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CN203197696U - Automatic end face burr removing device - Google Patents

Automatic end face burr removing device Download PDF

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Publication number
CN203197696U
CN203197696U CN 201320247036 CN201320247036U CN203197696U CN 203197696 U CN203197696 U CN 203197696U CN 201320247036 CN201320247036 CN 201320247036 CN 201320247036 U CN201320247036 U CN 201320247036U CN 203197696 U CN203197696 U CN 203197696U
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turntable
automatic
profiling
face
power head
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王波
叶贵清
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Yangzhou Polytechnic Institute
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Yangzhou Polytechnic Institute
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Abstract

本实用新型公开了一种自动端面毛刺去除装置,包括控制箱(10)、转盘(2)、用于驱动转盘(2)沿水平方向间歇转动的驱动装置、沿周向间隔设置于转盘(2)上的多个与工件相配的仿形夹具(5)、用于夹紧仿形夹具(5)的夹紧装置、自动落料机构和间隔设置于转盘(2)周边的两个用于安装毛刷的动力头,两动力头分别为斜向安装于第一支架(6.1)上的第一动力头(6)及竖向安装于第二支架(7.1)上的第二动力头(7);该自动端面毛刺去除装置所述的驱动装置与所述的控制箱(10)电连接。该自动端面毛刺去除装置可用于异形管件,且生产效率高、能有效降低生产成本。

The utility model discloses an automatic end face burr removal device, which comprises a control box (10), a turntable (2), a drive device for driving the turntable (2) to rotate intermittently in the horizontal direction, and is arranged at intervals along the circumferential direction on the turntable (2). ) on a plurality of profiling fixtures (5) matching the workpiece, a clamping device for clamping the profiling fixtures (5), an automatic blanking mechanism and two spaced around the turntable (2) for installation The power head of the brush, the two power heads are the first power head (6) installed obliquely on the first bracket (6.1) and the second power head (7) installed vertically on the second bracket (7.1) ; The drive device described in the automatic end face deburring device is electrically connected to the control box (10). The automatic end face deburring device can be used for special-shaped pipe fittings, has high production efficiency and can effectively reduce production costs.

Description

自动端面毛刺去除装置Automatic end face deburring device

技术领域technical field

本实用新型涉及机械零件加工领域,特别涉及一种自动端面毛刺去除装置。The utility model relates to the field of mechanical parts processing, in particular to an automatic end face burr removal device.

背景技术Background technique

机械零件在加工制造过程中产生的毛刺,对零件的加工精度、装配精度、使用要求、再加工定位、操作安全和外观质量等许多方面都会产生不良影响。而且随着近年来国内外工业生产能力和各高精尖产业的迅猛发展,对于生产出的金属零件的去毛刺工艺的要求也越来越高,使去毛刺技术得到了普遍重视,去毛刺工艺也得到了迅速的发展,很多产业的去毛刺工艺已经从简单的手工作业向机械化、自动化、智能化方向发展。但问题在于,对某些异形管件来说,去除其两端面的毛刺很难通过自动化的手段进行去除,通常只能人工在砂轮机上分别对异形管件的两端面进行打磨来实现毛刺的去除,不但劳动强度大、费时费力,且工作环境较为恶劣,成本较高。The burrs generated during the processing and manufacturing of mechanical parts will have adverse effects on many aspects such as the processing accuracy, assembly accuracy, use requirements, reprocessing positioning, operation safety and appearance quality of the parts. Moreover, with the rapid development of domestic and foreign industrial production capacity and various high-tech industries in recent years, the requirements for the deburring process of the produced metal parts are also getting higher and higher, so that the deburring technology has been widely valued. It has also developed rapidly, and the deburring process of many industries has developed from simple manual work to mechanization, automation, and intelligence. But the problem is that for some special-shaped pipe fittings, it is difficult to remove the burrs on the two ends of the pipe fittings by automatic means. Usually, the two ends of the special-shaped pipe fittings can only be manually ground on the grinder to remove the burrs. It is labor-intensive, time-consuming and labor-intensive, and the working environment is harsh and the cost is high.

