CN205011236U - Supplementary peening hoist and mount frock of dysmorphism ring flange - Google Patents
Supplementary peening hoist and mount frock of dysmorphism ring flange Download PDFInfo
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- CN205011236U CN205011236U CN201520764354.3U CN201520764354U CN205011236U CN 205011236 U CN205011236 U CN 205011236U CN 201520764354 U CN201520764354 U CN 201520764354U CN 205011236 U CN205011236 U CN 205011236U
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- hook
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- shot peening
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- 206010066054 Dysmorphism Diseases 0.000 title 1
- 238000005422 blasting Methods 0.000 claims abstract description 12
- 238000005480 shot peening Methods 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型涉及异形法兰盘加工的辅助设备,具体涉及一种异形法兰盘喷丸辅助吊装工装。提出的一种异形法兰盘喷丸辅助吊装工装具有零件挂钩(2);零件挂钩(2)上套置有可绕其旋转的活动环(3);活动环(3)上固联有用以夹紧零件的大径段的固定挂钩(4);所固定挂钩(4)为一端向下弯折的L型;零件挂钩(2)的上部固定有用以方便起吊的吊耳(1);所述的吊耳(1)为具有两个吊槽的M型板。本实用新型解决了喷丸效果不理想及喷丸效率低等问题,提高了喷丸质量,降低了工人的劳动强度。
The utility model relates to auxiliary equipment for processing special-shaped flanges, in particular to a special-shaped flange shot blasting auxiliary hoisting tool. A special-shaped flange shot blasting auxiliary hoisting tool proposed has a part hook (2); the part hook (2) is sleeved with a movable ring (3) that can rotate around it; the movable ring (3) is fixedly connected to The fixed hook (4) of the large-diameter section of the clamping part; the fixed hook (4) is L-shaped with one end bent downward; the upper part of the part hook (2) is fixed with a lifting lug (1) for easy lifting; the The above-mentioned lifting lug (1) is an M-shaped plate with two hanging grooves. The utility model solves the problems of unsatisfactory shot peening effect and low shot peening efficiency, improves the shot peening quality and reduces the labor intensity of workers.
Description
技术领域 technical field
本实用新型涉及异形法兰盘加工的辅助设备,具体涉及一种异形法兰盘喷丸辅助吊装工装。 The utility model relates to auxiliary equipment for processing special-shaped flanges, in particular to a special-shaped flange shot blasting auxiliary hoisting tool.
背景技术 Background technique
喷丸强化是铸造类法兰盘加工最主要的工艺方法,在喷丸过程中,需要吊装工装将法兰盘悬空放置进行喷丸。传统异形法兰盘喷丸方式是将零件采用磁力吸盘起吊后,装入喷丸筐,受装箱方式及喷丸框尺寸的限制,一次只能装4件零件;同时,因法兰盘在喷丸过程中其相互之间有遮挡,喷丸效果很不理想,第一次喷丸作业完成后,需依靠人工反复装卸变换位置后进行补喷,因此员工劳动强度大,工作效率低,且难以适应批量生产。 Shot peening is the most important process for casting flanges. During the shot peening process, hoisting equipment is required to place the flange in the air for shot peening. The traditional special-shaped flange shot peening method is to lift the parts with a magnetic suction cup and put them into the shot peening basket. Due to the limitation of the packing method and the size of the shot peening frame, only 4 parts can be loaded at a time; During the shot peening process, they are blocked by each other, and the shot peening effect is not ideal. After the first shot peening operation is completed, it is necessary to rely on manual loading and unloading to change positions and then respray. Therefore, the labor intensity of the employees is high, and the work efficiency is low. Difficult to adapt to mass production.
实用新型内容 Utility model content
为解决上述技术问题,本实用新型的目的是提出一种异形法兰盘喷丸辅助吊装工装。 In order to solve the above-mentioned technical problems, the purpose of this utility model is to propose a special-shaped flange plate shot peening auxiliary hoisting tool.
