CN106391700B - A kind of lower drive-type Y types four-roller strip-mill strip - Google Patents
A kind of lower drive-type Y types four-roller strip-mill strip Download PDFInfo
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- CN106391700B CN106391700B CN201610784148.8A CN201610784148A CN106391700B CN 106391700 B CN106391700 B CN 106391700B CN 201610784148 A CN201610784148 A CN 201610784148A CN 106391700 B CN106391700 B CN 106391700B
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- 238000005096 rolling process Methods 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000005485 electric heating Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000001105 regulatory effect Effects 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000000881 depressing effect Effects 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/02—Rolling stand frames or housings; Roll mountings ; Roll chocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/32—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis by liquid pressure, e.g. hydromechanical adjusting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/30—Control of flatness or profile during rolling of strip, sheets or plates using roll camber control
- B21B37/32—Control of flatness or profile during rolling of strip, sheets or plates using roll camber control by cooling, heating or lubricating the rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/221—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by cold-rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/025—Quarto, four-high stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/08—Lubricating, cooling or heating rolls internally
- B21B2027/086—Lubricating, cooling or heating rolls internally heating internally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2275/00—Mill drive parameters
- B21B2275/02—Speed
- B21B2275/04—Roll speed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
一种下驱动式Y型四辊板带轧机,其包括:机架、压下组件、辊系组件、支撑辊平衡组件、上工作辊平衡组件及异速比调控组件。其中辊系组件采用Y型方式设置,上工作辊直径小于下工作辊直径构成异径轧制,支撑辊轴承采用一体式,上工作辊轴承座与弹簧、拉杆、螺母及导位杆构成上工作辊平衡组件,异速比调控组件由套筒、弧面摩擦片及液压缸组成。上工作辊的线速度与下工作辊的线速度比值不为1构成异速轧制。本发明可有效的降低轧制力,减小轧辊弹性压扁和挠曲变形,提高板带轧制质量,增加板带轧制范围;同时还可以减小轧制过程的挠曲变形,极大的提高了板带的可轧范围,具有轧制极薄板带的潜质。本发明结构简单,便于调整和维护,制造成本低。
A bottom-driven Y-shaped four-high plate and strip mill comprises: a frame, a pressing assembly, a roll system assembly, a back-up roll balancing assembly, an upper working roll balancing assembly, and a variable speed ratio regulating assembly. Among them, the roll system components are arranged in a Y-shaped way. The diameter of the upper work roll is smaller than the diameter of the lower work roll to form different-diameter rolling. The support roll bearing is integrated. The roller balance assembly and the variable speed ratio adjustment assembly are composed of a sleeve, an arc surface friction plate and a hydraulic cylinder. The ratio of the line speed of the upper work roll to the line speed of the lower work roll is not 1 to form differential rolling. The invention can effectively reduce the rolling force, reduce the elastic flattening and deflection of the roll, improve the rolling quality of the strip, and increase the rolling range of the strip; at the same time, it can also reduce the deflection during the rolling process, greatly It improves the rollable range of the strip and has the potential to roll extremely thin strips. The invention has simple structure, is convenient for adjustment and maintenance, and has low manufacturing cost.
Description
技术领域technical field
本发明涉及一种冷轧板带的加工设备。The invention relates to a processing equipment for cold-rolled strips.
