CN205816465U - Six-roller cold rolling leveling machine - Google Patents
Six-roller cold rolling leveling machine Download PDFInfo
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- CN205816465U CN205816465U CN201620734518.2U CN201620734518U CN205816465U CN 205816465 U CN205816465 U CN 205816465U CN 201620734518 U CN201620734518 U CN 201620734518U CN 205816465 U CN205816465 U CN 205816465U
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- 238000005097 cold rolling Methods 0.000 title claims abstract description 37
- 238000005096 rolling process Methods 0.000 claims abstract description 60
- 238000005496 tempering Methods 0.000 claims abstract description 17
- 238000013000 roll bending Methods 0.000 claims description 26
- 238000005452 bending Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 abstract description 12
- 230000009467 reduction Effects 0.000 description 16
- 238000009499 grossing Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
本实用新型提供了一种六辊冷轧平整机,包括机架,机架的窗口内由上至下依次设置有上支承辊、上中间辊、上工作辊、下工作辊、下中间辊、下支承辊和液压压上缸,液压压上缸能带动上工作辊和下工作辊进行轧制;所述六辊冷轧平整机至少设置有两组由上中间辊、上工作辊、下工作辊和下中间辊组成的辊组,且在竖直方向上,两个所述辊组之间的高度差小于或者等于200mm,液压压上缸的行程为150mm至200mm。本实用新型能够解决采用大小直径工作辊时造成的辊系直径变化量比较大的问题,保证液压压上缸行程短且轧线调整装置调整量小,且能够满足高速平整、高速二次冷轧要求。
The utility model provides a six-roller cold-rolling tempering machine, which includes a frame, and an upper support roll, an upper intermediate roll, an upper working roll, a lower working roll, and a lower intermediate roll are sequentially arranged in the window of the frame from top to bottom. , the lower back-up roll and the hydraulic pressure upper cylinder, the hydraulic pressure upper cylinder can drive the upper work roll and the lower work roll for rolling; the six-roll cold rolling mill is at least provided with two sets of upper middle roll, upper work roll, The lower work roll and the lower intermediate roll are composed of a roll set, and in the vertical direction, the height difference between the two roll sets is less than or equal to 200mm, and the stroke of the hydraulic pressure upper cylinder is 150mm to 200mm. The utility model can solve the problem that the diameter change of the roll system is relatively large when the work rolls with large and small diameters are used, ensure that the stroke of the hydraulic pressure upper cylinder is short and the adjustment amount of the rolling line adjustment device is small, and can meet high-speed flattening and high-speed secondary cold rolling Require.
Description
技术领域technical field
本实用新型涉及冷轧、平整带钢技术领域的一种冷轧机械设备,特别是一种六辊冷轧平整机。The utility model relates to a cold-rolling mechanical equipment in the technical field of cold-rolling and tempering strip steel, in particular to a six-roller cold-rolling tempering machine.
背景技术Background technique
在先进的冷轧带钢领域,尤其是镀锡基板的生产领域,一般都应用六辊平整机组对退火后的带钢进行平整或二次冷轧。为了实现大压下率的二次冷轧功能,一般配置大小两种不同直径的工作辊。这样的冷轧平整机已经公知。为了保证平整效果和大压下率轧制两种不同功能,需要配置直径差很大的工作辊;其中大直径工作辊用于平整和小压下率轧制,小直径工作辊用于大压下率轧制。该机型的存在的问题是:In the field of advanced cold-rolled steel strips, especially the production of tin-plated substrates, a six-roll skin pass unit is generally used to carry out tempering or secondary cold rolling of the annealed steel strips. In order to realize the function of secondary cold rolling with large reduction rate, two kinds of work rolls with different diameters are generally configured. Such cold tempering mills are already known. In order to ensure the two different functions of leveling effect and large reduction rate rolling, it is necessary to configure work rolls with a large diameter difference; among them, the large diameter work roll is used for leveling and small reduction rate rolling, and the small diameter work roll is used for large reduction Lower rate rolling. The problems with this model are:
1、由于液压压上缸需要补偿辊系直径变化量,采用大小直径工作辊造成需要补偿的辊系直径变化量较大,因此需采用大行程液压缸提供轧制力;以1200mm冷轧平整机为例,其液压压上缸的缸径为φ600mm,行程约为340mm;而大行程液压缸不仅制造成本高,且频响和刚度性能均降低(固有频率小于20Hz),会降低液压压上系统的动态特性,不利于高速轧制高精度带钢产品时的板形控制(一般轧制速度小于1200m/min),影响机组稳定性;严重时无法实现大压下率二次冷轧功能。1. Since the hydraulic pressure upper cylinder needs to compensate the change in the diameter of the roll system, the use of large and small diameter work rolls results in a large change in the diameter of the roll system that needs to be compensated, so a large-stroke hydraulic cylinder is required to provide rolling force; As an example, the hydraulic pressure upper cylinder has a bore diameter of φ600mm and a stroke of about 340mm; while a large-stroke hydraulic cylinder not only has high manufacturing costs, but also reduces frequency response and stiffness performance (natural frequency is less than 20Hz), which will reduce the hydraulic pressure upper system. The dynamic characteristics are not conducive to the shape control of high-speed rolling high-precision strip products (generally the rolling speed is less than 1200m/min), which affects the stability of the unit; in severe cases, the function of secondary cold rolling with a large reduction rate cannot be realized.
