CN206801876U - A kind of Roots vacuum pump packing structure - Google Patents
A kind of Roots vacuum pump packing structure Download PDFInfo
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- CN206801876U CN206801876U CN201720119698.8U CN201720119698U CN206801876U CN 206801876 U CN206801876 U CN 206801876U CN 201720119698 U CN201720119698 U CN 201720119698U CN 206801876 U CN206801876 U CN 206801876U
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- 238000012856 packing Methods 0.000 title 1
- 238000007789 sealing Methods 0.000 claims abstract description 45
- 239000002828 fuel tank Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000003921 oil Substances 0.000 description 25
- 239000010687 lubricating oil Substances 0.000 description 16
- 239000007789 gas Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
本实用新型一种罗茨真空泵密封结构,主轴(2)上插入端盖(3)的内孔的部分上套装有螺旋轴套(4),所述螺旋轴套(4)上套装有密封衬套(5),所述密封衬套(5)朝向油箱盖(10)的一端的外圈面上设置有环形槽(5.1),一套装于主轴(2)上的挡油盘(6)朝向密封衬套(5)的一侧面上设置有嵌槽(6.1),上述环形槽(5.1)的槽壁嵌置于嵌槽(6.1)内;所述端盖(3)的内孔的孔壁上设置有回油槽(3.1),且回油槽(3.1)的一端连通至环形槽(5.1),另一端连通至油箱盖(10)的腔体内。本实用新型一种罗茨真空泵密封结构,简单、可靠、耐用、成本低、功耗小。
The utility model relates to a sealing structure of a Roots vacuum pump. The part inserted into the inner hole of the end cover (3) on the main shaft (2) is covered with a spiral bushing (4), and the spiral bushing (4) is covered with a sealing lining. sleeve (5), the sealing bush (5) is provided with an annular groove (5.1) on the outer ring surface of the end facing the fuel tank cap (10), and a set of oil deflectors (6) set on the One side of the sealing bush (5) is provided with a slot (6.1), and the groove wall of the above-mentioned annular groove (5.1) is embedded in the slot (6.1); the hole wall of the inner hole of the end cover (3) An oil return groove (3.1) is arranged on the top, and one end of the oil return groove (3.1) is connected to the annular groove (5.1), and the other end is connected to the cavity of the fuel tank cover (10). The utility model relates to a sealing structure of a Roots vacuum pump, which is simple, reliable, durable, low in cost and low in power consumption.
Description
技术领域technical field
本实用新型涉及一种密封结构,尤其是涉及一种应用于罗茨真空泵上的密封结构。The utility model relates to a sealing structure, in particular to a sealing structure applied to a Roots vacuum pump.
背景技术Background technique
目前,无论是罗茨真空泵还是其它传动机械,其动密封的泄漏和可靠性问题一直是大家重点研究的课题;而且随着人们对真空泵可靠性要求的提高,寻找一种简单、可靠、实用的密封结构是真空泵制造企业一直在探索的方向。At present, whether it is a Roots vacuum pump or other transmission machinery, the leakage and reliability of its dynamic seal have always been the focus of research; and as people's requirements for the reliability of vacuum pumps increase, it is necessary to find a simple, reliable and practical The sealing structure is the direction that vacuum pump manufacturers have been exploring.
而且从上世纪四十年代诞生以来,罗茨真空泵的应用越来越广泛,同时大家对罗茨真空泵的动密封研究一直没有停止,特别是近二十年来,随着罗茨真空泵在各种特殊工艺上的应用,对罗茨真空泵的密封要求越来越苛刻。罗茨真空泵输送的气体种类越来越多,罗茨真空泵的密封必须适应各种特殊工况的需要;Moreover, since the birth of the 1940s, the application of Roots vacuum pumps has become more and more extensive. At the same time, the research on the dynamic sealing of Roots vacuum pumps has not stopped, especially in the past two decades. With the application of technology, the sealing requirements of Roots vacuum pump are becoming more and more stringent. There are more and more types of gases delivered by Roots vacuum pumps, and the seal of Roots vacuum pumps must meet the needs of various special working conditions;
但是,如今常规的罗茨真空泵的主轴密封普遍采用单一密封结构,因此在恶劣环境使用时都会出现漏油和润滑油被污染的缺陷;罗茨真空泵密封从活塞环密封、唇形油封密封、机械密封、迷宫复合密封一路走来,始终不能彻底解决真空泵密封可靠性问题;However, the main shaft seal of the conventional Roots vacuum pump generally adopts a single seal structure, so the defects of oil leakage and lubricating oil contamination will occur when used in harsh environments; Sealing and labyrinth composite sealing have been developed all the way, but the problem of sealing reliability of vacuum pumps has not been completely solved;
具体的讲,活塞环密封、唇形油封密封、机械密封、迷宫复合密封都必须依赖流体液态的冷却和润滑来维持密封件的正常使用,因此无法实现干密封。而且密封件之间有摩擦,易磨损、易发热、功耗大,最关键是无法实现双向密封,一旦被抽介质内含有粉尘、液体等非气体性质的物料后,上述几种密封结构都会在短时间内失效,影响罗茨真空泵的正常使用。Specifically, piston ring seals, lip oil seals, mechanical seals, and labyrinth composite seals must rely on fluid liquid cooling and lubrication to maintain the normal use of the seals, so dry seals cannot be achieved. Moreover, there is friction between the seals, which is easy to wear, easy to generate heat, and consumes a lot of power. The most important thing is that two-way sealing cannot be realized. Once the pumped medium contains non-gas materials such as dust and liquid, the above-mentioned sealing structures will be in place. Failure in a short period of time will affect the normal use of the Roots vacuum pump.