背景技术Background technique
提高板带生产质量、降低板带生产成本、提高板带生产效率是冷轧板带生产过程中永恒的追求。为了获得高质量、低成本、高效率的冷轧板带生产工艺,国内外学者和专家设计制造了各种形式的轧机,用来寻找更为优异的冷轧板带生产工艺。其中四辊轧机、六辊HC(High Crown,高性能轧辊凸度)轧机、HCW(工作辊移动式HC)轧机、十二辊轧机和二十辊轧机已在冷轧板带工艺中获得使用。为了使轧机获得调节板形的功能,通常采用液压弯辊、串辊、喷水、CVC(Continuous Variable Crown,连续可变凸度)辊型等多种辊型调节方式,改变承载辊缝形状,进而控制板形,提高板带质量。近几年,国内外学者相继提出了在轧辊通孔内进行分段加热来改变轧辊辊型,进而获得调控板形的功能。发明人曾发明专利“一种内源驱动式板形板厚综合调控轧机”(CN201210015055.0),该轧机通过电热胀棒改变辊型曲线,调控板形。该专利中介绍了电磁板形调控技术的在轧机设备当中的应用,但是没有给出具体的实现电磁板形调控的方案,也没有提出Y型轧机的结构形式和实现方式,同时不具有异速调控组件。Improving the quality of strip production, reducing the cost of strip production, and improving the production efficiency of strip are the eternal pursuits in the production process of cold-rolled strip. In order to obtain a high-quality, low-cost, and high-efficiency cold-rolled strip production process, scholars and experts at home and abroad have designed and manufactured various forms of rolling mills to find a more excellent cold-rolled strip production process. Among them, four-high rolling mill, six-high HC (High Crown, high-performance roll crown) rolling mill, HCW (work roll moving HC) rolling mill, twelve-high rolling mill and twenty-high rolling mill have been used in the cold rolling strip process. In order to enable the rolling mill to obtain the function of adjusting the shape of the strip, various roll shape adjustment methods such as hydraulic roll bending, stringing rolls, water spray, CVC (Continuous Variable Crown, continuous variable crown) roll shape are usually used to change the shape of the bearing roll gap, Then control the shape of the strip and improve the quality of the strip. In recent years, scholars at home and abroad have successively proposed segmental heating in the through hole of the roll to change the shape of the roll, and then obtain the function of regulating the shape of the roll. The inventor once invented a patent "an endogenously driven rolling mill for comprehensive control of plate shape and thickness" (CN201210015055.0), which uses electric thermal expansion rods to change the roll profile curve and control the plate shape. This patent introduces the application of electromagnetic flatness control technology in rolling mill equipment, but does not give a specific scheme for realizing electromagnetic flatness control, nor does it propose the structural form and implementation method of Y-shaped rolling mill, and does not have different speeds Regulatory components.
发明内容Contents of the invention
本发明的目的在于提供一种可综合调控板形、异速比可调、轧制厚度范围更大的下驱动式Y型四辊板带轧机。The purpose of the present invention is to provide a Y-type four-roll strip mill with bottom drive, which can comprehensively control the shape of the strip, adjust the different speed ratio, and have a larger rolling thickness range.
本发明的轧机主要包括:机架、压下组件、辊系组件、支撑辊平衡组件、上工作辊平衡组件及异速比调控组件。其中,机架由顶部固连的两竖直并列的中空矩形框架组成,在机架顶上设有压下组件,该压下组件既可液压压下又可电动压下。该液压或电动压下组件的两压头分别穿过机架内上部的支撑辊平衡组件而下端置于机架内辊系组件的一体式支撑辊轴承座上。在两个一体式支撑辊轴承座上分别有两支撑辊的两端设在其上,该两支撑辊直径相同并列在一个水平面上且两轴线的距离大于支撑辊直径。在两支撑辊之间的下面设有与两支撑辊辊面相切的直径小于支撑辊的上工作辊。在上工作辊下面设有轴线与其平行且在同一竖直面内的下工作辊,该下工作辊直径大于上工作辊直径构成异径轧制单元,并且下工作辊内设电热胀棒,用于改变下工作辊的辊型,进而调节板带的板形。该下工作辊两端设在下工作辊轴承座上,该轴承座设在机架上,使得两支撑辊与下面的两个工作辊呈Y型设置。上工作辊轴的两端各穿过一个上工作辊轴承座,该上工作辊轴位于上工作辊轴承座外面一端的轴头通过花键与设在其上的套筒连接,该套筒下面设有与其相切的弧面摩擦片,该摩擦片与液压缸活塞杆螺纹连接,该液压缸下端通过法兰固定在下工作辊轴承座上。所述上工作辊轴承座与门字形拉杆架一端相连,该拉杆架另一端设通孔,下端与该通孔相连的拉杆上部穿过导位杆,该导位杆固定在一体式支撑辊轴承座上,用于为拉杆导向,确保拉杆在竖直方向运动。在导位杆的拉杆上依次设有弹簧和与其螺纹连接的螺母,于是螺母压缩弹簧,弹簧给螺母反作用力,使拉杆受到向上的力,以平衡上工作辊自重,确保上工作辊与两支撑辊的辊面相切。在上下工作辊端顶各通过平键与一个编码器相连,以便分别对上下工作辊进行测速,并将所测速度反馈到计算机控制平台。计算机控制平台通过控制液压缸,为弧面摩擦片与套筒之间提供一个可调的正压力,增加两者之间的摩擦力,为上工作辊转动增加一个阻碍扭矩,通过调节正压力调控摩擦力矩,即调节上工作辊转动受到的阻碍力矩,进而调节上工作辊的转速,以实现异速轧制。上工作辊的线速度与下工作辊的线速度比值不为1构成异速轧制。本调控方式,上工作辊的线速度只能往小调节。