发明内容Contents of the invention

本实用新型所要解决的技术问题是:提供一种应用于异形管件的生产效率高、能有效降低生产成本的自动端面去毛刺装置。The technical problem to be solved by the utility model is to provide an automatic end face deburring device which is applied to special-shaped pipe fittings with high production efficiency and can effectively reduce production costs.

本实用新型解决上述问题所采用的技术方案为:一种自动端面毛刺去除装置,包括控制箱、转盘、用于驱动转盘沿水平方向间歇转动的驱动装置、沿周向间隔设置于转盘上的多个与工件相配的仿形夹具、用于夹紧仿形夹具的夹紧装置、自动落料机构和间隔设置于转盘周边的两个用于安装毛刷的动力头,两动力头分别为斜向安装于第一支架上的第一动力头及竖向安装于第二支架上的第二动力头;所述的驱动装置与所述的控制箱电连接。The technical solution adopted by the utility model to solve the above problems is: an automatic end face deburring device, including a control box, a turntable, a driving device for driving the turntable to rotate intermittently in the horizontal direction, and multiple A profiling fixture matching the workpiece, a clamping device for clamping the profiling fixture, an automatic blanking mechanism, and two power heads for installing brushes arranged at intervals around the turntable, the two power heads are oblique The first power head installed on the first bracket and the second power head vertically installed on the second bracket; the driving device is electrically connected with the control box.

与现有技术相比,本实用新型的优点在于:该自动端面毛刺去除装置包括控制箱、转盘、用于驱动转盘沿水平方向间歇转动的驱动装置、沿周向间隔设置于转盘上的多个与工件相配的仿形夹具、用于夹紧仿形夹具的夹紧装置和间隔设置于转盘周边的两个用于安装毛刷的动力头。工作时,工人安装完工件,并通过夹紧装置加紧工件,通过驱动装置带动转盘转动从而带动工件到不同的工位上,分别通过第一动力头和第二动力头上的毛刷对工件的两端面进行去除毛刺。该自动端面毛刺去除装置可应用于异形管件、生产效率高、能有效降低生产成本,且大大改善了工人的工作环境。Compared with the prior art, the utility model has the advantages that: the automatic end face burr removal device includes a control box, a turntable, a driving device for driving the turntable to rotate intermittently in the horizontal direction, and a plurality of A profiling fixture matching the workpiece, a clamping device for clamping the profiling fixture, and two power heads for installing brushes arranged at intervals around the turntable. When working, the worker installs the workpiece, tightens the workpiece through the clamping device, and drives the turntable to rotate through the driving device to drive the workpiece to different stations. Both ends are deburred. The automatic end face deburring device can be applied to special-shaped pipe fittings, has high production efficiency, can effectively reduce production costs, and greatly improves the working environment of workers.

附图说明Description of drawings

图1本实用新型自动端面毛刺去除装置的结构示意图。Fig. 1 is a structural schematic diagram of the automatic end face burr removal device of the utility model.

图1中:1主电机、2转盘、3分割器、4大力钳锁紧机构、4.1扳手、4.2拨块、5仿形夹具、6第一动力头、6.1第一支架、7第二动力头、7.1第二支架、8横档、8.1第一立柱、9横杆、10控制箱。In Fig. 1: 1 main motor, 2 turntable, 3 splitter, 4 pliers locking mechanism, 4.1 wrench, 4.2 shift block, 5 profiling fixture, 6 first power head, 6.1 first bracket, 7 second power head , 7.1 second bracket, 8 crosspiece, 8.1 first column, 9 crossbar, 10 control box.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例作进一步描述。Embodiments of the utility model will be further described below in conjunction with the accompanying drawings.