2、采用大小直径工作辊后,需要补偿的辊系直径变化量大,因此需要采用更加庞大的轧线调整装置。仍以上述1200mm冷轧平整机为例,其轧线调整装置需要280mm的总调节量。这不仅导致装置的结构更加庞大、增加了制造成本,也降低了轧线调整装置的稳定性。2. After using large and small diameter work rolls, the diameter of the roll system that needs to be compensated changes greatly, so a larger rolling line adjustment device needs to be used. Still taking the above-mentioned 1200mm cold rolling pass mill as an example, its rolling line adjustment device needs a total adjustment amount of 280mm. This not only leads to a larger structure of the device, increases the manufacturing cost, but also reduces the stability of the rolling line adjustment device.
实用新型内容Utility model content
针对现有技术采用大小直径工作辊所需要补充辊系直径变化量比较大的问题,本实用新型提出了一种六辊冷轧平整机,能够解决采用大小直径工作辊时造成的辊系直径变化量比较大的问题,保证液压压上缸行程短且轧线调整装置调整量小,且能够满 足高速平整、高速二次冷轧要求。Aiming at the problem that the diameter change of the supplementary roll system required by the large and small diameter work rolls in the prior art is relatively large, the utility model proposes a six-roll cold rolling skin pass mill, which can solve the problem of the diameter of the roll system caused by the use of large and small diameter work rolls. For the problem of relatively large change, ensure that the stroke of the hydraulic pressure upper cylinder is short and the adjustment amount of the rolling line adjustment device is small, and it can meet the requirements of high-speed smoothing and high-speed secondary cold rolling.
本实用新型解决其技术问题所采用的技术方案是:一种六辊冷轧平整机,包括机架,机架的窗口内由上至下依次设置有上支承辊、上中间辊、上工作辊、下工作辊、下中间辊、下支承辊和液压压上缸,液压压上缸能带动上工作辊和下工作辊进行轧制;所述六辊冷轧平整机至少设置有两组由上中间辊、上工作辊、下工作辊和下中间辊组成的辊组,且在竖直方向上,两个所述辊组之间的高度差小于或者等于200mm,液压压上缸的行程为150mm至200mm。The technical scheme adopted by the utility model to solve the technical problem is: a six-roller cold rolling pass mill, including a frame, and the window of the frame is sequentially arranged with an upper support roll, an upper intermediate roll, and an upper working roller. roll, lower work roll, lower intermediate roll, lower back-up roll and hydraulic pressure upper cylinder, the hydraulic pressure upper cylinder can drive the upper work roll and the lower work roll for rolling; the six-roll cold rolling pass mill is provided with at least two groups A roll set consisting of an upper middle roll, an upper work roll, a lower work roll and a lower middle roll, and in the vertical direction, the height difference between the two roll sets is less than or equal to 200mm, and the stroke of the hydraulic pressure upper cylinder 150mm to 200mm.
当上工作辊(51)的辊身宽度和下工作辊(52)的辊身宽度为1000mm至1500mm时,所述辊组的高度为1700mm至1900mm,液压压上缸的行程为150mm至200mm。When the roll body width of the upper work roll (51) and the roll body width of the lower work roll (52) are 1000mm to 1500mm, the height of the roll group is 1700mm to 1900mm, and the stroke of the hydraulic cylinder is 150mm to 200mm.
当上工作辊的外径和下工作辊的外径为410mm至460mm米时,上中间辊的外径和下中间辊的外径为440mm至490mm;When the outer diameter of the upper work roll and the outer diameter of the lower work roll are 410 mm to 460 mm, the outer diameter of the upper intermediate roll and the outer diameter of the lower intermediate roll are 440 mm to 490 mm;
当上工作辊的外径和下工作辊的外径为300mm至340mm时,上中间辊的外径和下中间辊的外径为600mm至550mm。When the outer diameters of the upper work roll and the lower work roll are 300 mm to 340 mm, the outer diameters of the upper intermediate roll and the lower intermediate roll are 600 mm to 550 mm.
液压压上缸的缸径为600mm,液压压上缸的行程为200mm。The cylinder diameter of the hydraulic pressure upper cylinder is 600mm, and the stroke of the hydraulic pressure upper cylinder is 200mm.
机架的窗口在竖直方向的高度大于5500mm,上支承辊的直径和下支承辊的直径均为1050mm至1150mm。The height of the window of the frame in the vertical direction is greater than 5500mm, and the diameters of the upper support roller and the lower support roller are both 1050mm to 1150mm.
在机架的窗口还设有轧线调整装置,轧线调整装置位于所述窗口的上表面和上支承辊之间,轧线调整装置的调整量为100mm至200mm。The window of the rack is also provided with a rolling line adjustment device, which is located between the upper surface of the window and the upper support roller, and the adjustment amount of the rolling line adjustment device is 100mm to 200mm.
