CN1906001B - Method and apparatus for pre-arranging powder to form tiles or slabs - Google Patents
Method and apparatus for pre-arranging powder to form tiles or slabs Download PDFInfo
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- CN1906001B CN1906001B CN2005800018127A CN200580001812A CN1906001B CN 1906001 B CN1906001 B CN 1906001B CN 2005800018127 A CN2005800018127 A CN 2005800018127A CN 200580001812 A CN200580001812 A CN 200580001812A CN 1906001 B CN1906001 B CN 1906001B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/10—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
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- Engineering & Computer Science (AREA)
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种形成瓷砖和板的预布置方法和设备。The present invention relates to a pre-layout method and apparatus for forming tiles and slabs.
背景技术Background technique
在陶瓷领域的研究当前目标在于获得仿制诸如大理石和花岗岩之类的天然石材的产品。这些产品特征在于存在延伸通过板整个厚度的连续的任意图形的纹理。Research in the field of ceramics is currently aimed at obtaining products that imitate natural stones such as marble and granite. These products are characterized by the presence of a continuous random pattern of grain extending through the entire thickness of the board.
这种瓷砖或板通过由液压挤压机来压实以预先布置或任意方式不同地混合在一起的半干燥雾化的磨碎的或再成粒状的粉末而制成。Such tiles or slabs are produced by compacting semi-dry atomized ground or regranulated powders in a prearranged or arbitrary manner mixed together by hydraulic presses.
具体地说,粉末混合物通过合适的装置沉积在设置于挤压机的硬钢模具的成形腔内,并随后被挤压来获得产品。Specifically, the powder mixture is deposited by suitable means in the forming cavity of the hard steel die provided in the extruder and then extruded to obtain the product.
相同的申请人已经想出一种砖形成方法,其在意大利专利申请RE2001A000129中描述。The same applicant has devised a method of brick formation which is described in Italian patent application RE2001A000129.
该方法包括在漏斗中以预先布置和/或任意方式沉积不同特性的粉末混合物,以便在漏斗中产生粉末堆,这些粉末提供在堆内不同布置的纹理,同时在支架的平移方向以及在其垂直方向上漏斗具有尺寸等于在成形挤压机中的模具腔的尺寸的排放嘴;从所述粉末堆连续收回的部分,在支架平移方向上其具有等于漏斗嘴的尺寸的分数的尺寸,并且在垂直方向上具有与漏斗嘴相同的尺寸,藉此从所示堆收回粉末的整个层;通过支架以整齐方式在所述至少一个腔的内部沉积所述层,并且挤压粉末。The method consists in depositing in a hopper a mixture of powders of different properties in a prearranged and/or arbitrary manner in order to create in the hopper a pile of powders that provide textures that are differently arranged within the pile, both in the translational direction of the support as well as in its vertical direction directionally the funnel has a discharge mouth with dimensions equal to the dimensions of the die cavity in the forming extruder; the part continuously withdrawn from the powder pile has dimensions equal to a fraction of the dimension of the funnel mouth in the direction of translation of the support, and in Vertically having the same dimensions as the mouth of the funnel, whereby the entire layer of powder is withdrawn from the pile shown; said layer is deposited in a neat manner inside said at least one cavity by means of the holder, and the powder is pressed.
通过包括用于容纳粉末混合物的固定漏斗实现所描述的方法,上述粉末混合物表现出模仿天然石材的整体纹理。与成形挤压机的腔具有相同平面尺寸的漏斗的下部嘴相关联有可移动装置,例如惯常的装置支架,其布置用于在腔中沉积从漏斗收回的连续的粉末部分,直到腔完全填满为止。The described method is achieved by including a fixed funnel for containing a powder mixture exhibiting an overall texture imitating natural stone. The lower mouth of the hopper having the same planar dimensions as the cavity of the forming extruder is associated with movable means, such as a customary device holder, arranged for depositing in the cavity successive powder fractions withdrawn from the hopper until the cavity is completely filled until full.