The rolling mill of the present invention mainly includes: a frame, a pressing assembly, a roll system assembly, a back-up roll balancing assembly, an upper working roll balancing assembly and a different speed ratio regulating assembly. Wherein, the frame is composed of two vertically juxtaposed hollow rectangular frames fixed at the top, and a depressing assembly is arranged on the top of the frame, and the depressing assembly can be depressed both hydraulically and electrically. The two pressure heads of the hydraulic pressure or electric pressing assembly respectively pass through the support roller balance assembly at the upper part of the frame and the lower end is placed on the integrated support roller bearing seat of the roller system assembly in the frame. Two ends of two supporting rollers are respectively arranged on the two integrated supporting roller bearing seats, and the two supporting rollers have the same diameter and are paralleled on a horizontal plane, and the distance between the two axes is greater than the diameter of the supporting rollers. An upper work roll whose diameter is smaller than the support roll and is tangent to the roll surfaces of the two support rolls is arranged below between the two support rolls. Below the upper work roll, there is a lower work roll whose axis is parallel to it and in the same vertical plane. The diameter of the lower work roll is larger than that of the upper work roll to form a different-diameter rolling unit, and an electric thermal expansion rod is installed inside the lower work roll. It is used to change the roll shape of the lower work roll, and then adjust the shape of the strip. The two ends of the lower work roll are arranged on the bearing seat of the lower work roll, and the bearing seat is arranged on the frame, so that the two support rolls and the two work rolls below are arranged in a Y shape. The two ends of the upper work roll shaft respectively pass through an upper work roll chock, and the shaft head at one end of the upper work roll shaft outside the upper work roll chock is connected with the sleeve provided on it through a spline, and the sleeve below There is an arc surface friction plate tangent to it, and the friction plate is threadedly connected with the piston rod of the hydraulic cylinder, and the lower end of the hydraulic cylinder is fixed on the bearing seat of the lower work roll through the flange. The bearing seat of the upper work roll is connected to one end of the door-shaped pull rod frame, and the other end of the pull rod frame is provided with a through hole, and the upper part of the pull rod whose lower end is connected to the through hole passes through the guide rod, and the guide rod is fixed on the integrated support roller bearing On the seat, it is used to guide the pull rod to ensure that the pull rod moves in the vertical direction. The pull rod of the guide rod is provided with a spring and a nut threaded with it in turn, so the nut compresses the spring, and the spring gives the nut a reaction force, so that the pull rod receives an upward force to balance the weight of the upper work roll and ensure that the upper work roll is in contact with the two supports. The roll faces of the rolls are tangential. The ends of the upper and lower work rolls are respectively connected to an encoder through a flat key, so as to measure the speed of the upper and lower work rolls respectively, and feed back the measured speed to the computer control platform. The computer control platform provides an adjustable positive pressure between the arc surface friction plate and the sleeve by controlling the hydraulic cylinder, increasing the friction between the two, and adding a hindering torque to the rotation of the upper work roll, which is regulated by adjusting the positive pressure Friction torque, that is, to adjust the resistance torque of the upper work roll rotation, and then adjust the speed of the upper work roll to achieve different speed rolling. The ratio of the line speed of the upper work roll to the line speed of the lower work roll is not 1 to form differential rolling. In this control mode, the linear speed of the upper work roll can only be adjusted to a small value.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、与普通四、六辊轧机相比,本发明具有异径异速轧制特性,可有效的降低轧制力,减小轧辊弹性压扁和挠曲变形,提高板带轧制质量,增加板带轧制范围。1. Compared with ordinary four-roll and six-roll rolling mills, the present invention has different diameter and different speed rolling characteristics, which can effectively reduce rolling force, reduce elastic flattening and deflection of rolls, improve strip rolling quality, and increase Strip rolling range.