发明内容Contents of the invention
本实用新型的目的在于克服上述不足,提供一种简单、可靠、耐用、成本低、功耗小的罗茨真空泵密封结构。The purpose of the utility model is to overcome the above disadvantages and provide a simple, reliable, durable, low cost and low power consumption Roots vacuum pump sealing structure.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
一种罗茨真空泵密封结构,所述结构包含有泵体,所述泵体的两侧面的端盖上穿接有主轴,且端盖上固定有油箱盖;上述主轴位于油箱盖内的端部上套装有传动齿轮;所述主轴上插入端盖的内孔的部分上套装有螺旋轴套,所述螺旋轴套上套装有密封衬套,所述密封衬套朝向油箱盖的一端的外圈面上设置有环形槽,一套装于主轴上的挡油盘朝向密封衬套的一侧面上设置有嵌槽,上述环形槽的槽壁嵌置于嵌槽内;所述端盖的内孔的孔壁上设置有回油槽,且回油槽的一端连通至环形槽,另一端连通至油箱盖的腔体内。A Roots vacuum pump sealing structure, the structure includes a pump body, a main shaft is pierced through the end covers on both sides of the pump body, and an oil tank cover is fixed on the end cover; the above-mentioned main shaft is located at the end of the oil tank cover The transmission gear is set on the upper sleeve; the part inserted into the inner hole of the end cover on the main shaft is set on a spiral bushing, and a sealing bush is set on the spiral bushing, and the sealing bush faces the outer ring of one end of the fuel tank cap There is an annular groove on the surface, and a set of oil baffle plate set on the main shaft is provided with a slot on the side facing the sealing bush, and the groove wall of the above-mentioned annular groove is embedded in the slot; the inner hole of the end cover An oil return groove is arranged on the wall of the hole, and one end of the oil return groove is connected to the annular groove, and the other end is connected to the cavity of the fuel tank cap.
本实用新型一种罗茨真空泵密封结构,所述挡油盘的外径与端盖的内孔不接触并保持一定间隙。The utility model relates to a sealing structure of a Roots vacuum pump. The outer diameter of the oil retaining plate is not in contact with the inner hole of the end cover and a certain gap is maintained.
本实用新型一种罗茨真空泵密封结构,所述密封衬套与螺旋轴套之间不接触并保持一定间隙。The utility model relates to a sealing structure of a Roots vacuum pump, wherein the sealing bush and the spiral shaft sleeve do not contact and maintain a certain gap.