如图1所示,一种自动端面毛刺去除装置,包括控制箱10、转盘2、用于驱动转盘2沿水平方向间歇转动的驱动装置、沿周向间隔设置于转盘2上的多个与工件相配的仿形夹具5、用于夹紧仿形夹具5的夹紧装置和间隔设置于转盘2周边的两个用于安装毛刷的动力头,两动力头分别为斜向安装于第一支架6.1上且由与伸缩机构相连的万向动力头6及竖向安装于第二支架7.1上且由与升降机构相连的竖向动力头7;所述的驱动装置与所述的控制箱10电连接。As shown in Figure 1, an automatic end face deburring device includes a control box 10, a turntable 2, a driving device for driving the turntable 2 to rotate intermittently in the horizontal direction, and a plurality of workpieces that are spaced apart from the turntable 2 along the circumferential direction. The matching profiling jig 5, the clamping device for clamping the profiling jig 5, and two power heads for installing brushes arranged at intervals around the turntable 2, the two power heads are installed obliquely on the first bracket respectively 6.1 and the universal power head 6 connected with the telescopic mechanism and the vertical power head 7 vertically installed on the second support 7.1 and connected with the lifting mechanism; the drive device is electrically connected to the control box 10 connect.

所述的驱动装置包括主电机1、与主电机1相连接的减速机和分割器3,所述的分割器3的输入轴与减速机的输出端相连接,且所述的转盘2的中心孔套合安装于分割器3的输出轴上。The drive device includes a main motor 1, a reducer connected to the main motor 1 and a splitter 3, the input shaft of the splitter 3 is connected to the output end of the reducer, and the center of the turntable 2 The hole fits and is installed on the output shaft of the splitter 3.

所述的夹紧装置为大力钳锁紧机构4,所述的大力钳锁紧机构4置于仿形夹具5的一侧,且大力钳锁紧机构4的夹紧杆穿过仿形夹具5与工件相抵。The clamping device is a locking mechanism 4 of the pliers, and the locking mechanism 4 of the pliers is placed on one side of the profiling fixture 5, and the clamping rod of the locking mechanism 4 of the pliers passes through the profiling fixture 5 offset against the workpiece.

它还包括有自动开模机构,所述的自动开模机构由竖直安装于转盘2上的第一立柱8.1和横向设于第一立柱8.1上且用于与大力钳锁紧机构4的扳手4.1相配合的横档8组成,所述的横档8与大力钳锁紧机构4的扳手4.1末端的拨块4.2处于同一高度。It also includes an automatic mold opening mechanism. The automatic mold opening mechanism consists of a first column 8.1 vertically installed on the turntable 2 and a wrench that is horizontally arranged on the first column 8.1 and is used to lock the mechanism 4 with the pliers. 4.1 Composed of matched crosspieces 8, said crosspieces 8 are at the same height as the shifting block 4.2 at the end of the wrench 4.1 of the pliers locking mechanism 4.

它还包括有自动落料机构,所述的自动落料机构由竖直安装于转盘2上的第二立柱和横向设于第二立柱上的横杆9,所述的横杆9的安装高度比仿形夹具5的上表面高5~10mm。It also includes an automatic blanking mechanism. The automatic blanking mechanism consists of a second column vertically installed on the turntable 2 and a crossbar 9 horizontally arranged on the second column. The installation height of the crossbar 9 is 5-10 mm higher than the upper surface of the profiling fixture 5 .

该自动端面毛刺去除装置的工作步骤为:The working steps of the automatic end face deburring device are:

1、工人将待加工的工件放入仿形夹具5中同时利用大力钳锁紧机构4锁紧夹具。1. The worker puts the workpiece to be processed into the profiling fixture 5 and locks the fixture with the pliers locking mechanism 4 at the same time.

2、当转盘2转到倾斜进给加工工位时,分割器3停止转动,倾斜方向进给的第一动力头6伸出,利用高速旋转的毛刷对工件上端面进行去毛刺加工。加工时间3~5s(可调)。当加工完成时,第一动力头6重回安全位置。2. When the turntable 2 turns to the inclined feed processing station, the divider 3 stops rotating, and the first power head 6 that feeds in the inclined direction extends out, and uses the high-speed rotating brush to deburr the upper end surface of the workpiece. Processing time 3 ~ 5s (adjustable). When the processing was completed, the first power head 6 got back to the safe position.