2、与普通异径轧制相比,本发明中,两个水平布置的支撑辊极大地提高了上辊系的刚度,减小轧制过程的挠曲变形,极大的提高了板带的可轧范围,具有轧制极薄板带的潜质。而异速比调控系统的增加,可以准确的控制轧制过程的异速比,提高轧机的轧制工艺范围。2. Compared with ordinary different-diameter rolling, in the present invention, the two horizontally arranged support rolls greatly improve the rigidity of the upper roll system, reduce the deflection deformation in the rolling process, and greatly improve the stability of the strip. Rollable range, with the potential to roll very thin strips. The addition of the variable speed ratio control system can accurately control the variable speed ratio in the rolling process and improve the rolling process range of the rolling mill.
3、与多辊轧机和多辊异径轧机相比,本发明具有结构简单,便于调整和维护,制造成本低。3. Compared with the multi-roll rolling mill and the multi-roll reducing mill, the present invention has the advantages of simple structure, convenient adjustment and maintenance, and low manufacturing cost.
4、除此之外,在下工作辊之中增加了电热胀棒可以调整下工作辊辊型,进而调控板形。一体式支撑辊轴承座更易的保证两个支撑辊与上工作辊之间的位置,确保两支撑辊轴线构成的平面为水平面,进而保证支撑辊受力的均衡。4. In addition, the electric thermal expansion rod is added to the lower work roll to adjust the roll shape of the lower work roll, and then control the shape of the plate. The one-piece back-up roll chock makes it easier to ensure the position between the two back-up rolls and the upper work roll, and ensures that the plane formed by the axes of the two back-up rolls is a horizontal plane, thereby ensuring the balance of force on the back-up rolls.
附图说明Description of drawings
图1为本发明的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2为本发明的辊系及上工作辊平衡组件轴侧示意图;Fig. 2 is a schematic diagram of the axial side of the roll system and the upper work roll balance assembly of the present invention;
图3为本发明的辊系及上工作辊平衡组件左视示意图;Fig. 3 is a schematic left view of the roll system and the upper work roll balance assembly of the present invention;
图4为本发明的轧辊位置示意简图;Fig. 4 is a schematic diagram of the roll position of the present invention;
图5为本发明的上工作辊组件立体示意图;Fig. 5 is a three-dimensional schematic view of the upper work roll assembly of the present invention;
图6为本发明的异速比调控组件示意图。Fig. 6 is a schematic diagram of the variable speed ratio regulating component of the present invention.
图中:1.机架,2.压下组件,3.辊系组件,4.上支撑辊平衡组件,5.上工作辊平衡组件;6.异速比调控组件,301.右支撑辊,302.一体式支撑辊轴承座,303.支撑辊轴承座滑板,304.下工作辊轴承座滑板,305.下工作辊轴承座,306.下工作辊,307.下工作辊编码器,308.保护罩,309.下工作辊轴承座端盖,310.上工作辊编码器,311.上工作辊轴承座,312.拉杆,313.导位杆,314.弹簧,315.螺母,316.支撑辊轴承座端盖,317.左支撑辊,318.定位销,319.上工作辊轴承座端盖,320.套筒,321.弧面摩擦片,322.液压缸,323.锁紧螺母,324.圆螺母,325.上工作辊。In the figure: 1. Rack, 2. Depression assembly, 3. Roller system assembly, 4. Upper support roll balance assembly, 5. Upper work roll balance assembly; 6. Different speed ratio control assembly, 301. Right support roll, 302. Integrated back-up roll chock, 303. Back-up roll chock slide plate, 304. Lower work roll chock slide, 305. Lower work roll chock, 306. Lower work roll, 307. Lower work roll encoder, 308. Protective cover, 309. End cover of lower work roll chock, 310. Upper work roll encoder, 311. Upper work roll chock, 312. Pull rod, 313. Guide rod, 314. Spring, 315. Nut, 316. Support Roller chock end cover, 317. Left support roll, 318. Locating pin, 319. Upper work roll chock end cover, 320. Sleeve, 321. Arc surface friction plate, 322. Hydraulic cylinder, 323. Lock nut, 324. round nut, 325. upper work roll.