本实用新型一种罗茨真空泵密封结构,所述主轴上套装有轴承,且轴承与端盖的内孔壁相接触,所述主轴上套装的轴承压盖压合在端盖上。The utility model relates to a sealing structure of a Roots vacuum pump. A bearing is set on the main shaft, and the bearing is in contact with the inner hole wall of the end cover, and the bearing cover set on the main shaft is pressed on the end cover.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型采用的螺旋密封结构简单、实用性高,且一般数控加工设备都能满足其加工精度要求,而控制每个零件之间的配合间隙是决定其密封效果的关键,因此能够很好的满足密封效果;同时,螺旋干式密封具有制造成本低、安装简便、可靠性好、无污染、使用寿命长等优点;罗茨真空泵采用螺旋密封以后,可以完全隔离润滑油进入真空泵泵体,从而避免了润滑油对抽气体的油污染,同时也可以避免被抽气体对罗茨真空泵润滑油的污染;另外,螺旋密封无摩擦,几乎没有发热,对延长罗茨真空泵使用寿命也会有很大作用;The spiral seal adopted by the utility model has simple structure and high practicability, and the general numerical control processing equipment can meet its processing accuracy requirements, and controlling the matching gap between each part is the key to determine its sealing effect, so it can be well Satisfy the sealing effect; at the same time, the screw dry seal has the advantages of low manufacturing cost, easy installation, good reliability, no pollution, and long service life; after the Roots vacuum pump adopts the screw seal, it can completely isolate the lubricating oil from entering the vacuum pump body, thereby It avoids the oil pollution of the lubricating oil to the pumped gas, and also avoids the pollution of the pumped gas to the lubricating oil of the Roots vacuum pump; in addition, the screw seal has no friction and almost no heat, which will greatly improve the service life of the Roots vacuum pump. effect;
本实用新型在工作时,当润滑油进入挡油盘的位置时,通过挡油盘的高速旋转将润滑油甩离到端盖内孔壁上和密封衬套的环形槽内,进入环形槽的润滑油利用自重力再下落到端盖内孔下部的回油槽内最后返流到油箱内,这样可以完全阻断润滑油进入泵体内,避免润滑油对泵体内被抽气体的污染;When the utility model is working, when the lubricating oil enters the position of the oil retaining plate, the lubricating oil is thrown away from the inner hole wall of the end cover and the annular groove of the sealing bush through the high-speed rotation of the oil retaining plate, and enters the annular groove. The lubricating oil falls into the oil return groove at the bottom of the inner hole of the end cap by gravity and finally flows back into the oil tank, which can completely block the lubricating oil from entering the pump body and prevent the lubricating oil from polluting the pumped gas in the pump body;
同时,真空泵的主轴在高速旋转时驱动螺旋轴套一起高速旋转,高速旋转的螺旋轴套会产生一个反推气旋,这个反推气旋可以阻止泵体内的有害气体或者粉尘或者液体介质进入润滑油箱对润滑油产生破坏作用;与传统的迷宫密封、机械密封、唇形密封比较,这种双向密封结构具有结构简单、可靠性好、制造低成本、使用长寿命等诸多优点。At the same time, when the main shaft of the vacuum pump rotates at high speed, it drives the helical sleeve to rotate together at high speed. The high-speed rotating helical sleeve will generate a reverse thrust cyclone, which can prevent harmful gas or dust or liquid medium in the pump body from entering the lubricating oil tank. Lubricating oil produces destructive effects; compared with traditional labyrinth seals, mechanical seals, and lip seals, this bidirectional seal structure has many advantages such as simple structure, good reliability, low manufacturing cost, and long service life.
附图说明Description of drawings
图1为本实用新型一种罗茨真空泵密封结构的结构示意图。Fig. 1 is a structural schematic diagram of a Roots vacuum pump sealing structure of the present invention.
图2为本实用新型一种罗茨真空泵密封结构的局部放大图。Fig. 2 is a partially enlarged view of a sealing structure of a Roots vacuum pump of the present invention.
其中:in:
泵体1、主轴2、端盖3、螺旋轴套4、密封衬套5、挡油盘6、轴承7、轴承压盖8、传动齿轮9、油箱盖10;Pump body 1, main shaft 2, end cover 3, screw bushing 4, sealing bush 5, oil deflector 6, bearing 7, bearing gland 8, transmission gear 9, fuel tank cover 10;
回油槽3.1;Oil return tank 3.1;
环形槽5.1;Annular groove 5.1;
嵌槽6.1。Socket 6.1.