机架的中部设置有能够使上工作辊和下工作辊弯辊的工作辊弯辊装置,工作辊弯辊装置与上工作辊和下工作辊相连接。The middle part of the frame is provided with a work roll bending device capable of bending the upper work roll and the lower work roll, and the work roll bender is connected with the upper work roll and the lower work roll.
机架的上部对应上中间辊的位置设置有能够使上中间辊弯辊的上中间辊弯辊装置,上中间辊弯辊装置与上中间辊相连接;机架的下部对应下中间辊的位置设置有能够使下中间辊弯辊的下中间辊弯辊装置,下中间辊弯辊装置与下中间辊相连接,下中间辊弯辊装置的下部设置有下中间辊轨道块;The upper part of the frame corresponds to the position of the upper intermediate roll. There is an upper intermediate roll bending device capable of bending the upper intermediate roll. The upper intermediate roll bending device is connected with the upper intermediate roll. The lower part of the frame corresponds to the position of the lower intermediate roll. A lower intermediate roll bending device capable of bending the lower intermediate roll is provided, the lower intermediate roll bending device is connected with the lower intermediate roll, and the lower part of the lower intermediate roll bending device is provided with a lower intermediate roll track block;
机架的传动侧设置有能够带动上中间辊和下中间辊轴向窜动的中间辊窜辊装置,且中间辊窜辊装置通过上中间辊弯辊装置与上中间辊相连接,中间辊窜辊装置通过下中间辊弯辊装置与下中间辊相连接。The drive side of the frame is provided with an intermediate roll shifting device that can drive the upper intermediate roll and the lower intermediate roll to move axially, and the intermediate roll shifting device is connected with the upper intermediate roll through the upper intermediate roll bending device, and the intermediate roll shifts The roller device is connected with the lower middle roller through the lower middle roller bending device.
机架的上部对应于上支承辊的位置设置有能够轴向锁紧上支承辊和上工作辊的上轧辊轴向锁紧装置,机架的下部对应于下支承辊的位置设置有用于轴向锁紧下工作 辊和下支承辊的下轧辊轴向锁紧装置。The upper part of the frame corresponding to the position of the upper backup roll is provided with an upper roll axial locking device capable of axially locking the upper backup roll and the upper work roll, and the lower part of the frame is provided with a position corresponding to the lower backup roll for axial locking. Axial locking device for the lower roll that locks the lower work roll and the lower back-up roll.
当上工作辊的辊身宽度和下工作辊的辊身宽度小于1000mm时,所述辊组的高度为1500mm至1700mm。When the roll barrel width of the upper working roll and the roll barrel width of the lower working roll are less than 1000mm, the height of the roll set is 1500mm to 1700mm.
本实用新型的有益效果是,通过将至少两组由上中间辊、上工作辊、下工作辊和下中间辊组成的辊组的高度差限定在200mm以内,来减少采用大小直径工作辊时造成的辊系直径变化量,保证液压压上缸行程短且轧线调整装置调整量小,且能够满足高速平整、高速二次冷轧要求。The beneficial effect of the utility model is that by limiting the height difference of at least two groups of roll groups composed of upper intermediate rolls, upper working rolls, lower working rolls and lower intermediate rolls within 200 mm, the resulting The change in diameter of the roll system ensures that the stroke of the hydraulic upper cylinder is short and the adjustment of the rolling line adjustment device is small, and it can meet the requirements of high-speed smoothing and high-speed secondary cold rolling.
附图说明Description of drawings
图1是本实用新型的六辊冷轧平整机的结构示意图;Fig. 1 is the structural representation of the six-roller cold rolling skin pass mill of the present utility model;
图2是图1中A-A线的剖视示意图;Fig. 2 is a schematic sectional view of line A-A in Fig. 1;
图3是第一种上中间辊、上工作辊、下工作辊和下中间辊的结构示意图;Fig. 3 is the structural schematic view of the first upper intermediate roll, upper work roll, lower work roll and lower intermediate roll;
图4是第二种上中间辊、上工作辊、下工作辊和下中间辊的结构示意图。Fig. 4 is a structural schematic view of the second type of upper middle roll, upper work roll, lower work roll and lower middle roll.
附图标记说明:Explanation of reference signs:
1、机架,2、轧线调整装置,3、上支承辊,4、上中间辊,51、上工作辊,52、下工作辊,6、下中间辊,7、下支承辊,81、上轧辊轴向锁紧装置,82、下轧辊轴向锁紧装置,9、液压压上缸,10、中间辊窜辊装置,11、工作辊弯辊装置,12、上中间辊弯辊装置,13、下中间辊弯辊装置,14、下中间辊轨道块,15、上支承辊平衡装置。1. Stand, 2. Rolling line adjustment device, 3. Upper back-up roll, 4. Upper middle roll, 51. Upper work roll, 52. Lower work roll, 6. Lower middle roll, 7. Lower back-up roll, 81, Upper roll axial locking device, 82. Lower roll axial locking device, 9. Hydraulic upper cylinder, 10. Intermediate roll shifting device, 11. Work roll bending device, 12. Upper intermediate roll bending device, 13. Lower middle roller bending device, 14. Lower middle roller track block, 15. Upper backup roller balance device.