文献EP1110689公开一种包括挤压模具的砖挤压压力机,在上述挤压模具内装料装置(14、114)倾倒要被挤压的粉末。装料装置(14、114)依次包括具有底部(37、137)的装料箱(18、118),该底部(37、137)根据命令打开并且在压力机外部的装料位置和在压力机内用于倾倒入模具的位置之间运行。在其装料位置的箱是要被挤压的粉末输入其内的近侧装置(15、16、17、115、116、117),并且在其倾倒位置的箱底部打开以便将粉末倾倒入模具内。在一种实施例中,箱底部制成具有在平滑闭合位置和倾斜倾倒位置之间根据命令旋转开关的多个平行板(37)。在另一种实施例中,打开的底部制成为具有运行闸门(137)。Document EP1110689 discloses a brick extrusion press comprising an extrusion die in which a charging device (14, 114) pours the powder to be extruded. The charging device (14, 114) in turn comprises a charging box (18, 118) having a bottom (37, 137) which is opened on command and which is in a charging position outside the press and in a Runs within the position for pouring into the mould. The box in its filling position is the proximal device (15, 16, 17, 115, 116, 117) into which the powder to be extruded is fed, and the bottom of the box in its pouring position is open for pouring the powder into the mold Inside. In one embodiment, the tank bottom is made with a plurality of parallel plates (37) that rotate on command between a smooth closed position and an inclined dumping position. In another embodiment, the open bottom is made with a running gate (137).
文献WO9823424公开一种用于挤压粉末化材料以便获得砖的方法,包括在挠性传送装置(3)上分布粉末(1)并且沿着前进方向前进所述粉末通过挤压工位(13),通过在所述挤压工位(13)中的容纳装置容纳在所述传送装置(3)上的所述粉末,在所述挤压工位(13)中挤压所述粉末(1),其特征在于所述容纳装置在所述前进过程中作用在要被挤压的粉末上,并且那些容纳装置在所述挤压过程中持续作用。压实的层(14)朝向模具装置(4)传送,并且通过在模具装置(4)处朝向底部(19)下降冲头(18)而切断和挤压压实层(14)的部分(22)。Document WO9823424 discloses a method for pressing powdered material in order to obtain bricks, comprising distributing powder (1 ) on a flexible conveying device (3) and advancing said powder along an advancing direction through a pressing station (13) , said powder contained on said conveying device (3) by means of accommodating means in said extrusion station (13), said powder (1) being extruded in said extrusion station (13) , characterized in that said containment means act on the powder to be extruded during said advancement and that those containment means continue to act during said extrusion. The compacted layer (14) is conveyed towards the die arrangement (4) and by lowering the punch (18) at the die arrangement (4) towards the bottom (19) the part (22) of the compacted layer (14) is cut off and pressed ).
尽管它们操作良好,但是前述方法和设备不太通用。Although they work well, the aforementioned methods and devices are not very general.
在该方面,如果存在不同尺寸或大表面尺寸的砖的需求,它们表现出缺点和不足。这是因为与模具腔的表面尺寸相一致的漏斗的下嘴周长固定。In this respect, they represent disadvantages and deficiencies if there is a need for bricks of different sizes or large surface sizes. This is because the perimeter of the lower mouth of the funnel is fixed in conformity with the surface dimensions of the mold cavity.
当前技术日益增加着眼于根据市场需求获得具有不同尺寸的瓷砖或板。因此,强烈感到需要更通用的设备和方法,其能够在简单和合理方案的框架内使得砖或板形式能够快速改变,同时避免在已知技术常见的在生产过程中那些长的中断。Current technology is increasingly aimed at obtaining tiles or slabs with different dimensions according to market demands. Therefore, the need is strongly felt for more versatile devices and methods capable of enabling rapid changes in brick or panel form within the framework of a simple and rational solution, while avoiding those long interruptions in the production process that are common in known technologies.
