可以使得空气与燃料在进入燃烧室前可以充分混合,提高燃烧效率,改善经济性能,并且可以有效防止燃料反向泄露的一种防反向的集成式交叉环槽气体燃料喷射混合装置。The purpose of this utility model is to provide an anti-reverse integrated cross-ring groove gas that can fully mix air and fuel before entering the combustion chamber, improve combustion efficiency, improve economic performance, and can effectively prevent reverse leakage of fuel Fuel injection mixing device.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
本实用新型一种防反向的集成式交叉环槽气体燃料喷射混合装置,其特征是:包括燃料喷射阀、气罩、燃料扩散管;The utility model is an anti-reverse integrated cross-ring groove gas fuel injection mixing device, which is characterized in that it includes a fuel injection valve, a gas cover, and a fuel diffusion pipe;
所述燃料喷射阀包括阀体、铁芯、阀芯组合体、浮动阀座,铁芯固定在阀体上端,铁芯里缠绕线圈,铁芯里设置环形槽;所述阀芯组合体包括衔铁、弹簧座、底板、阀芯,衔铁、底板、阀芯自上而下布置同时通过紧固螺栓连接在一起,弹簧座位于衔铁外部并与衔铁之间形成环形槽,复位弹簧的两端分别布置在铁芯的环形槽和弹簧座的环形槽内,衔铁中心处设置压力平衡孔,底板上设置压力平衡槽,阀芯为中空结构,压力平衡孔、压力平衡槽、阀芯的中空部分相通,阀芯的中空部分里设置阀座复位弹簧,阀芯上设置密封环带和肋,密封环带形成环腔,阀芯上表面开设轴向主气槽,肋上开有周向补气孔,并在补气孔处设置导流锥角;所述浮动阀座包括导向基座、阀座,导向基座固定在阀体的下方,阀座位于阀芯下方,导向基座内圈设置有T形结构,阀座外圈通过设置与其配合的T形结构安装在导向基座里,阀座复位弹簧的两端分别固定在阀座和衔铁上,阀座上设置出气环带和导向块,导向块位于阀芯周围,出气环带位于环腔下方,出气环带下方设置出气口;The fuel injection valve includes a valve body, an iron core, a valve core assembly, and a floating valve seat. The iron core is fixed on the upper end of the valve body, a coil is wound inside the iron core, and an annular groove is arranged in the iron core; the valve core assembly includes an armature , spring seat, bottom plate, valve core, armature, bottom plate, valve core are arranged from top to bottom and connected together by fastening bolts, the spring seat is located outside the armature and forms an annular groove with the armature, and the two ends of the return spring are respectively arranged In the annular groove of the iron core and the annular groove of the spring seat, a pressure balance hole is set at the center of the armature, a pressure balance groove is set on the bottom plate, the valve core is a hollow structure, the pressure balance hole, the pressure balance groove, and the hollow part of the valve core are connected. The valve seat return spring is set in the hollow part of the spool, the sealing ring and the rib are set on the spool, the sealing ring forms a ring cavity, the upper surface of the spool is provided with an axial main air groove, and the rib is provided with a circumferential air hole, and The diversion cone angle is set at the air supply hole; the floating valve seat includes a guide base and a valve seat, the guide base is fixed under the valve body, the valve seat is located under the valve core, and the inner ring of the guide base is provided with a T-shaped structure , the outer ring of the valve seat is installed in the guide base by setting a T-shaped structure matched with it. The two ends of the valve seat return spring are fixed on the valve seat and the armature respectively. Around the valve core, the air outlet ring is located under the ring cavity, and the air outlet is arranged under the air outlet ring;
气罩的首端设置在出气口下方,气罩的末端连接燃料扩散管,燃料扩散管位于进气歧管里,燃料扩散管上设置环槽,环槽包括第一类环槽和第二类环槽,燃料扩散管的直径呈阶跃交替变化,第一类环槽位于燃料扩散管直径相对小的位置上,第二类环槽位于燃料扩散管直径相对大的位置上,且第一类环槽和第二类环槽各自成周向布置且互相成90°错开布置。The head end of the gas cover is set under the air outlet, and the end of the gas cover is connected to the fuel diffusion pipe. The fuel diffusion pipe is located in the intake manifold, and the fuel diffusion pipe is provided with a ring groove. The ring groove includes the first type ring groove and the second type ring groove. Ring grooves, the diameter of the fuel diffusion tube changes in steps alternately, the first type of ring groove is located at the position where the diameter of the fuel diffusion tube is relatively small, the second type of ring groove is located at the position where the diameter of the fuel diffusion tube is relatively large, and the first type of ring groove is located at the position where the diameter of the fuel diffusion tube is relatively large The annular grooves and the second type of annular grooves are arranged circumferentially and staggered from each other by 90°.