具体实施方式detailed description
下面结合附图及具体实施方式对本发明的结构及工作原理做进一步解释:Below in conjunction with accompanying drawing and specific embodiment, structure and working principle of the present invention are further explained:
在图1所示的下驱动式Y型四辊板带轧机立体示意图中,本发明的轧机主要包括:机架1、压下组件2、辊系组件3、支撑辊平衡组件4、上工作辊平衡组件5及异速比调控组件6。机架1由顶部固连的两竖直并列的中空矩形框架组成,在机架顶上设有压下组件2,该电动压下组件的两压头分别穿过机架内上部的支撑辊平衡组件而下端置于机架内辊系组件的一体式支撑辊轴承座302上。在图2和图3所示的上工作辊平衡组件示意图中,两个一体式支撑辊轴承座上分别有两支撑辊301、317的两端设在其上,该两支撑辊直径相同并列在一个水平面上且两轴线的距离大于支撑辊直径。在两支撑辊之间的下面设有与两支撑辊辊面相切的直径小于支撑辊的上工作辊325。在上工作辊下面设有轴线与其平行且在同一竖直面内的下工作辊306,如图4所示,该下工作辊直径大于上工作辊直径构成异径轧制单元,并且下工作辊内设电热胀棒。该下工作辊两端设在下工作辊轴承座305上,该轴承座设在机架上。上工作辊轴的两端各穿过一个上工作辊轴承座,如图5所示,该上工作辊轴位于上工作辊轴承座311外面一端的轴头通过花键与设在其上的套筒320连接,该套筒下面设有与其相切的弧面摩擦片321,该摩擦片与液压缸322活塞杆螺纹连接,该液压缸下端通过法兰固定在下工作辊轴承座305上,如图6所示,上工作辊轴位于轴承座外面的另一端通过平键与编码器310相连。所述上工作辊轴承座与门字形拉杆架一端相连,该拉杆架另一端设通孔,下端与该通孔相连的拉杆312上部穿过导位杆313,该导位杆固定在一体式支撑辊轴承座上。在导位杆的拉杆上依次设有弹簧314和与其螺纹连接的螺母315。在下工作辊端顶通过平键与编码器307相连。In the three-dimensional schematic diagram of the bottom-driven Y-type four-high plate and strip mill shown in Figure 1, the rolling mill of the present invention mainly includes: a frame 1, a pressing assembly 2, a roll assembly 3, a backup roll balance assembly 4, and an upper work roll Balance component 5 and variable speed ratio regulating component 6. Frame 1 is composed of two vertically juxtaposed hollow rectangular frames fixed at the top, and a pressing assembly 2 is arranged on the top of the frame. The lower end of the assembly is placed on the integrated support roller bearing seat 302 of the roller train assembly in the frame. In the schematic diagrams of the upper work roll balance assembly shown in Fig. 2 and Fig. 3, the two ends of the two support rolls 301, 317 are respectively arranged on the two integrated support roll bearing housings, and the two support rolls have the same diameter and are arranged side by side. On a horizontal plane and the distance between the two axes is greater than the diameter of the support roller. An upper work roll 325 with a diameter smaller than the support roll and tangent to the roll surfaces of the two support rolls is provided below between the two support rolls. Below the upper work roll, there is a lower work roll 306 whose axis is parallel to it and in the same vertical plane. Built-in electric heating rod. The two ends of the lower work roll are arranged on the lower work roll chock 305, which is arranged on the frame. Both ends of the upper work roll shaft respectively pass through an upper work roll chock, as shown in Fig. Connected to the cylinder 320, under the sleeve there is an arc-shaped friction plate 321 tangent to it, the friction plate is threadedly connected with the piston rod of the hydraulic cylinder 322, and the lower end of the hydraulic cylinder is fixed on the lower work roll bearing seat 305 through a flange, as shown in the figure As shown in 6, the other end of the upper work roll shaft located outside the bearing seat is connected with the encoder 310 through a flat key. The bearing seat of the upper work roll is connected to one end of the door-shaped pull rod frame, and the other end of the pull rod frame is provided with a through hole, and the upper part of the pull rod 312 whose lower end is connected to the through hole passes through the guide rod 313, and the guide rod is fixed on the integral support on the roller chock. A spring 314 and a nut 315 threaded thereon are sequentially provided on the pull rod of the guide rod. The top of the lower work roll is connected with the encoder 307 through a flat key.