具体实施方式detailed description
参见图1和图2,本实用新型涉及的一种罗茨真空泵密封结构,所述结构包含有泵体1,所述泵体1的两侧面的端盖3上穿接有主轴2,且端盖3上固定有油箱盖10;上述主轴2位于油箱盖10内的端部上套装有传动齿轮9;Referring to Fig. 1 and Fig. 2, the utility model relates to a Roots vacuum pump sealing structure, the structure includes a pump body 1, and the main shaft 2 is pierced through the end covers 3 on both sides of the pump body 1, and the end caps The fuel tank cover 10 is fixed on the cover 3; the transmission gear 9 is set on the end of the above-mentioned main shaft 2 located in the fuel tank cover 10;
所述主轴2上插入端盖3的内孔的部分上套装有螺旋轴套4(螺旋轴套4为轴套外圈面上设置有螺旋槽线的轴套结构),所述螺旋轴套4上套装有密封衬套5,所述密封衬套5朝向油箱盖10的一端的外圈面上设置有环形槽5.1,一套装于主轴2上的挡油盘6朝向密封衬套5的一侧面上设置有嵌槽6.1,上述环形槽5.1的槽壁嵌置于嵌槽6.1内;挡油盘6的外径与端盖3的内孔不接触并保持一定间隙,如此一来,密封衬套5被紧固在真空泵的端盖3内,密封衬套5的一端外圈开有环形槽5.1,并与挡油盘6以一定间隙相互咬合并形成一种立体迷宫密封结构;The part of the main shaft 2 inserted into the inner hole of the end cover 3 is covered with a spiral bushing 4 (the spiral bushing 4 is a bushing structure with a spiral groove line on the outer ring surface of the bushing), and the spiral bushing 4 The upper sleeve is equipped with a sealing bush 5, and the outer ring surface of the end of the sealing bush 5 facing the fuel tank cover 10 is provided with an annular groove 5.1, and a set of oil deflectors 6 on the main shaft 2 faces one side of the sealing bush 5 There is an embedded groove 6.1 on the top, and the groove wall of the above-mentioned annular groove 5.1 is embedded in the embedded groove 6.1; the outer diameter of the oil deflector 6 does not contact the inner hole of the end cover 3 and maintains a certain gap, so that the sealing bush 5 is fastened in the end cover 3 of the vacuum pump, and the outer ring of one end of the sealing bush 5 has an annular groove 5.1, which is engaged with the oil retaining plate 6 with a certain gap to form a three-dimensional labyrinth sealing structure;
所述端盖3的内孔的孔壁上设置有回油槽3.1,且回油槽3.1的一端连通至环形槽5.1,另一端连通至油箱盖10的腔体内;所述主轴2上套装有轴承7,且轴承7与端盖3的内孔壁相接触,所述主轴2上套装的轴承压盖8压合在端盖3上;The hole wall of the inner hole of the end cover 3 is provided with an oil return groove 3.1, and one end of the oil return groove 3.1 is connected to the annular groove 5.1, and the other end is connected to the cavity of the fuel tank cover 10; the main shaft 2 is covered with a bearing 7 , and the bearing 7 is in contact with the inner hole wall of the end cover 3, and the bearing gland 8 set on the main shaft 2 is pressed on the end cover 3;
使用时,当主轴2旋转时带动传动齿轮9同步旋转,油箱盖10内的润滑油被传动齿轮9飞溅进入端盖3内的轴承7上,挡油盘6将进入轴承7内的润滑油甩向端盖3的内孔以及布置在端盖3内的密封衬套5一端的回油槽3.1内,润滑油通过回油槽3.1最终流回到油箱盖10内,这样可以阻止油箱盖10内的润滑油进入泵体1内;同时,螺旋轴套4在旋转时会产生一个面向泵体1的反推力,这个反推力可以防止泵体1内的介质进入油箱盖10内;上述密封可以阻止润滑油和被抽气体的相互污染相互干涉,对被抽介质和对真空泵的使用寿命都有很好的作用;When in use, when the main shaft 2 rotates, it drives the transmission gear 9 to rotate synchronously, the lubricating oil in the fuel tank cover 10 is splashed by the transmission gear 9 and enters the bearing 7 in the end cover 3, and the oil retaining plate 6 throws off the lubricating oil entering the bearing 7. To the inner hole of the end cover 3 and the oil return groove 3.1 at one end of the sealing bush 5 arranged in the end cover 3, the lubricating oil finally flows back into the fuel tank cap 10 through the oil return groove 3.1, which can prevent the lubricating oil in the fuel tank cap 10 The oil enters the pump body 1; at the same time, when the screw sleeve 4 rotates, it will generate a reverse thrust facing the pump body 1. This reverse thrust can prevent the medium in the pump body 1 from entering the oil tank cover 10; the above seal can prevent the lubricating oil It interferes with the mutual pollution of the pumped gas, which has a good effect on the pumped medium and the service life of the vacuum pump;
另外:需要注意的是,上述具体实施方式仅为本专利的一个优化方案,本领域的技术人员根据上述构思所做的任何改动或改进,均在本专利的保护范围之内。In addition: it should be noted that the above specific implementation is only an optimization solution of this patent, and any changes or improvements made by those skilled in the art based on the above ideas are within the scope of protection of this patent.
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| CN106640654A (en) * | 2017-02-09 | 2017-05-10 | 江阴华西节能技术有限公司 | Roots vacuum pump sealing structure |
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