本发明的目的在于提供一种特别但不排除地在连续型挤压机中形成瓷砖或板的方法。It is an object of the present invention to provide a method for forming tiles or slabs, particularly but not exclusively, in an extruder of continuous type.
发明内容Contents of the invention
通过本发明的方法实现上述目的。本发明提供了一种形成瓷砖或板的方法,包括步骤:将具有不同特性和/或颜色的粉末混合物供送到具有长方体形状的漏斗,该漏斗具有在漏斗的前面和后面之间限定的装置孔和排放孔;通过排放孔将在漏斗中存在的粉末的带沉积到沿前进方向前进的位于下方的落上表面上;所述带具有与漏斗排放孔相同的宽度和厚度;压实所述粉末带,其特征在于,压实发生在落上表面上。The above objects are achieved by the method of the present invention. The present invention provides a method of forming tiles or slabs comprising the steps of feeding a powder mixture having different properties and/or colors to a hopper having the shape of a cuboid having means defined between the front and the back of the hopper holes and discharge holes; through the discharge holes, a strip of powder present in the funnel is deposited onto the lower falling surface advancing in the forward direction; the strip has the same width and thickness as the discharge holes of the funnel; compacting the A powder belt, characterized in that compaction occurs on the drop-on surface.
根据进一方面,本发明提供了用于形成瓷砖或板的设备,其具有结构和功能特征以便满足前述需求,而同时避免了已知技术的所述缺点。用于预先布置用于形成瓷砖或板的粉末的设备,包括:用于供送具有不同特性和/或颜色的粉末的供送装置;长方体形状的漏斗,其具有在漏斗前面和后面之间限定的装置孔和排放孔,用于容纳从供送装置到达的粉末;以距离前面的底部给定距离S放置在漏斗排放孔下方的可移动落上表面,以便接收从排放孔排放的粉末并且以要被压实的厚度为S的粉末带的形式沿着前进方向推进粉末;用于压实粉末带的装置,其特征在于,用于压实的装置放置在落上表面以上。According to a further aspect, the present invention provides an apparatus for forming tiles or slabs, having structural and functional characteristics in order to meet the aforementioned needs, while avoiding said disadvantages of the known technology. Apparatus for pre-arranging powder for forming tiles or slabs, comprising: feeding means for feeding powders of different properties and/or colours; a cuboid-shaped funnel with a a device hole and a discharge hole for receiving powder arriving from the feeding device; a movable drop-on surface placed below the discharge hole of the funnel at a given distance S from the bottom of the front, so as to receive the powder discharged from the discharge hole and to The form of a powder ribbon of thickness S to be compacted advances the powder in the direction of advance; means for compacting the powder ribbon, characterized in that the means for compacting are placed above the falling surface.
附图说明Description of drawings
在附图中所示视图的帮助下,在阅读通过非限制实例方式提供的随后描述的基础上,本发明的进一步特征和优点将变得明显,其中:Further characteristics and advantages of the invention will become apparent on the basis of reading the ensuing description, provided by way of non-limiting examples, with the aid of the views shown in the accompanying drawings, in which:
图1是根据本发明的设备的第一实施例的示意侧视图;Figure 1 is a schematic side view of a first embodiment of a device according to the invention;
图2是图1的设备的前视图,具有截面示出的漏斗;Figure 2 is a front view of the apparatus of Figure 1, with the funnel shown in section;
图3示出本发明的第二实施例;Figure 3 shows a second embodiment of the invention;
图4示出使用图1的设备的一种方法;Figure 4 illustrates a method of using the device of Figure 1;
图5和6示出使用图1的设备的替换方法的两种应用;Figures 5 and 6 illustrate two applications of alternative methods using the apparatus of Figure 1;
图7示出本发明的第三实施例;Figure 7 shows a third embodiment of the present invention;
图8示出本发明的第四实施例;Figure 8 shows a fourth embodiment of the present invention;
图9A-9E示出本发明的漏斗的排放孔的替换构造;Figures 9A-9E illustrate alternative configurations of the discharge aperture of the funnel of the present invention;
图10示出本发明的设备的进一步实施例。Figure 10 shows a further embodiment of the device of the invention.