本实用新型还可以包括:The utility model can also include:
1、气罩为渐缩喷管,气罩的首端截面面积大于其末端截面面积,气罩的首端和末端两个端截面轴线互成90°。1. The gas hood is a tapered nozzle. The cross-sectional area of the head end of the gas hood is larger than the cross-sectional area of the end.
2、在阀座和导向基座之间设置两重防漏气结构,第一重防漏气结构是在阀座和导向基座连接处上方安装可变形密封圈,可变形密封圈内沿上方加装压紧垫圈,第二重防漏气结构是在阀座和导向基座的T形结构连接处设置两层密封胶圈,在阀座和导向基座之间的T形结构连接处设置弹性垫圈。2. Two anti-leakage structures are set between the valve seat and the guide base. The first anti-leakage structure is to install a deformable sealing ring above the connection between the valve seat and the guide base, and the inner edge of the deformable sealing ring is above the Add a compression gasket, the second anti-leakage structure is to set two layers of sealing rubber rings at the T-shaped structure connection between the valve seat and the guide base, and set the T-shaped structure connection between the valve seat and the guide base. Elastic washer.
3、铁芯的上部与阀体之间形成进气口,铁芯的中下部与阀体之间形成导流腔,进气口、导流腔相通;气体由进气口垂直流入阀体内,沿着导流腔流入充满阀体内部,线圈通电后,衔铁带动阀芯向上运动与阀座表面分离,气路开启,电磁阀开启,气体由轴向主气槽和周向补气孔的混合进气方式流入,通过环腔,由出气口导向后垂直流入进气弯管和气管,从气管的端部、第一类环槽、第二类环槽进入进气歧管;线圈断电后,在铁芯与弹簧座之间的复位弹簧的作用下,衔铁向下运动,带动阀芯向下运动,直至阀芯表面与阀座表面贴合,恢复到初始位置,气路关闭,电磁阀关闭。3. An air inlet is formed between the upper part of the iron core and the valve body, and a diversion chamber is formed between the middle and lower part of the iron core and the valve body. The air inlet and the diversion chamber are connected; the gas flows into the valve body vertically from the air inlet. Flow along the diversion cavity to fill the inside of the valve body. After the coil is energized, the armature drives the valve core to move upward and separate from the valve seat surface. The air path is opened, the solenoid valve is opened, and the gas is mixed into the axial main air groove and the circumferential air supply hole. The air flows in through the annular cavity, is guided by the air outlet, and then vertically flows into the intake elbow and the air pipe, and enters the intake manifold from the end of the air pipe, the first type of annular groove, and the second type of annular groove; after the coil is powered off, Under the action of the return spring between the iron core and the spring seat, the armature moves downward, driving the valve core to move downward until the surface of the valve core fits the surface of the valve seat and returns to the initial position, the air circuit is closed, and the solenoid valve is closed .
本实用新型的优势在于:本实用新型的燃料喷射阀采用若干个导向块和周向补气孔结构,增强阀芯开启响应性;在衔铁中心开压力平衡孔并在底板上开有一定数量的压力平衡槽,避免衔铁受到轴向力,使衔铁处内外气路压力更易达到平衡,提高衔铁响应速度;通过在阀芯的四个肋上开周向补气孔,增加流通面积,减少阀芯质量,提高可靠性;在阀芯周向补气孔处设置一定角度的出气环带,减少流动损失,增大流量系数;本实用新型采用轴向主气槽直接进气和周向补气孔进气的混合进气方式,增加进气流量系数,增加进气量,同时可以避免气流干涉,使气路达到平衡,有效地提高了发动机的供气效率;当燃料喷射阀开启,燃料经气罩流入到燃料扩散管中,经过一系列交错环槽作用流入进气歧管,与空气进行充分的混合,最后流入到气缸中;在燃料喷射阀和气缸气阀都关闭后,由于本系统能够将燃料和空气进行一定的隔离,可以将已从喷射阀喷出但未能及时进入气缸的气体燃料贮存在燃料扩散管的空腔中防止扩散损失,待下次喷气阀和气缸气阀开启后,该部分气体燃料可以迅速地供给到到气缸中用于燃烧,提高了燃料供给响应性;当发动机工况恶劣之时,外部压力大于内部压力,浮动阀座结构可以有效避免燃料反向流动,保证发动机正常工作。The utility model has the advantages that: the fuel injection valve of the utility model adopts a plurality of guide blocks and a circumferential air hole structure to enhance the opening response of the valve core; a pressure balance hole is opened in the center of the armature and a certain amount of pressure is opened on the bottom plate. The balance groove prevents the armature from being subjected to axial force, makes it easier to balance the pressure of the internal and external air passages at the armature, and improves the response speed of the armature; by opening circumferential air holes on the four ribs of the valve core, the flow area is increased and the mass of the valve core is reduced. Improve reliability; set a certain angle of air outlet ring at the circumferential air supply hole of the valve core to reduce flow loss and increase flow coefficient; the utility model adopts a mixture of direct air intake from the axial main air groove and air intake from the circumferential air supply hole The air intake method increases the intake air flow coefficient, increases the intake air volume, and at the same time avoids air flow interference, balances the air path, and effectively improves the air supply efficiency of the engine; when the fuel injection valve is opened, the fuel flows into the fuel through the air cover. In the diffuser pipe, it flows into the intake manifold through a series of staggered ring grooves, fully mixes with the air, and finally flows into the cylinder; after the fuel injection valve and the cylinder valve are closed, since this system can combine fuel and air With a certain isolation, the gas fuel that has been sprayed out from the injection valve but failed to enter the cylinder in time can be stored in the cavity of the fuel diffusion pipe to prevent diffusion loss. After the next time the injection valve and the cylinder valve are opened, this part of the gas Fuel can be quickly supplied to the cylinder for combustion, which improves the responsiveness of fuel supply; when the engine operating condition is bad, the external pressure is greater than the internal pressure, the floating valve seat structure can effectively avoid the reverse flow of fuel and ensure the normal operation of the engine .