具体实施方式detailed description
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation of the utility model is now described with reference to the accompanying drawings.
如图1所示,本实用新型提出了一种六辊冷轧平整机,包括机架1,机架1的窗口内由上至下依次设置有上支承辊3、上中间辊4、上工作辊51、下工作辊52、下中间辊6、下支承辊7和液压压上缸9,液压压上缸9能带动上工作辊51和下工作辊52进行轧制;所述六辊冷轧平整机至少设置有两组由上中间辊4、上工作辊51、下工作辊52和下中间辊6组成的辊组,且在竖直方向上,两个所述辊组之间的高度差小于或者等于200mm,液压压上缸9的行程为150mm至200mm。As shown in Figure 1, the utility model proposes a six-roller cold-rolled tempering machine, including a frame 1, and the window of the frame 1 is sequentially provided with an upper back-up roll 3, an upper intermediate roll 4, an upper Work roll 51, lower work roll 52, lower intermediate roll 6, lower back-up roll 7 and hydraulic pressure upper cylinder 9, hydraulic pressure upper cylinder 9 can drive upper work roll 51 and lower work roll 52 to carry out rolling; Roll leveling machine is provided with at least two groups of roll groups made up of upper middle roll 4, upper work roll 51, lower work roll 52 and lower middle roll 6, and in the vertical direction, between two described roll groups The height difference is less than or equal to 200mm, and the stroke of the hydraulic pressure upper cylinder 9 is 150mm to 200mm.
所述辊组的高度是指上中间辊4的顶部所在的水平面与下中间辊6的底部所在的水平面之间的距离。在本实用新型的六辊冷轧平整机中,设置有至少两个所述辊组,且两个所述辊组之间的高度差限定在200mm以内,也就是说,当采用大小直径工作辊时,辊系直径变化量较之现有技术要小得多,因此,所述六辊冷轧平整机既能够采用直径较大的上工作辊51和下工作辊52、直径较小的上中间辊4和下中间辊6来实现平整和小压下率轧制,也能够使用径较小的上工作辊51和下工作辊52、直径较大的上中间辊4和下中间辊6来满足大压下率轧制,在采用不同直径的工作辊时,所述辊组的高度差较小,也减少了液压压上缸9需要补偿的辊系直径变化量,因此,所述六辊冷轧平整机不需要采用大行程液压缸来提供轧制力,而是使用行程为150mm至200mm的液压压上缸9即可。鉴于液压压上缸9的固有频率与其行程成反比,采用小行程的液压压上缸9使液压压上缸9的固有频率获得提升,例如大于20Hz,从而有利于对液压压上缸9的控制,使液压压上缸9性能先进可靠,满足高速平整、高速二次冷轧要求;特别是在速度大于1800m/min的高速轧制时,如果液压压上缸9的固有频率在20Hz以上,会提高液压压上系统的动态特性,不仅易于板形和板厚的精度控制,提高机组作业率,而且还能够避免由于固有频率较低,例如低于15Hz,所导致的无法顺利轧制的严重后果。液压压上缸9带动上工作辊51和下工作辊52进行轧制为现有技术部分,在此不再赘述。The height of the roller set refers to the distance between the horizontal plane where the top of the upper intermediate roller 4 is located and the horizontal plane where the bottom of the lower intermediate roller 6 is located. In the six-roller cold-rolling tempering mill of the present utility model, there are at least two sets of rolls, and the height difference between the two sets of rolls is limited within 200mm, that is to say, when using large and small diameters to work When rolling, the amount of change in the diameter of the roll system is much smaller than that of the prior art. Therefore, the six-roll cold rolling mill can adopt both the upper work roll 51 and the lower work roll 52 with a larger diameter, and the lower work roll with a smaller diameter. The upper intermediate roll 4 and the lower intermediate roll 6 are used to achieve leveling and small reduction rolling, and the upper intermediate roll 51 and the lower working roll 52 with a smaller diameter, and the upper intermediate roll 4 and the lower intermediate roll 6 with a larger diameter can also be used To satisfy rolling with large reduction rate, when working rolls with different diameters are used, the height difference of the roll group is small, which also reduces the amount of change in the diameter of the roll set that the hydraulic pressure upper cylinder 9 needs to compensate. Therefore, the six The roll cold rolling tempering machine does not need to use a large-stroke hydraulic cylinder to provide rolling force, but a hydraulic pressure upper cylinder 9 with a stroke of 150mm to 200mm. In view of the fact that the natural frequency of the hydraulic pressure upper cylinder 9 is inversely proportional to its stroke, the hydraulic pressure upper cylinder 9 with a small stroke can increase the natural frequency of the hydraulic pressure upper cylinder 9, for example greater than 20 Hz, thereby facilitating the control of the hydraulic pressure upper cylinder 9 , so that the performance of the hydraulic pressure upper cylinder 9 is advanced and reliable, and meets the requirements of high-speed smoothing and high-speed secondary cold rolling; especially when the speed is greater than 1800m/min, if the natural frequency of the hydraulic pressure upper cylinder 9 is above 20Hz, it will Improving the dynamic characteristics of the hydraulic pressing system not only facilitates the precise control of the shape and thickness of the plate, but also improves the operating rate of the unit, and can also avoid the serious consequences of unsmooth rolling due to low natural frequency, such as lower than 15Hz. . The hydraulic pressure upper cylinder 9 drives the upper work roll 51 and the lower work roll 52 to perform rolling, which is part of the prior art and will not be repeated here.