具体实施方式Detailed ways
参照所述视图,参考标号1整体上指示根据本发明用于形成瓷砖或板的设备。Referring to said views, the
根据本发明的一个实施例,所述设备1包括落上表面,所述表面在该实例中为传送带2,在其上放置整体由3指示的装置,该装置3用于供送粉末33的混合物以便在带2、吸取刮削系统4、连续挤压工位5和切割工位6上产生连续的或不连续的粉末带100.According to one embodiment of the invention, said
用于供送粉末33的混合物的所述装置在图1的实例中包括用于供送不同特性和/或颜色的粉末33的三个导管32、粉末的收集表面31和推进器30。Said means for feeding a mixture of
三个导管32通过未示出的供送系统供送有雾化粉末33,每个导管32供送有与剩余导管的粉末颜色不同的粉末33。可替换地,几个导管32能够供送有相同颜色的粉末,或者供送有不同颜色的粉末的预成形混合物,假若所有导管包含至少两种不同颜色的粉末。Three
尽管供送导管32在例示的实例中数量为三个,但是如果需要它们的数量能够更大或更小。Although the
导管32垂直于传送带2的轴线分别可滑动地支撑在导向器320上。The
粉末33以预布置或任意方式通过供送导管32沉积在收集表面31上。The
通过修改设置有未示出关闭闸阀的不同分配导管32的开启的顺序和时间而能够控制粉末33分配在收集表面31上的方式。The way the
例如,通过导管32在收集表面31上方横移行进的合适水平路径能够复制天然石材的纹理类型的板。然而能够使用固定的粉末供送导管,尽管使用可移动的导管是优选的。For example, a suitable horizontal path traversed by the
收集表面31布置为基本水平并且优选设置有用于保持粉末33的相对垂直侧壁36。The
在图中截面示出的推进器30在两个侧壁36的横向放置在收集表面31以上。The
推进器30的底部与收集表面31的粉末落上表面相接触,并且由已知因此未示出的装置操作而在收回位置和前进位置之间可移动。The bottom of the
推进器30沿着在下面的带2的运动方向移动。The
推进器30能够由可移动盘301(图7)替换,该可移动盘301推动位于收集表面31上的粉末33。The
在收集表面31的自由边缘,也即在与当推进器30处于收回位置时该推进器30占据的边缘相对的边缘处,具有接收由推进器30在从其收回位置到其前进位置移动中所推动的粉末33的漏斗34。At the free edge of the
漏斗34垂直位于在该实例中为带2的可移动落上表面上,同时装置孔37靠近收集表面31的自由边缘放置并且排放孔38放置在带2之上在该带的附近,然而避免与带2的表面直接接触。The
有益地,所述漏斗34表现为棱柱形状,其具有两个相对面基本上垂直于带2的前进方向,所述面以基本上等于要被压实的粉末带100的厚度“S”的距离“B”分开放置。Advantageously, said
优选地,如所示,漏斗34具有长方体形状,其具有两个较大的面,即,前面34a和后面34b,垂直于带2的前进方向,并且所述面以基本上等于将要获得且随后要被压实的连续粉末带100的厚度的距离“B”分开放置。Preferably, as shown, the
刚好小于在收集表面31和带2的前进平面之间的距离的漏斗34(图1)的高度在设备1的尺寸基础上选择以便确保粉末33沿着排放孔38(图2)的整个宽度“L”存在。The height of the funnel 34 ( FIG. 1 ), which is just less than the distance between the collecting
平行于前进方向在那些漏斗面之间的距离“L”等于所需的连续粉末带100的宽度,高度尺寸H大致在漏斗宽度L的基础上选择,它们从0.2L到2L,优选从0.5L到1.5L变化。The distance "L" between those funnel faces parallel to the direction of advancement is equal to the desired width of the