本实用新型为完成上述目的采用如下技术方案: The utility model adopts following technical scheme for accomplishing the above object:
一种异形法兰盘喷丸辅助吊装工装,所述的吊装工装具有用以安装零件的零件挂钩,所述零件挂钩的上端为杆状、下端具有用以零件的小径段穿过的弧形;所述的零件挂钩上套置有可绕其旋转的活动环;所述的活动环上固联有用以夹紧零件的大径段的固定挂钩;所述的固定挂钩为一端向下弯折的L型;所述零件挂钩的上部固定有用以方便起吊的吊耳;所述的吊耳为具有两个吊槽的M型板,且两个所述的吊槽分别与天车、多层塔形喷丸架配合。 A special-shaped flange shot peening auxiliary lifting tool, the lifting tool has a part hook for installing parts, the upper end of the part hook is rod-shaped, and the lower end has an arc shape for the small diameter section of the part to pass through; A movable ring that can rotate around it is sleeved on the part hook; a fixed hook for clamping the large-diameter section of the part is fixedly connected to the movable ring; the fixed hook is bent downward at one end. L-shaped; the upper part of the part hook is fixed with lifting lugs for easy lifting; the lifting lugs are M-shaped plates with two hanging grooves, and the two hanging grooves are respectively connected to the crown block and the multi-storey tower Shaped shot peening racks.
本实用新型提出的一种异形法兰盘喷丸辅助吊装工装,法兰盘吊装工装的吊耳形状采用“M”形,结构简单且方便拆卸零件;固定挂钩组件的结构设计使零件吊装安全可靠;零件挂钩弯曲直径与法兰盘小径配合一致,方便安装零件,减轻了工人劳动强度;吊装工装与现有的四多层塔形喷丸架能够有效配合使用,使每次喷丸数量从4件增加至16件,且由于零件相互错开不干涉,一次喷丸作业即可达到喷丸质量要求,大大提高了生产效率。法兰盘吊装工装除了能放置异形法兰盘外,还可兼顾相似零件的喷丸,实现了吊装工装的多用途功能。综上所述,本实用新型解决了喷丸效果不理想及喷丸效率低等问题,提高了喷丸质量,降低了工人的劳动强度。 The utility model proposes a special-shaped flange plate shot peening auxiliary hoisting tool. The shape of the lifting lug of the flange plate hoisting tool adopts an "M" shape, which is simple in structure and easy to disassemble parts; the structural design of the fixed hook assembly makes the hoisting of parts safe and reliable. The bending diameter of the part hook is consistent with the small diameter of the flange plate, which is convenient for installing parts and reduces the labor intensity of workers; the hoisting tool can be effectively used in conjunction with the existing four-layer tower-shaped shot blasting frame, so that the number of shot peening each time can be changed from 4 The number of parts is increased to 16, and because the parts are staggered and do not interfere with each other, one shot peening operation can meet the shot peening quality requirements, which greatly improves the production efficiency. In addition to placing special-shaped flanges, the flange hoisting tool can also take into account the shot blasting of similar parts, realizing the multi-purpose function of the hoisting tool. In summary, the utility model solves the problems of unsatisfactory shot peening effect and low shot peening efficiency, improves the shot peening quality, and reduces the labor intensity of workers.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的侧视图。 FIG. 2 is a side view of FIG. 1 .
图中:1、吊耳,2、零件挂钩,3、活动环,4、固定挂钩,5、零件。 In the figure: 1, lifting lug, 2, parts hook, 3, movable ring, 4, fixed hook, 5, parts.
具体实施方式 detailed description
结合附图和具体实施例对本实用新型加以说明: The utility model is described in conjunction with accompanying drawing and specific embodiment:
如图1所示,一种异形法兰盘喷丸辅助吊装工装,所述的吊装工装具有用以安装零件的零件挂钩2,所述零件挂钩2的上端为杆状、下端具有用以零件的小径段穿过的弧形;所述的零件挂钩2由材料为Q235的棒料弯曲而成,挂钩的弯曲直径与法兰盘小径配合一致,方便安装与固定零件,所述的零件挂钩2上套置有可绕其旋转的活动环3;所述的活动环3由材料为Q235的棒料机加工而成;所述的活动环3上固联有用以夹紧零件的大径段的固定挂钩4;所述的固定挂钩4为一端向下弯折的L型;固定挂钩4由Q235棒料弯曲90°而成;所述零件挂钩2的上部固定有用以方便起吊的吊耳1;所述的吊耳1为具有两个吊槽的M型板,且两个所述的吊槽分别与天车、多层塔形喷丸架配合;所述“M”形板用Q235钢板切割而成,“M”形吊耳切割的两槽便于起吊和装卸零件;现有的多层塔形喷丸架四周由方管组焊而成,吊耳右边的吊槽用于天车起吊与装卸,左边的吊槽与方管尺寸相配合用于卡住多层塔形喷丸架四周的方管;使用时,所述的辅助吊装工装通过下端的弧形固定住零件的小径段,通过上述活动环固联的固定挂钩夹紧零件的大径段,辅助吊装工装固定好的零件连同吊装工装在天车的作用下起吊时,通过所述的“M”形吊耳右边的槽卡在天车的吊钩上,起吊的工装连同零件通过所述的“M”形吊耳左边的槽卡在上述多层塔架四周的方管上,即起吊的工装连同零件通过“M”形吊耳左边的槽装在了多层塔形喷丸架上,这时即可去掉天车吊钩,达到了所述“M”形吊耳两边槽互不影响的效果。依次将16件零件连同上述的辅助吊装工装分别装上多层塔形喷丸架后,将多层塔形喷丸架吊装送入喷丸机进行喷丸作业。 