在一个具体的实施方式中,当上工作辊51的辊身宽度和下工作辊52的辊身宽度为1000mm至1500mm时,所述辊组的高度为1700mm至1900mm。也就是说,在采用不同直径的工作辊进行轧制时,上中间辊4、上工作辊51、下工作辊52和下中间辊6的直径之和变化量较小,从而减少液压压上缸9需要补偿的辊系直径变化量,因此,所述六辊冷轧平整机不需要采用大行程液压缸来提供轧制力,就能够满足高速平整、高速二次冷轧要求。In a specific embodiment, when the body width of the upper work roll 51 and the body width of the lower work roll 52 is 1000 mm to 1500 mm, the height of the roll set is 1700 mm to 1900 mm. That is to say, when rolling with work rolls of different diameters, the sum of the diameters of the upper intermediate roll 4, the upper work roll 51, the lower work roll 52, and the lower intermediate roll 6 has a small variation, thereby reducing the hydraulic pressure of the upper cylinder. 9. The diameter variation of the roll system needs to be compensated. Therefore, the six-high cold rolling tempering machine can meet the requirements of high-speed tempering and high-speed secondary cold rolling without using a large-stroke hydraulic cylinder to provide rolling force.
在一个可行的实施方式中当上工作辊51的外径和下工作辊52的外径为410mm至460mm时,上中间辊4的外径和下中间辊6的外径为440mm至490mm;当上工作辊51的外径和下工作辊52的外径为300mm至340mm时,上中间辊4的外径和下中间辊6的外径为600mm至550mm。配置大、小两种外径规格的上工作辊51和下工作辊52,以及大、小两种外径规格的上中间辊4和下中间辊6,在进行平整或小压下率轧制时,采用外径为410mm至460mm的上工作辊51和下工作辊52,配合使用外径为440mm至 490mm的上中间辊4和下中间辊6,可以保证良好的平整或轧制效果。在进行大压下率轧制时,采用外径为300mm至340mm的上工作辊51和下工作辊52,配合使用外径为600mm至550mm的上中间辊4和下中间辊6,可保证达到极大压下率,生产极薄带钢。由于外径较大的上工作辊51和下工作辊52与外径较小的上中间辊4和下中间辊6配合使用,或者外径较小的上工作辊51和下工作辊52与外径较大的上中间辊4和下中间辊6配合使用,因此需要补偿的轧辊直径变化量缩小,既能够实现平整和大压下率二次冷轧功能,又可以使用小行程的液压压上缸9,固有频率高,性能先进可靠,能够满足高精度板形和板厚的控制精度要求。In a feasible embodiment, when the outer diameter of the upper work roll 51 and the outer diameter of the lower work roll 52 are 410 mm to 460 mm, the outer diameter of the upper intermediate roll 4 and the outer diameter of the lower intermediate roll 6 are 440 mm to 490 mm; When the outer diameters of the upper work roll 51 and the lower work roll 52 are 300 mm to 340 mm, the outer diameters of the upper intermediate roll 4 and the lower intermediate roll 6 are 600 mm to 550 mm. Equipped with upper work roll 51 and lower work roll 52 with large and small outer diameter specifications, as well as upper intermediate roll 4 and lower intermediate roll 6 with large and small outer diameter specifications, for smooth or small reduction rate rolling When using the upper work roll 51 and the lower work roll 52 with an outer diameter of 410mm to 460mm, the upper intermediate roll 4 and the lower intermediate roll 6 with an outer diameter of 440mm to 490mm can ensure good smoothing or rolling effect. When rolling with a large reduction rate, the upper work roll 51 and the lower work roll 52 with an outer diameter of 300mm to 340mm are used together with the upper middle roll 4 and the lower middle roll 6 with an outer diameter of 600mm to 550mm, which can ensure that Extremely high reduction rate, producing extremely thin strip steel. Since the upper work roll 51 and the lower work roll 52 with a larger outer diameter are used in conjunction with the upper intermediate roll 4 and the lower intermediate roll 6 with a smaller outer diameter, or the upper work roll 51 and the lower work roll 52 with a smaller outer diameter are used in conjunction with the outer The upper intermediate roll 4 and the lower intermediate roll 6 with a larger diameter are used together, so the change in roll diameter that needs to be compensated is reduced, which can not only achieve the secondary cold rolling function of leveling and large reduction rate, but also use small-stroke hydraulic pressing. Cylinder 9 has high natural frequency, advanced and reliable performance, and can meet the control accuracy requirements of high-precision plate shape and plate thickness.