本发明的工作过程大致如下:Working process of the present invention is roughly as follows:
1、根据板带初始厚度和压下量,利用压下系统2调节上辊系,使上工作辊325和下工作辊306之间的辊缝满足轧制条件。1. According to the initial thickness and reduction of the strip, use the reduction system 2 to adjust the upper roll system so that the roll gap between the upper work roll 325 and the lower work roll 306 meets the rolling conditions.
2、根据工艺中需求的速比,调整电机转速,并利用计算机控制液压缸322给套筒320和弧面摩擦片321之间一个初始正压力。2. Adjust the motor speed according to the speed ratio required in the process, and use the computer to control the hydraulic cylinder 322 to give an initial positive pressure between the sleeve 320 and the arc-shaped friction plate 321 .
3、为板带前后施加张力,开启电机,驱动下工作辊306,进行轧制。通过上工作辊编码器310测量上工作辊325线速度,下工作辊编码器307测量下工作辊306线速度,比较两者速度的比值与工艺需求速比的差距,反馈给计算机。如果实际速比大于工艺需求速比,则套筒320和弧面摩擦片321之间的正压力偏小,利用计算机控制液压缸322增大套筒320和弧面摩擦片321之间的正压力,直到满足工艺需求速比。反之,减小套筒320和弧面摩擦片321之间的正压力,直到满足工艺需求速比。3. Apply tension to the front and rear of the strip, turn on the motor, and drive the lower work roll 306 for rolling. Measure the line speed of the upper work roll 325 by the upper work roll encoder 310, and measure the line speed of the lower work roll 306 by the lower work roll encoder 307, compare the ratio of the two speeds with the gap of the speed ratio required by the process, and feed it back to the computer. If the actual speed ratio is greater than the speed ratio required by the process, the positive pressure between the sleeve 320 and the arcuate friction plate 321 is relatively small, and the computer controls the hydraulic cylinder 322 to increase the positive pressure between the sleeve 320 and the arcuate friction plate 321 , until the process requirement speed ratio is met. Conversely, reduce the positive pressure between the sleeve 320 and the arcuate friction plate 321 until the speed ratio required by the process is met.
4、轧机轧制出来的板带由板型仪测量板型,然后反馈后,利用电热胀棒,改变下工作辊306的辊型,来调节板带的板形。4. The shape of the strip rolled by the rolling mill is measured by the shape meter, and after feedback, the shape of the lower work roll 306 is changed by using the electric thermal expansion rod to adjust the shape of the strip.