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为燃料喷射阀总体示意图;Figure 2 is an overall schematic diagram of the fuel injection valve;
图3为阀芯组合体示意图;Fig. 3 is a schematic diagram of the spool assembly;
图4为浮动阀座结构放大图;Figure 4 is an enlarged view of the structure of the floating valve seat;
图5为浮动阀座受力图;Figure 5 is a force diagram of the floating valve seat;
图6a为燃料扩散管示意图,图6b为B-B视图,图6c为C-C视图;Figure 6a is a schematic diagram of a fuel diffuser, Figure 6b is a view from B-B, and Figure 6c is a view from C-C;
图7为气体燃料的流动图。Figure 7 is a flow diagram of gaseous fuel.
具体实施方式detailed description
下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:
结合图1-7,本实用新型中的一种防反向的集成式交叉环槽气体燃料喷射混合装置,分为燃料喷射阀1、连接气罩2和燃料扩散管3。燃料喷射阀主要由阀体4、电磁铁5、阀芯组合体6、浮动阀座7四大部分组成。电磁铁5通过上方螺纹与阀体4连接在一起,电磁铁5主要由铁芯8、线圈9组成,铁芯8两侧开有布置复位弹簧10的环形槽。在电磁铁下方布置有阀芯组合体6,阀芯组合体6下方为浮动阀座7结构,浮动阀座7与阀体4之间未用螺丝实现固定,二者之间的通过导向基座30为中介,用胶圈垫片的组合来实现密封。气罩2的作用在于将原来的混合气道分为两个部分,分别流通气体燃料和空气,气罩采用大的圆角结构,避免棱角结构造成的节流损失,增强系统供气能力。气罩2一端与燃料喷射阀1出口紧密连接,另一端则与燃料扩散管3紧密连接,燃料从燃料喷射阀1喷出经气罩2进入扩散管3。燃料扩散管3位于进气歧管内,紧贴进气歧管布置,侧壁上开设一系列交错的环槽38,环槽采用周向布置且互成90°的形式,使得气体燃料可以通过这一系列的环槽流入到燃气混合区,并使喷射到混合区的气体燃料经过进气撕裂及湍流作用后,和歧管内的空气掺混,提高进气质量,加快燃料与空气的混合。1-7, an anti-reverse integrated cross-ring groove gas fuel injection mixing device in the utility model is divided into a fuel injection valve 1, a connecting gas cover 2 and a fuel diffusion pipe 3. The fuel injection valve is mainly composed of four parts: a valve body 4, an electromagnet 5, a valve core assembly 6, and a floating valve seat 7. The electromagnet 5 is connected with the valve body 4 through the upper screw thread. The electromagnet 5 is mainly composed of an iron core 8 and a coil 9. Both sides of the iron core 8 are provided with annular grooves for arranging a return spring 10 . A valve core assembly 6 is arranged below the electromagnet. Below the valve core assembly 6 is a floating valve seat 7 structure. The floating valve seat 7 and the valve body 4 are not fixed with screws, and the connection between the two is through the guide base. 30 is an intermediary, and realizes sealing with the combination of rubber gaskets. The function of the gas hood 2 is to divide the original mixed air channel into two parts, through which gas fuel and air flow respectively. The gas hood adopts a large rounded structure to avoid throttling loss caused by the angular structure and enhance the system's gas supply capacity. One end of the gas cover 2 is closely connected to the outlet of the fuel injection valve 1 , and the other end is closely connected to the fuel diffusion pipe 3 . The fuel diffuser pipe 3 is located in the intake manifold and is arranged close to the intake manifold. A series of staggered annular grooves 38 are provided on the side wall. The annular grooves are arranged in a circumferential direction and form 90° to each other, so that the gaseous fuel can pass through the intake manifold. A series of annular grooves flow into the gas mixing area, and the gas fuel injected into the mixing area will be mixed with the air in the manifold after being torn and turbulent by the intake air, so as to improve the intake air quality and accelerate the mixing of fuel and air.