在如图3所示的优选实施例中,上工作辊51的外径和下工作辊52的外径均为460mm至410mm,上中间辊4的外径和下中间辊6的外径均为490mm至440mm,以保证良好的平整或轧制效果。在如图4所示的优选实施例中,上工作辊51的外径和下工作辊52的外径均为340mm至300mm,上中间辊4的外径和下中间辊6的外径均为600mm至550mm,以保证达到极大压下率,生产极薄带钢。其中,液压压上缸9可以采用缸径为600mm、行程为200mm的液压缸,其固有频率达到21Hz,从而满足了1800m/min以上速度的高速轧制对液压压上系统动态特性的要求。In the preferred embodiment shown in Figure 3, the outer diameters of the upper work roll 51 and the lower work roll 52 are both 460 mm to 410 mm, and the outer diameters of the upper intermediate roll 4 and the lower intermediate roll 6 are both 490mm to 440mm to ensure a good leveling or rolling effect. In the preferred embodiment shown in Figure 4, the outer diameters of the upper work roll 51 and the lower work roll 52 are both 340 mm to 300 mm, and the outer diameters of the upper intermediate roll 4 and the lower intermediate roll 6 are both 600mm to 550mm to ensure maximum reduction rate and produce extremely thin strip steel. Among them, the hydraulic pressure upper cylinder 9 can adopt a hydraulic cylinder with a cylinder diameter of 600 mm and a stroke of 200 mm, and its natural frequency reaches 21 Hz, thereby meeting the requirements of the dynamic characteristics of the hydraulic pressure upper system for high-speed rolling above 1800 m/min.
另外,在机架1的窗口还设有轧线调整装置2,轧线调整装置2位于所述窗口的上表面和上支承辊3之间,轧线调整装置2的调整量为100mm至200mm。在本实用新型的六辊冷轧平整机中,上中间辊4、上工作辊51、下工作辊52和下中间辊6的直径之和保持在1700mm至1900mm的范围内,因此,所述六辊冷轧平整机既能够采用直径较大的上工作辊51和下工作辊52、直径较小的上中间辊4和下中间辊6来实现平整和小压下率轧制,也能够使用径较小的上工作辊51和下工作辊52、直径较大的上中间辊4和下中间辊6来满足大压下率轧制,在采用不同直径的工作辊时,上中间辊4、上工作辊51、下工作辊52和下中间辊6的直径之和变化量较小,也减少了轧线调整装置2需要补偿的辊系直径变化量,因此,所述六辊冷轧平整机不需要采用调整量较大的轧线调整装置2,而是使用调整量为100mm至200mm的轧线调整装置2,由于调整量大的轧线调整装置结构庞大、成本高且稳定性低,采用调整量小的轧线调整装置2结构简单、成本低且稳定性高,从而使本实用新型的结构更为简单、重量更为轻便。在一个优选的实施方式中,轧线调整装置2的调整量可以采用200mm。In addition, a rolling line adjustment device 2 is also provided in the window of the frame 1, and the rolling line adjustment device 2 is located between the upper surface of the window and the upper support roller 3, and the adjustment amount of the rolling line adjustment device 2 is 100mm to 200mm. In the six-high cold rolling skin pass mill of the present utility model, the sum of the diameters of the upper middle roll 4, the upper work roll 51, the lower work roll 52 and the lower middle roll 6 is kept within the range of 1700mm to 1900mm, therefore, the The six-high cold rolling pass mill can not only use the upper work roll 51 and the lower work roll 52 with a larger diameter, the upper middle roll 4 and the lower middle roll 6 with a smaller diameter to achieve leveling and small reduction rate rolling, but also can Use upper work roll 51 and lower work roll 52 with smaller diameter, and upper middle roll 4 and lower middle roll 6 with larger diameter to meet high reduction ratio rolling. When working rolls with different diameters are used, the upper middle roll 4 , the sum of the diameters of the upper work roll 51, the lower work roll 52, and the lower intermediate roll 6 has a relatively small change, which also reduces the change in the diameter of the roll system that the rolling line adjustment device 2 needs to compensate. Therefore, the six-roll cold-rolled flat The whole machine does not need to use a rolling line adjustment device 2 with a large adjustment amount, but a rolling line adjustment device 2 with an adjustment amount of 100mm to 200mm, because the rolling line adjustment device with a large adjustment amount has a large structure, high cost and low stability , the rolling line adjustment device 2 with a small adjustment amount is simple in structure, low in cost and high in stability, so that the structure of the utility model is simpler and the weight is lighter. In a preferred embodiment, the adjustment amount of the rolling line adjustment device 2 can be 200mm.