3、随着分割器3进行转动,当转动到垂直进给加工工位时,转盘2停止转动,此处垂直方向进给的第二动力头7伸出,利用高速旋转的毛刷对工件上端面进行去毛刺加工。加工时间3~5s(可调)。当加工完成时,第二动力头7重回到安全高度。3. With the rotation of the divider 3, when it rotates to the vertical feeding processing station, the turntable 2 stops rotating, where the second power head 7 feeding in the vertical direction stretches out, and uses the high-speed rotating brush to clean the workpiece. The end face is deburred. Processing time 3 ~ 5s (adjustable). When the processing was completed, the second power head 7 got back to the safe height.

4、转盘2继续旋转,自动开模机构的横档9与大力钳锁紧机构4的扳手4.1发生干涉碰撞,使夹具随着大力钳结构打开,工件被松开。转盘继续转动,自动落料机构的横杆9已经松开的工件发生干涉碰撞,使工件滑出夹具体,掉入预先准备好的收集器皿内。完成一次加工流程。4. The turntable 2 continues to rotate, the crosspiece 9 of the automatic mold opening mechanism interferes with the wrench 4.1 of the pliers locking mechanism 4, and the clamp is opened with the pliers structure, and the workpiece is released. The turntable continues to rotate, and the workpiece that has been loosened by the cross bar 9 of the automatic blanking mechanism interferes and collides, causing the workpiece to slide out of the clamping body and fall into the pre-prepared collection container. Complete a processing flow.

在本具体实施例中,动力头为本领域技术人员熟知的市售产品。且仿形夹具为与具体需加工的工件形状相配的夹具,仿形夹具的选择和使用为本领域技术人员熟知的,故不在此赘述。In this specific embodiment, the power head is a commercially available product well known to those skilled in the art. In addition, the profiling fixture is a fixture that matches the shape of the specific workpiece to be processed. The selection and use of the profiling fixture are well known to those skilled in the art, so details will not be repeated here.

以上仅就本实用新型的最佳实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅局限于以上实施例,其具体结构允许有变化。凡在本实用新型独立权利要求的保护范围内所作的各种变化均在本实用新型保护范围内。The above only illustrates the best embodiments of the present utility model, but should not be construed as a limitation on the claims. The utility model is not limited to the above embodiments, and its specific structure allows changes. All changes made within the scope of protection of the independent claims of the utility model are within the scope of protection of the utility model.

Claims (5)