图3所示的阀芯组合体6主要由衔铁11、弹簧座13、紧固螺栓17、垫片15、底板16、阀芯18组成。衔铁11、垫片15、底板16和阀芯18通过紧固螺栓17链接在一起,弹簧座13安装在底板16上。衔铁11上开有压力平衡孔12,底板16上开有一定数量的压力平衡槽14,避免衔铁11受到轴向力,使衔铁11处内外气路压力更易达到平衡,提高衔铁11响应速度;复位弹簧10位于铁芯8与弹簧座13之间。线圈9通电后,铁芯8、衔铁11被磁化,铁芯8与衔铁11之间形成磁回路,衔铁11受到电磁力的作用克服复位弹簧10的预紧力后向上运动,整个运动过程中,衔铁11的轴向运动与周向定位均由阀座31上的4个导向块29与阀芯18之间的配合来控制实现,直到弹簧座13的上表面与铁芯8的下表面相接触,衔铁11在该位置维持一段时间后,线圈9断电,衔铁11受到的电磁力消失,在铁芯8与弹簧座13之间的复位弹簧10的作用下,衔铁11向下运动,直到衔铁11重新回到初始位置。在阀芯18的四个肋19上分别开2个周向补气孔20,提高响应速度,增加流通面积,同时也可减少质量,提高可靠性。在周向补气孔20处设置一定角度的出气环带24,减少流动损失,增大流量系数。采用轴向主气槽28直接进气和周向补气孔20进气的混合进气方式,增加进气流量系数,增加进气量,同时可以避免气流干涉,使气路达到平衡。阀芯18和阀座31间采用出气环带24,面密封,稳压平衡,并且较宽的环带面积可减少冲击,提高可靠性。The spool assembly 6 shown in FIG. 3 is mainly composed of an armature 11 , a spring seat 13 , a fastening bolt 17 , a gasket 15 , a bottom plate 16 and a spool 18 . The armature 11 , gasket 15 , base plate 16 and valve core 18 are linked together by fastening bolts 17 , and the spring seat 13 is installed on the base plate 16 . The armature 11 is provided with a pressure balance hole 12, and the base plate 16 is provided with a certain number of pressure balance grooves 14 to prevent the armature 11 from being subjected to axial force, making it easier to balance the internal and external pressure of the armature 11 and improving the response speed of the armature 11; reset The spring 10 is located between the iron core 8 and the spring seat 13 . After the coil 9 is energized, the iron core 8 and the armature 11 are magnetized, and a magnetic circuit is formed between the iron core 8 and the armature 11. The armature 11 moves upward after being subjected to the electromagnetic force and overcomes the pretightening force of the return spring 10. During the whole movement process, The axial movement and circumferential positioning of the armature 11 are controlled by the cooperation between the four guide blocks 29 on the valve seat 31 and the valve core 18 until the upper surface of the spring seat 13 contacts the lower surface of the iron core 8 , after the armature 11 maintains this position for a period of time, the coil 9 is powered off, the electromagnetic force received by the armature 11 disappears, and under the action of the return spring 10 between the iron core 8 and the spring seat 13, the armature 11 moves downward until the armature 11 Return to the initial position. On the four ribs 19 of the valve core 18, two circumferential air supply holes 20 are respectively opened to improve the response speed, increase the flow area, reduce the mass and improve the reliability at the same time. An air outlet annular zone 24 at a certain angle is arranged at the circumferential air supply hole 20 to reduce flow loss and increase flow coefficient. Adopting the mixed air intake method of direct air intake from the axial main air groove 28 and air intake from the circumferential air supply hole 20, the air intake flow coefficient is increased, the intake air volume is increased, and the air flow interference can be avoided at the same time, so that the air path can be balanced. The air outlet ring 24 is adopted between the valve core 18 and the valve seat 31, the surface is sealed, the pressure is stabilized and balanced, and the wider ring area can reduce the impact and improve the reliability.