在如图1至图4所示实施例中,所述六辊冷轧平整机的机架1的窗口在竖直方向 的高度大于5500mm,上工作辊51的辊身宽度和下工作辊52的辊身宽度为1000mm至1500mm,上支承辊3和下支承辊7的直径均为1050mm至1150mm。机架1为封闭式框架结构,其中,上支承辊3的轴线、上中间辊4的轴线、上工作辊51的轴线、下工作辊52的轴线、下中间辊6的轴线和下支承辊7的轴线均平行于水平面,且上支承辊3、上中间辊4、上工作辊51、下工作辊52、下中间辊6和下支承辊7均通过旋转轴承支撑在各自的轴承座上;上工作辊51和下工作辊52相对于所述六辊冷轧平整机的轧制线对称设置,上中间辊4和下中间辊6相对于所述六辊冷轧平整机的轧制线对称设置,上支承辊3和下支承辊7相对于所述六辊冷轧平整机的轧制线对称设置。In the embodiment shown in Fig. 1 to Fig. 4, the height of the window of the frame 1 of the six-roll cold rolling skin pass mill in the vertical direction is greater than 5500mm, and the roll body width of the upper work roll 51 and the lower work roll 52 The width of the roller body is 1000mm to 1500mm, and the diameters of the upper backup roller 3 and the lower backup roller 7 are 1050mm to 1150mm. The frame 1 is a closed frame structure, wherein the axis of the upper back-up roll 3, the axis of the upper intermediate roll 4, the axis of the upper work roll 51, the axis of the lower work roll 52, the axis of the lower intermediate roll 6 and the lower support roll 7 The axis lines are all parallel to the horizontal plane, and the upper back-up roll 3, upper middle roll 4, upper work roll 51, lower work roll 52, lower middle roll 6 and lower back-up roll 7 are all supported on their respective bearing housings by rotating bearings; The work roll 51 and the lower work roll 52 are arranged symmetrically with respect to the rolling line of the six-roll cold rolling skin pass mill, and the upper middle roll 4 and the lower middle roll 6 are arranged relative to the rolling line of the described six-roll cold rolling skin pass mill. Symmetrically arranged, the upper back-up roll 3 and the lower back-up roll 7 are arranged symmetrically with respect to the rolling line of the six-roll cold rolling tempering mill.
机架1的上部对应于上支承辊3的位置设置有能够轴向锁紧上支承辊3和上工作辊51的上轧辊轴向锁紧装置81,机架1的下部对应于下支承辊7的位置设置有用于轴向锁紧下工作辊52和下支承辊7的下轧辊轴向锁紧装置82。在上支承辊3与上中间辊4之间,机架1还设置有能够平衡上支承辊3的上支承辊平衡装置15。The upper part of the frame 1 corresponds to the position of the upper back-up roll 3 is provided with an upper roll axial locking device 81 capable of axially locking the upper back-up roll 3 and the upper work roll 51, and the lower part of the frame 1 corresponds to the lower back-up roll 7 A lower roll axial locking device 82 for axially locking the lower work roll 52 and the lower back-up roll 7 is provided at the position. Between the upper supporting roller 3 and the upper intermediate roller 4 , the frame 1 is also provided with an upper supporting roller balancing device 15 capable of balancing the upper supporting roller 3 .
机架1的上部对应上中间辊4的位置设置有能够使上中间辊4弯辊的上中间辊弯辊装置12,上中间辊弯辊装置12与上中间辊4相连接;机架1的下部对应下中间辊6的位置设置有能够使下中间辊6弯辊的下中间辊弯辊装置13,下中间辊弯辊装置13与下中间辊6相连接,下中间辊弯辊装置13的下部设置有下中间辊轨道块14。The position corresponding to the upper intermediate roll 4 on the top of the frame 1 is provided with an upper intermediate roll bending device 12 capable of bending the upper intermediate roll 4, and the upper intermediate roll bending device 12 is connected with the upper intermediate roll 4; The position corresponding to the lower intermediate roll 6 at the bottom is provided with a lower intermediate roll bending device 13 capable of bending the lower intermediate roll 6, the lower intermediate roll bending device 13 is connected with the lower intermediate roll 6, and the lower intermediate roll bending device 13 The lower part is provided with a lower intermediate roller track block 14 .
如图2所示,机架1的传动侧设置有能够带动上中间辊4和下中间辊6轴向窜动的中间辊窜辊装置10,且中间辊窜辊装置10通过上中间辊弯辊装置12与上中间辊4相连接,中间辊窜辊装置10通过下中间辊弯辊装置13与下中间辊6相连接。As shown in Figure 2, the drive side of the frame 1 is provided with an intermediate roll shifting device 10 that can drive the upper intermediate roll 4 and the lower intermediate roll 6 to move axially, and the intermediate roll shifting device 10 passes through the upper intermediate roll bending roll The device 12 is connected with the upper intermediate roll 4 , and the intermediate roll shifting device 10 is connected with the lower intermediate roll 6 through the lower intermediate roll bending device 13 .
在机架1的中部设置有能够使上工作辊51和下工作辊52弯辊的工作辊弯辊装置11,工作辊弯辊装置11与上工作辊51和下工作辊52相连接。A work roll bending device 11 capable of bending the upper work roll 51 and the lower work roll 52 is arranged in the middle of the frame 1 , and the work roll bender 11 is connected with the upper work roll 51 and the lower work roll 52 .
对于其他规格的六辊冷轧平整机,例如上工作辊51的辊身宽度和下工作辊52的辊身宽度小于1000mm时,所述辊组的高度为1500mm至1700mm。For other specifications of the six-high cold rolling skin pass mill, for example, when the roll body width of the upper work roll 51 and the roll body width of the lower work roll 52 is less than 1000 mm, the height of the roll set is 1500 mm to 1700 mm.