1.一种自动端面毛刺去除装置,其特征在于:包括控制箱(10)、转盘(2)、用于驱动转盘(2)沿水平方向间歇转动的驱动装置、沿周向间隔设置于转盘(2)上的多个与工件相配的仿形夹具(5)、用于夹紧仿形夹具(5)的夹紧装置、自动落料机构和间隔设置于转盘(2)周边的两个用于安装毛刷的动力头,两动力头分别为斜向安装于第一支架(6.1)上的第一动力头(6)及竖向安装于第二支架(7.1)上的第二动力头(7);所述的驱动装置与所述的控制箱(10)电连接。1. An automatic end face burr removal device, characterized in that it includes a control box (10), a turntable (2), a driving device for driving the turntable (2) to rotate intermittently in the horizontal direction, and is arranged at intervals along the circumferential direction on the turntable ( 2) A plurality of profiling fixtures (5) matching the workpiece, a clamping device for clamping the profiling fixtures (5), an automatic blanking mechanism and two for Install the power head of the brush, the two power heads are the first power head (6) installed obliquely on the first bracket (6.1) and the second power head (7) vertically installed on the second bracket (7.1) ); the drive device is electrically connected to the control box (10). 2.根据权利要求1所述的自动端面毛刺去除装置,其特征在于:所述的驱动装置包括主电机(1)、与主电机(1)相连接的减速机和分割器(3),所述的分割器(3)的输入轴与减速机的输出端相连接,且所述的转盘(2)的中心孔套合安装于分割器(3)的输出轴上。2. The automatic end face deburring device according to claim 1, characterized in that: the driving device includes a main motor (1), a reducer connected to the main motor (1) and a splitter (3), the The input shaft of the splitter (3) is connected to the output end of the reducer, and the center hole of the turntable (2) is fitted on the output shaft of the splitter (3). 3.根据权利要求1所述的自动端面毛刺去除装置,其特征在于:所述的夹紧装置为大力钳锁紧机构(4),所述的大力钳锁紧机构(4)置于仿形夹具(5)的一侧,且大力钳锁紧机构(4)的夹紧杆穿过仿形夹具(5)与工件相抵。3. The automatic end face burr removal device according to claim 1, characterized in that: the clamping device is a pliers locking mechanism (4), and the pliers locking mechanism (4) is placed in a profiling One side of the fixture (5), and the clamping rod of the pliers locking mechanism (4) passes through the profiling fixture (5) and abuts against the workpiece. 4.根据权利要求3所述的自动端面毛刺去除装置,其特征在于:它还包括有自动开模机构,所述的自动开模机构由竖直安装于转盘(2)上的第一立柱(8.1)和横向设于第一立柱(8.1)上且用于与大力钳锁紧机构(4)的扳手(4.1)相配合的横档(8)组成,所述的横档(8)与大力钳锁紧机构(4)的扳手(4.1)末端的拨块(4.2)处于同一高度。4. The automatic end face deburring device according to claim 3, characterized in that it also includes an automatic mold opening mechanism, and the automatic mold opening mechanism consists of a first column ( 8.1) and a crosspiece (8) arranged transversely on the first column (8.1) and used to match the wrench (4.1) of the locking mechanism (4) of the vise The shifting block (4.2) at the end of the wrench (4.1) of the pliers locking mechanism (4) is at the same height. 5.根据权利要求4所述的自动端面毛刺去除装置,其特征在于所述的自动落料机构由竖直安装于转盘(2)上的第二立柱和横向设于第二立柱上的横杆(9),所述的横杆(9)的安装高度比仿形夹具(5)的上表面高5~10mm。5. The automatic end face deburring device according to claim 4, characterized in that the automatic blanking mechanism consists of a second column vertically installed on the turntable (2) and a cross bar horizontally arranged on the second column (9), the installation height of the cross bar (9) is 5-10 mm higher than the upper surface of the profiling fixture (5).
CN 201320247036 2013-05-06 2013-05-06 Automatic end face burr removing device Expired - Fee Related CN203197696U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889848A (en) * 2015-06-10 2015-09-09 湖州龙宇家用纺织品有限公司 Device for repairing bobbin
CN106624971A (en) * 2016-12-29 2017-05-10 天津华旭东升精密机械制造有限公司 Feeding device used for machining triangular support and grinding machine
CN108637862A (en) * 2018-05-23 2018-10-12 夏文斌 A kind of equipment for grinding of right angle double end clamp
CN112518577A (en) * 2020-11-30 2021-03-19 廖雪松 Grinding head assembly for spring machining equipment and using method
CN114800716A (en) * 2022-04-08 2022-07-29 安吉安盛竹木机械有限公司 Multi-station rotating disc type flat head saw

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889848A (en) * 2015-06-10 2015-09-09 湖州龙宇家用纺织品有限公司 Device for repairing bobbin
CN106624971A (en) * 2016-12-29 2017-05-10 天津华旭东升精密机械制造有限公司 Feeding device used for machining triangular support and grinding machine
CN108637862A (en) * 2018-05-23 2018-10-12 夏文斌 A kind of equipment for grinding of right angle double end clamp
CN112518577A (en) * 2020-11-30 2021-03-19 廖雪松 Grinding head assembly for spring machining equipment and using method
CN112518577B (en) * 2020-11-30 2021-11-30 宁波宗大电器发条有限公司 Grinding head assembly for spring machining equipment and using method
CN114800716A (en) * 2022-04-08 2022-07-29 安吉安盛竹木机械有限公司 Multi-station rotating disc type flat head saw

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