如图4所示,为了防止燃气反向泄漏,提高燃气喷射阀的可靠性和安全性,本实用新型采用了浮动阀座7结构。浮动阀座7可以在电磁阀外部气压高与内部气压时将电磁阀锁死,有效地防止了燃气的反向泄漏。浮动阀座7由7部分组成:导向基座30、阀座31、和阀座复位弹簧37、密封胶圈33、压紧垫圈35、可变形密封圈36、弹性垫圈32。导向基座30通过螺栓固定在阀体4上,阀座31安装在导向基座30上。导向基座30内圈带有T形结构,与阀座31外圈的T形结构相配合。阀座复位弹簧37两端分别固定在阀座31和阀芯18上,并保持一定的预紧力。As shown in Figure 4, in order to prevent the reverse leakage of gas and improve the reliability and safety of the gas injection valve, the utility model adopts the floating valve seat 7 structure. The floating valve seat 7 can lock the solenoid valve when the external pressure of the solenoid valve is high and the internal pressure is high, effectively preventing the reverse leakage of gas. Floating valve seat 7 is made up of 7 parts: guide base 30, valve seat 31, and valve seat return spring 37, sealing rubber ring 33, compression washer 35, deformable sealing ring 36, elastic washer 32. The guide base 30 is fixed on the valve body 4 by bolts, and the valve seat 31 is installed on the guide base 30 . The inner ring of the guide base 30 has a T-shaped structure, which matches the T-shaped structure of the outer ring of the valve seat 31 . The two ends of the valve seat return spring 37 are respectively fixed on the valve seat 31 and the valve core 18, and maintain a certain pretightening force.
为了防止阀座31和导向基座30之间漏气,在阀座31和导向基座30之间加装了两重防漏气结构,第一重防漏气结构是在阀座31和导向基座30连接处上方安装可变形密封圈36,可变形密封圈36外沿压紧在导向基座30和阀体4上的安装槽内,通过导向基座30和阀体4间的螺栓预紧力固定。可变形密封圈36内沿上方加装压紧垫圈35,通过螺丝34固定在阀座31上,压紧垫圈35保证受力均匀,增强密封性。可变形密封圈33的材料采用可变形的软塑料,保证其不影响阀座31的运动。第二重密封是在阀座31和导向基座30的T形连接处加装了两层密封胶圈33,进一步增强密封性。在阀座31和导向基座30之间的T形连接处加装了一层弹性垫圈32,减少接触时的振动冲击力,起到了减震的作用。有效地增加了电磁阀的可靠性。In order to prevent air leakage between the valve seat 31 and the guide base 30, two anti-leakage structures are installed between the valve seat 31 and the guide base 30. The first anti-leakage structure is between the valve seat 31 and the guide base. A deformable sealing ring 36 is installed above the joint of the base 30, and the outer edge of the deformable sealing ring 36 is pressed in the installation groove on the guide base 30 and the valve body 4, and the bolts between the guide base 30 and the valve body 4 are pre-installed. Tight fix. A compression washer 35 is installed along the top of the deformable sealing ring 36, and is fixed on the valve seat 31 by screws 34. The compression washer 35 ensures uniform stress and enhances sealing performance. The material of the deformable sealing ring 33 is deformable soft plastic to ensure that it does not affect the movement of the valve seat 31 . The second heavy seal is that two layers of sealing rubber rings 33 are installed at the T-shaped connection between the valve seat 31 and the guide base 30 to further enhance the sealing performance. A layer of elastic washer 32 is added to the T-shaped connection between the valve seat 31 and the guide base 30 to reduce the vibration impact force during contact and play a role in shock absorption. Effectively increase the reliability of the solenoid valve.
如图5所示,阀座31受阀座复位弹簧37弹力F4、电磁阀外部气体压力F1和F2、电磁阀内部燃气压力F3和阀芯18压紧力的作用。阀芯18受复位弹簧弹力作用。当电磁阀下方气压大于电磁阀内部气压,电磁阀外部气体压力F1、F2分别作用在阀座31下方及出气环带24处,阀座31下方接触面积远大于出气环带24,因此,F1远大于F2,在外部气体压力扩大到导致阀芯18向上运动之前,外部气体压力F1、F2克服复位弹簧10的弹簧预紧力,阀座31连同阀芯18一起向上运动。阀座31向上运动直到弹簧座17与电磁铁相接触。此时即使电磁铁通电,阀芯18也无法向上运动,电磁阀无法开启。电磁阀锁死。As shown in FIG. 5 , the valve seat 31 is affected by the elastic force F4 of the valve seat return spring 37 , the external gas pressure F1 and F2 of the solenoid valve, the internal gas pressure F3 of the solenoid valve and the pressing force of the valve core 18 . The spool 18 is acted by the elastic force of the return spring. When the air pressure under the solenoid valve is greater than the internal air pressure of the solenoid valve, the external gas pressure F1 and F2 of the solenoid valve act on the bottom of the valve seat 31 and the gas outlet ring 24 respectively, and the contact area under the valve seat 31 is much larger than the gas outlet ring 24. Therefore, F1 is far larger At F2, before the external gas pressure expands to cause the valve core 18 to move upward, the external gas pressure F1, F2 overcomes the spring preload of the return spring 10, and the valve seat 31 moves upward together with the valve core 18. The valve seat 31 moves upward until the spring seat 17 contacts the electromagnet. Even if the electromagnet is energized now, the spool 18 cannot move upwards, and the electromagnetic valve cannot be opened. The solenoid valve is locked.