As shown in Figure 1, a special-shaped flange shot peening auxiliary lifting tool, the lifting tool has a part hook 2 for installing parts, the upper end of the part hook 2 is rod-shaped, and the lower end has a hook for parts The arc that the small diameter section passes through; the part hook 2 is bent from a bar material of Q235, and the bending diameter of the hook is consistent with the small diameter of the flange plate, which is convenient for installing and fixing parts. A movable ring 3 that can rotate around it is sleeved; the movable ring 3 is machined from Q235 bar material; the movable ring 3 is fixedly connected with a fixing ring for clamping the large diameter section of the parts. Hook 4; the fixed hook 4 is L-shaped with one end bent downward; the fixed hook 4 is formed by bending 90° of Q235 bar stock; the upper part of the part hook 2 is fixed with a lifting lug 1 for easy lifting; The above-mentioned lifting lug 1 is an M-shaped plate with two hanging grooves, and the two hanging grooves are respectively matched with the crown block and the multi-layer tower-shaped shot blasting frame; the "M"-shaped plate is cut with a Q235 steel plate. The two grooves cut by the "M"-shaped lifting lug are convenient for lifting and loading and unloading parts; the existing multi-layer tower-shaped shot blasting frame is welded by square pipes around, and the hanging groove on the right side of the lifting lug is used for lifting and loading and unloading of the crane , the hanging groove on the left matches the size of the square tube and is used to clamp the square tube around the multi-layer tower shot blasting frame; when in use, the auxiliary lifting tooling fixes the small-diameter section of the part through the arc at the lower end, and passes through the above-mentioned The fixed hook fixed to the movable ring clamps the large-diameter section of the part. When the fixed part of the auxiliary hoisting tool is hoisted under the action of the crane, it will be stuck on the sky through the groove on the right side of the "M" shaped lifting lug. On the hook of the car, the lifting tooling and parts are stuck on the square tube around the above-mentioned multi-layer tower through the groove on the left side of the "M" shaped lifting lug, that is, the lifting tooling and parts are passed through the "M" shaped lifting lug. The slot on the left is installed on the multi-layer tower-shaped shot blasting frame, and the crane hook can be removed at this time, so that the effect that the slots on both sides of the "M" shape lifting lug do not affect each other is achieved. After installing the 16 parts and the above-mentioned auxiliary hoisting tooling on the multi-layer tower-shaped shot blasting frame in sequence, the multi-layer tower-shaped shot-peening frame is hoisted and sent into the shot-peening machine for shot-peening operation.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520764354.3U CN205011236U (en) | 2015-09-30 | 2015-09-30 | Supplementary peening hoist and mount frock of dysmorphism ring flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520764354.3U CN205011236U (en) | 2015-09-30 | 2015-09-30 | Supplementary peening hoist and mount frock of dysmorphism ring flange |
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| Publication Number | Publication Date |
|---|---|
| CN205011236U true CN205011236U (en) | 2016-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520764354.3U Expired - Fee Related CN205011236U (en) | 2015-09-30 | 2015-09-30 | Supplementary peening hoist and mount frock of dysmorphism ring flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205011236U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116395546A (en) * | 2023-06-08 | 2023-07-07 | 山西新世纪锻造股份有限公司 | Hoisting device for transporting forged flange |
-
2015
- 2015-09-30 CN CN201520764354.3U patent/CN205011236U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116395546A (en) * | 2023-06-08 | 2023-07-07 | 山西新世纪锻造股份有限公司 | Hoisting device for transporting forged flange |
| CN116395546B (en) * | 2023-06-08 | 2023-08-25 | 山西新世纪锻造股份有限公司 | Hoisting device for transporting forged flange |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160203 Termination date: 20190930 |