根据本发明的优选替换实施例,漏斗34的后面34b的下端能够以离开带2的表面0和S之间(大致在0和3mm之间)的距离“h1”放置,其中S是要被压实的粉末带100的所需厚度,前面34a以等于要被压实的粉末带100的厚度S的距离定位(图7)。According to a preferred alternative embodiment of the present invention, the lower end of the
为了通过相同的设备1获得要被压实的粉末带100的任意厚度S,能够使得前面34a沿着粉末前进方向移动以便使得在前面34a和后面34b之间的距离B可变化。In order to obtain any thickness S of the
替换地,并且等价地,能够使得后面34b或两个面移动。Alternatively, and equivalently, the
在进一步实施例中,前面34a和/或后面34b倾斜离开垂直于落上表面的位置,以便获得比上部装置孔37更宽的下部排放孔38(图9A-9D)。In a further embodiment, the
以此方式,在排放孔38处测量的在漏斗34的前面34a和后面34b之间的距离(等于“B+d”)大于在装置孔37处测量的距离(等于“B”),然而,在排放孔38处的距离“B+d”应当小于在排放孔38和落上表面之间的距离的两倍。In this way, the distance between the
优选地,在排放孔38处在两个面34a、34b之间的距离和在装置孔37处的距离差“d”应当在0和5mm之间,更优选在1和3mm之间。作为使用其垂直前面34a和后面34b完全平坦的漏斗34的替换,漏斗面能够使得限定排放孔38的它们的下端成形为具有曲率Ri、Re(图9A)的半径,以便方便粉末33在前进方向上从漏斗34排出,因此防止具有平面的漏斗34会遇到的流出速度差。Preferably, the difference "d" in the distance between the two
指出,前面34a的曲率Ri的半径能够从要被压实的粉末带100的厚度的0到2倍变化,并且后面34b的曲率Re的半径能够从要被压实的粉末带100的厚度的2到4倍变化。Note that the radius of curvature Ri of the front 34a can vary from 0 to 2 times the thickness of the
其它构造也是可能的,例如在图9B、9C所示,其中曲率Ri的内径和曲率Re的外径的曲率是如图9A所示的“向后”,从而使在漏斗34的前面34a上的流动慢下来并使离开漏斗34的粉末33具有想要的旋转,而没有过度的变形。Other configurations are also possible, such as shown in FIGS. 9B, 9C, where the curvature of the inner diameter of curvature Ri and the outer diameter of curvature Re are "backwards" as shown in FIG. The flow slows down and gives the
在进一步的替换例中,在前面描述的其中前面34a和后面34b的端部均成形为具有曲率的半径的方案上改进,前面34a的弯曲部分由辊41替换,该辊41在与粉末33的流出相同的方向上旋转并且具有半径Ri(图9F)。In a further alternative, improving on the previously described scheme in which the ends of the
所述旋转辊41沿着前面34a的整个宽度L轴向延伸,限制排放孔38,并且放置成使得其回转表面正切于所述前面34a的内表面,并且离开带2的表面等于所需粉末带100的厚度S的距离。Said rotating
在排放孔38处的距离“B”应当基本上等于所述粉末带100的所述厚度“S”,使得通过辊41,粉末33能够有益地传送到带2上,同时保持基本上不改变它们在漏斗34内拥有的布置;当所述布置能够给粉末带100预定的期望图形外观时该优点特别有用,例如天然石材的典型纹理。The distance "B" at the
旋转辊41能够空转安装,使得当粉末33通过漏斗34到带2时,辊41的旋转由粉末33的摩擦引起。The rotating