当电磁阀内外气压恢复正常时,阀座31在阀座复位弹簧37的作用下向下运动回到原位。如果此时电磁铁通电,阀芯18仍保持不动,电磁阀正常开启。想要关闭电磁阀时电磁铁断电,阀芯18在复位弹簧的作用下向下运动,电磁阀关闭。如果此时电磁铁未通电,阀座31与阀芯18一起在复位弹簧10的作用下向下运动回到原位,电磁阀保持关闭。想要开启电磁阀时,电磁铁通电,阀芯18在衔铁带动下向上运动,电磁阀正常开启。When the air pressure inside and outside the solenoid valve returned to normal, the valve seat 31 moved downwards and got back to its original position under the action of the valve seat return spring 37 . If the electromagnet is energized at this moment, the spool 18 remains motionless, and the electromagnetic valve is normally opened. When the electromagnetic valve is intended to be closed, the electromagnet is de-energized, and the spool 18 moves downward under the action of the back-moving spring, and the electromagnetic valve is closed. If the electromagnet is not energized at this moment, the valve seat 31 and the valve core 18 move downwards and return to the original position together with the valve core 10, and the electromagnetic valve remains closed. When wanting to open the electromagnetic valve, the electromagnet is energized, and the spool 18 moves upwards under the drive of the armature, and the electromagnetic valve is normally opened.
在发动机开始工作之前,气体由进气口25垂直流入阀体4内,沿着导流腔27流入充满阀体4内部。Before the engine starts to work, the gas flows vertically into the valve body 4 through the air inlet 25 , flows into the valve body 4 along the guide chamber 27 and fills the inside of the valve body 4 .
在发动机进气冲程的时候,线圈9通电后,衔铁11受到电磁力的作用克服复位弹簧10的预紧力后向上运动,带动阀芯18向上运动与阀座31表面分离,此时,气路开启,电磁阀开启,气体由轴向主气槽28和周向补气孔20的混合进气方式流入,通过多道错综分布的环腔22,最后由出气口27垂直流出喷射阀,流入气罩;燃料经过气罩2流入燃料扩散管3,再通过各个环槽38喷入到燃气混合区,由于支管上的环槽38采取周向布置且互成90°的形式,使得气体燃料可以通过这一系列的环槽流入到燃气混合区,并使喷射到混合区的气体燃料经过进气撕裂及湍流作用后,燃料与空气可以进行充分的混合再流入到气缸中。During the intake stroke of the engine, after the coil 9 is energized, the armature 11 is subjected to the electromagnetic force and overcomes the pre-tightening force of the return spring 10 and then moves upward, driving the valve core 18 to move upward and separate from the surface of the valve seat 31. At this time, the air circuit Open, the solenoid valve is opened, the gas flows in from the mixed air intake mode of the axial main air groove 28 and the circumferential air supply hole 20, passes through the multi-channel intricately distributed annular cavity 22, and finally flows out of the jet valve vertically through the air outlet 27 and flows into the gas cover The fuel flows into the fuel diffuser pipe 3 through the gas cover 2, and then sprays into the gas mixing area through each annular groove 38. Since the annular grooves 38 on the branch pipes are arranged in a circumferential direction and form 90° to each other, the gaseous fuel can pass through this A series of annular grooves flow into the gas mixing area, and after the gas fuel injected into the mixing area undergoes intake tearing and turbulence, the fuel and air can be fully mixed and then flow into the cylinder.
当发动机进气冲程结束后,线圈9断电,衔铁11受到的电磁力消失,在铁芯8与弹簧座13之间的复位弹簧的作用下,衔铁11向下运动,带动阀芯18向下运动,直至阀芯18表面与阀座31表面贴合,恢复到初始位置,气路关闭,燃料喷射阀1关闭,燃料在气管主体部分内的流动也就基本停止,燃料就被储存在气罩2和燃料喷射管3内。待到下次进气冲程时,燃料喷射阀1和气缸气阀打开,储存在气罩2、燃料喷射管3内的燃料会被后续的燃料推送到燃气混合区,在与空气混合后进入气缸,由此提高了整个进气系统供气的响应性。When the intake stroke of the engine ends, the coil 9 is powered off, and the electromagnetic force received by the armature 11 disappears. Under the action of the return spring between the iron core 8 and the spring seat 13, the armature 11 moves downward, driving the valve core 18 downward. until the surface of the valve core 18 fits with the surface of the valve seat 31 and returns to the initial position, the gas circuit is closed, the fuel injection valve 1 is closed, the flow of fuel in the main part of the air pipe basically stops, and the fuel is stored in the gas cover 2 and fuel injection pipe 3. When the next intake stroke occurs, the fuel injection valve 1 and the cylinder valve are opened, and the fuel stored in the gas cover 2 and the fuel injection pipe 3 will be pushed to the gas mixing area by the subsequent fuel, and enter the cylinder after being mixed with air , thereby improving the responsiveness of the air supply of the entire intake system.