由上述可知,本实用新型的六辊冷轧平整机在保证各项性能参数不降低的情况下,还具有下述优点:From the above, it can be known that the six-roll cold-rolled skin pass mill of the present invention also has the following advantages under the condition that various performance parameters are not reduced:
1、采用大小外径的上工作辊和下工作辊,既可以采用大外径的上工作辊和下工作辊来满足小压下率轧制和平整需要,也可以采用小外径的上工作辊和下工作辊来满足大压下率轧制需要;1. The upper and lower work rolls with large and small outer diameters can be used, and the upper and lower work rolls with large outer diameters can be used to meet the rolling and smoothing needs of small reduction rate, and the upper work rolls with small outer diameters can also be used rolls and lower work rolls to meet the needs of large reduction rate rolling;
2、采用大小外径的上工作辊和下工作辊与大小外径的上中间辊和下中间辊配合后,可采用较小缸径、短行程的液压压上缸,提高了液压压上缸的频响和刚度,可达到20Hz以上的固有频率,保证了液压压上系统的动态特性,从而有利于冷轧带钢产品的尺寸精度控制,尤其有利于高速轧制带钢时的尺寸精度控制,机组最高速度可达到1800m/min以上;2. After the upper and lower work rolls with large and small outer diameters are used to cooperate with the upper and lower intermediate rolls with large and small outer diameters, hydraulic pressure upper cylinders with smaller cylinder diameters and short strokes can be used to improve the hydraulic pressure of the upper cylinder. The frequency response and stiffness can reach a natural frequency above 20Hz, which ensures the dynamic characteristics of the hydraulic pressing system, which is beneficial to the dimensional accuracy control of cold-rolled strip products, especially the dimensional accuracy control of high-speed strip rolling. The maximum speed of the unit can reach more than 1800m/min;
3、采用大小外径不同工作辊和中间辊配合后,轧线调整装置需要补偿的轧辊直径变化量大大减小,从而可以设计结构更为简单、重量更为轻便的机构,满足轧线调整要求,有利于轧线调整机构的稳定性,从而利于轧制过程的精度控制;3. After the working rolls and intermediate rolls with different sizes and outer diameters are used together, the roll diameter change that the rolling line adjustment device needs to compensate is greatly reduced, so that a mechanism with a simpler structure and lighter weight can be designed to meet the rolling line adjustment requirements , which is conducive to the stability of the rolling line adjustment mechanism, thereby facilitating the precision control of the rolling process;
本实用新型的结构简单、实用,简化了轧线调整装置的设计,提高了轧机液压压上缸的频响和刚度性能,保证了液压压上系统的动态特性,提高了机组轧制速度,可达到1800m/min以上;提升了带钢产品尺寸精度、机组作业效率,适用于轧制普碳钢、优质碳素钢、低合金钢等带钢产品的轧制和平整。The utility model has a simple and practical structure, simplifies the design of the rolling line adjustment device, improves the frequency response and stiffness performance of the hydraulic pressure upper cylinder of the rolling mill, ensures the dynamic characteristics of the hydraulic pressure upper system, improves the rolling speed of the unit, and can Reaching above 1800m/min; improving the dimensional accuracy of the strip product and the operating efficiency of the unit, it is suitable for rolling and smoothing strip products such as rolled plain carbon steel, high-quality carbon steel, and low-alloy steel.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作的等同变化与修改,均应属于本实用新型保护的范围。而且需要说明的是,本实用新型的各组成部分并不仅限于上述整体应用,本实用新型的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本实用新型理所应当地涵盖了与本案创新点有关的其他组合及具体应用。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present utility model shall fall within the protection scope of the present utility model. And it should be noted that each component of the utility model is not limited to the above-mentioned overall application, and each technical feature described in the specification of the utility model can be selected to be used alone or in combination according to actual needs. Therefore, The utility model naturally covers other combinations and specific applications related to the innovation of this case.
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|---|---|---|---|---|
| CN113853256A (en) * | 2019-05-23 | 2021-12-28 | 钢铁普蓝特克股份有限公司 | Rolling mill, rolling method, and method for operating work roll |
| CN115463976A (en) * | 2022-08-11 | 2022-12-13 | 包头钢铁(集团)有限责任公司 | A Method for Improving the Rectangularity of Wide and Thick Steel Plate Transverse Section |
-
2016
- 2016-07-13 CN CN201620734518.2U patent/CN205816465U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113853256A (en) * | 2019-05-23 | 2021-12-28 | 钢铁普蓝特克股份有限公司 | Rolling mill, rolling method, and method for operating work roll |
| CN113853256B (en) * | 2019-05-23 | 2024-05-17 | 钢铁普蓝特克股份有限公司 | Rolling mill, rolling method and operating method of working roll |
| CN115463976A (en) * | 2022-08-11 | 2022-12-13 | 包头钢铁(集团)有限责任公司 | A Method for Improving the Rectangularity of Wide and Thick Steel Plate Transverse Section |
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