Claims (2)
- A kind of 1. lower drive-type Y types four-roller strip-mill strip, it is characterised in that:Frame is connected two vertical arranged side by side hollow by top Rectangular frame forms, and hydraulic pressure or Electro-pressing component is provided with frame top, two pressure heads of the pressure component are each passed through frame The backup roll's balancing component of internal upper part and lower end is placed on the integral type supporting roller bearing seat of roller module in frame, at two one The both ends for having two support rollers respectively on body formula supporting roller bearing seat are located at thereon, and the two supports roller diameter is identical and is listed in a water In plane and two axial lines distance be more than support roller diameter, between two support rollers below be provided with two support roller roll surfaces it is tangent Diameter be less than support roller top working roll, top working roll be arranged below axis it is in parallel and in same vertical plane under Working roll, the bottom working roll diameter is more than top working roll diameter and forms reducing rolling unit, and it is swollen that electric heating is set in bottom working roll Rod, the bottom working roll both ends are located on bottom working roll bearing block, and the bearing block is located in frame, and the both ends of top working roll axle are respectively worn Cross a top working roll bearing block, the top working roll axle position in top working roll bearing block outside end spindle nose by spline with setting In sleeve connection thereon, the cambered surface friction piece tangent with it, the friction plate and hydraulic cylinder piston rod spiral shell is arranged below in the sleeve Line is connected, and the hydraulic cylinder lower end is fixed on bottom working roll bearing block by flange, and top working roll axle position is outside bearing block The other end is connected by flat key with encoder, and the top working roll bearing block is connected with door shape pulling-rod frame one end, the pulling-rod frame The other end sets through hole, and the pull bar top that lower end is connected with the through hole passes through position guiding rod, and the position guiding rod is fixed on integral type support roller On bearing block, spring and the nut being threadedly coupled with it are sequentially provided with the pull bar of position guiding rod, bottom working roll end top passes through flat Key is connected with an encoder.
- 2. lower drive-type Y types four-roller strip-mill strip according to claim 1, it is characterised in that:The linear velocity of top working roll Friction speed rolling is not formed with the linear velocity ratio of bottom working roll for 1.
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| CN106975661B (en) * | 2017-04-27 | 2019-04-30 | 山东钢铁股份有限公司 | A kind of three roll shape steel roughing mill upper roller spring equalizing devices |
| CN111389907A (en) * | 2020-03-26 | 2020-07-10 | 太原理工大学 | Single-side rolling mill and plate rolling method |
| CN112845607B (en) * | 2021-02-04 | 2023-03-28 | 太原理工大学 | Asynchronous rolling mill with super-large diameter ratio and plate rolling method |
| CN112974544B (en) * | 2021-03-09 | 2022-04-15 | 燕山大学 | Dynamic adjusting device and method for torque of driven working roll of Y-shaped rolling mill |
| CN113787095B (en) * | 2021-09-03 | 2024-05-03 | 太原理工大学 | Metal composite plate rolling device capable of applying horizontal vibration |
| CN116497269B (en) * | 2023-03-22 | 2025-06-10 | 张凤泉 | Method and system for preparing ultra-thin strip of high magnetic induction oriented silicon steel |
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| JPH08174004A (en) * | 1994-12-27 | 1996-07-09 | Nippon Steel Corp | Rolling method of plate rolling machine |
| JP3290975B2 (en) * | 2000-03-29 | 2002-06-10 | 川崎重工業株式会社 | Rolling method and rolling mill for thin plate |
| KR101084314B1 (en) * | 2010-03-18 | 2011-11-16 | 강릉원주대학교산학협력단 | Asymmetrical rolling apparatus, asymmetrical rolling method and rolled material manufactured using the same |
| KR101274503B1 (en) * | 2011-03-28 | 2013-06-13 | 강릉원주대학교산학협력단 | Asymmetric rolling apparatus, asymmetric rolling method and rolled materials fabricated by using the same |
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| DE10102821A1 (en) * | 2001-01-23 | 2002-07-25 | Sms Demag Ag | Rolling mill used for producing planar strips comprises working rollers and support rollers axially arranged in a roll stand |
| CN102581031A (en) * | 2012-01-18 | 2012-07-18 | 燕山大学 | Inner-source driven comprehensive shape and thickness regulation mill |
| CN104959382A (en) * | 2014-12-12 | 2015-10-07 | 太原科技大学 | Method for rolling copper-aluminum double-layer composite plate |
| CN105170651A (en) * | 2015-08-19 | 2015-12-23 | 东北大学 | Ultra-thin strap combined forming rolling mill with different speed ratios capable of being adjusted online and continuously |
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