本实用新型的具体结构方案如下:Concrete structural scheme of the present utility model is as follows:
本实用新型中的一种防反向的集成式交叉环槽气体燃料喷射混合进气装置,分为燃料喷射阀、连接气罩和燃料扩散管。其中,燃气喷射阀主要由阀体、电磁铁、阀芯组合体、浮动阀座四大部分构成。电磁铁通过其上方螺纹与阀体连接在一起,电磁铁主要由铁芯、线圈组成。铁芯两侧开有布置复位弹簧的环形槽。阀芯组合体主要由衔铁、弹簧座、紧固螺栓、垫片、底板、阀芯组成,衔铁、垫片、底板和阀芯通过紧固螺栓链接在一起,弹簧座安装在底板上,底板上开有一定数量的压力平衡槽,衔铁上带有压力平衡孔,避免衔铁受到轴向力,使衔铁处内外气路压力更易达到平衡,提高衔铁响应速度。复位弹簧位于铁芯与弹簧座之间。浮动阀座由导向基座、阀座、和阀座复位弹簧、密封胶圈、压紧垫圈、可变形密封圈、弹性垫圈组成,导向基座通过螺栓固定在阀体上,阀座安装在导向基座上。导向基座内圈带有T形结构,与阀座外圈的T形结构相配合。阀座复位弹簧两端分别固定在阀座和阀芯上,并保持一定的预紧力。气罩的作用在于将原来的混合气道分为两个部分,分别流通气体燃料和空气。气罩一端与燃料喷射阀出口紧密连接,另一端则与燃料扩散管紧密连接,燃料从燃料喷射阀喷出经气罩进入扩散管。燃料扩散管位于进气歧管内,紧贴进气歧管布置,开有周向布置的、而且互成90°的环槽,燃气经过环槽流入进气歧管内,经过进气撕裂及湍流作用后,和歧管内的空气掺混,提高进气质量。An anti-reverse integrated cross-ring groove gas fuel injection mixed intake device in the utility model is divided into a fuel injection valve, a connecting gas cover and a fuel diffusion pipe. Among them, the gas injection valve is mainly composed of four parts: valve body, electromagnet, valve core assembly and floating valve seat. The electromagnet is connected with the valve body through its upper thread, and the electromagnet is mainly composed of an iron core and a coil. The two sides of the iron core are provided with annular grooves for arranging return springs. The valve core assembly is mainly composed of armature, spring seat, fastening bolt, gasket, bottom plate and valve core. The armature, gasket, bottom plate and valve core are linked together by fastening bolts. The spring seat is installed on the bottom plate, and the bottom plate There are a certain number of pressure balance grooves, and the armature has a pressure balance hole to prevent the armature from being subjected to axial force, so that the pressure of the internal and external air passages at the armature can be more easily balanced, and the response speed of the armature can be improved. The return spring is located between the iron core and the spring seat. The floating valve seat is composed of a guide base, a valve seat, and a valve seat return spring, a sealing rubber ring, a compression washer, a deformable sealing ring, and an elastic washer. The guide base is fixed on the valve body by bolts, and the valve seat is installed on the guide on the base. The inner ring of the guide base has a T-shaped structure, which matches the T-shaped structure of the outer ring of the valve seat. The two ends of the valve seat return spring are respectively fixed on the valve seat and the valve core, and a certain pretightening force is maintained. The function of the gas hood is to divide the original mixed air channel into two parts, through which gas fuel and air flow respectively. One end of the gas cover is closely connected with the outlet of the fuel injection valve, and the other end is closely connected with the fuel diffusion pipe. The fuel is ejected from the fuel injection valve and enters the diffusion pipe through the gas cover. The fuel diffuser pipe is located in the intake manifold and is arranged close to the intake manifold. There are annular grooves arranged in the circumferential direction and forming a 90° angle with each other. After the action, it is mixed with the air in the manifold to improve the intake air quality.
系统内燃气喷射阀内部,导向部分由4个导向块组成,阀芯周向固定在阀座上的4个导向块上,保证其垂直度,阀芯上下运动由弹簧座与铁芯之间的距离进行限位。在阀芯的四个肋上分别开有周向补气孔,增加流通面积,减少阀芯质量,提高可靠性。阀芯和阀座间也采用三道出气环带,面密封,稳压平衡,并且具有较宽的环带面积,减少流动损失,增大流量系数。Inside the gas injection valve in the system, the guide part is composed of 4 guide blocks. The valve core is fixed on the 4 guide blocks on the valve seat in the circumferential direction to ensure its verticality. The distance is limited. The four ribs of the spool are respectively provided with circumferential air supply holes to increase the flow area, reduce the mass of the spool, and improve reliability. Three air outlet rings are also used between the valve core and the valve seat, the surface is sealed, the pressure is stable and balanced, and it has a wider ring area to reduce flow loss and increase the flow coefficient.
因为燃气喷射阀部分采用了浮动阀座的设计,所以对于密封部件有着更为严苛的要求。在阀座和导向基座之间加装了两重防漏气结构,第一重防漏气结构是在阀座和导向基座连接处上方安装可变形密封圈,可变形密封圈外沿压紧在导向基座和阀体上的安装槽内,通过导向基座和阀体间的螺栓预紧力固定。可变形密封圈内沿上方加装压紧垫圈,通过螺丝固定在阀座上。可变形密封圈的材料采用可变形的软塑料,保证其不影响阀座的运动。第二重密封是在阀座和导向基座的T形连接处加装了两层密封胶圈。使用浮动阀座的显著效果是:能够有效防止燃气喷射阀出现反向泄漏的情况并具有减震的功能,保证了燃气喷射阀工作的可靠性及安全性。Because the gas injection valve part adopts the design of the floating valve seat, it has more stringent requirements for the sealing parts. Two anti-leakage structures are installed between the valve seat and the guide base. The first anti-leakage structure is to install a deformable sealing ring above the connection between the valve seat and the guide base. Tightly fit in the installation groove on the guide base and the valve body, and be fixed by the bolt pre-tightening force between the guide base and the valve body. A compression washer is installed above the inner edge of the deformable sealing ring, and is fixed on the valve seat by screws. The material of the deformable sealing ring is deformable soft plastic to ensure that it does not affect the movement of the valve seat. The second seal is to install two layers of sealing rubber rings at the T-shaped connection between the valve seat and the guide base. The remarkable effect of using the floating valve seat is that it can effectively prevent the reverse leakage of the gas injection valve and has the function of shock absorption, which ensures the reliability and safety of the gas injection valve.
燃气喷射阀采用的轴向主气槽直接进气和周向补气孔进气的混合进气方式,有效地增加进气流量系数,增加进气量,同时可以避免气流干涉,使气路达到平衡,提高了发动机的供气效率。The gas injection valve adopts the mixed air intake method of direct air intake from the axial main air groove and air intake from the circumferential air supply hole, which can effectively increase the air intake flow coefficient, increase the intake air volume, and at the same time avoid air flow interference, so that the air path can be balanced , improve the air supply efficiency of the engine.
所述系统中的气罩部分,其表面结构采用较大的曲率半径,避免较为尖锐的棱角结构,这样可以减小燃料从喷射阀经气罩喷入气管主体部分过程中的节流损失。The surface structure of the gas cover in the system adopts a larger radius of curvature to avoid a relatively sharp corner structure, which can reduce the throttling loss during the process of injecting fuel from the injection valve into the main part of the air pipe through the gas cover.
所述系统中,燃料扩散管末端要尽量靠近发动机气缸进气阀,以减少进气道内残存的燃气,提高燃料利用效率。In the system, the end of the fuel diffusion pipe should be as close as possible to the intake valve of the engine cylinder, so as to reduce the residual gas in the intake passage and improve the fuel utilization efficiency.
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| CN107084075A (en) * | 2017-06-28 | 2017-08-22 | 哈尔滨工程大学 | A kind of anti-reverse integrated form intersects annular groove gaseous fuel jet mixing device |
| CN108301941A (en) * | 2018-02-09 | 2018-07-20 | 中国第汽车股份有限公司 | A kind of gas engine air inlet mixing arrangement |
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| CN107084075A (en) * | 2017-06-28 | 2017-08-22 | 哈尔滨工程大学 | A kind of anti-reverse integrated form intersects annular groove gaseous fuel jet mixing device |
| CN108301941A (en) * | 2018-02-09 | 2018-07-20 | 中国第汽车股份有限公司 | A kind of gas engine air inlet mixing arrangement |
| CN108301941B (en) * | 2018-02-09 | 2020-03-17 | 中国第一汽车股份有限公司 | Gas engine air inlet mixing device |
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