可替换地,所述辊41能够机动化并且进行旋转使得其周速度等于带2的前进速度并且与带2的前进速度相同方向;这能够通过如下方式获得:将辊41连接到独立的齿轮马达上或者经由合适的传动系统将它连接到带2的驱动构件上。Alternatively, said
其次,旋转的辊41能够制动,也即与制动装置相关联来使得其相对于在漏斗34内粉末33的流出速度并因此相对于带2的速度慢下来.最后,在本发明进一步实施例中,漏斗34的中心平面能够以预定倾斜度“α”相对要被压实的粉末带100的前进方向倾斜(图9D).Secondly, the rotating
本实施例特别有益的是所述中心平面在粉末带100的前进方向上从顶部向下也即以负倾斜度“α”相对传送带2倾斜(图9E)。This embodiment is particularly advantageous in that said center plane is inclined relative to the
在该情况下,在漏斗34中粉末33的实际重量基本上仅仅作用在后面34b上,以便有益地减小位于前面34a处的粉末层的混合,上述粉末层是限定离开粉末带100的上部可见部分的粉末层。In this case, the actual weight of the
因此,当所述粉末层以预定布置放置在漏斗34中以给出带100所需图形外观(例如天然石材纹理)时,该实施例使得它们能够传递到带2上,同时防止它们的过度变形。在操作中,参照图1,用于粉末33的适当操纵的供送导管通过重力沉积包含在它们中的粉末33到收集表面31上,以便复制期望的纹理。当粉末33已经沉积在表面31上时,推进器30从其收回位置驱动到其前进位置,以便朝向垂直放置在带2上方的漏斗34推动粉末33堆,然后返回其收回位置并且使得能够用于粉末33的新的装置循环。Thus, this embodiment enables the transfer of said powder layers onto the
粉末33堆在通过重力到达漏斗34中时逐渐地从其底部向上朝向排放孔38沉降。The pile of
由于在排放孔38和传送带2的表面之间的距离等于要被沉积的粉末带100的厚度“S”,初始落下的粉末33堆的部分直接沉积在带2上,其在该情况下代表粉末33的落上表面。Since the distance between the
当漏斗34装满时,使得带2沿着在图中由箭头指示的前进方向前进,因此使得漏斗34变空。When the
前述操作能够不连续(图4、6)或连续(图1、5、7)进行,该后一模式增加设备1的生产率。The aforementioned operations can be carried out discontinuously ( FIGS. 4 , 6 ) or continuously ( FIGS. 1 , 5 , 7 ), this latter mode increasing the productivity of the
换句话说,连续沉积在漏斗34中的粉末33堆通过其体积复制天然石材的板,竖直地位于垂直于带2的方向上。实际上由连续粉末带100表示的该板在带前进过程中通过重力沉积在带2上,同时维持在漏斗34内粉末33的先前获得的布置。In other words, the pile of
优选地,在带前进方向上漏斗34的下游,放置吸取刮削系统4,其包括用于刮削粉末带100的上表面的惯常装置40。Preferably, downstream of the
示意性说明但是由于其是已知的类型而没有详细描述的所述吸取系统4使得粉末的薄表面层从带100去除,藉此突出在粉末带100中存在的不同颜色粉末的布置和对比。由带2引导的粉末带100然后到达也是已知类型的连续的挤压工位5。所述挤压工位5包括放置在传送带2上方的压实带50以便压实粉末带100并且获得连续的压实的物品。Said suction system 4 , illustrated schematically but not described in detail since it is of a known type, enables a thin superficial layer of powder to be removed from the
基本上,压实发生在传送带2的表面和位于上方的平行压实带50的表面之间。粉末带100通过平行于带2的前进方向在侧向提供容纳装置而被侧向保持在带2上,上述容纳装置在该实例中是两个侧向容纳壁35,这两个侧向容纳壁35中仅仅一个在图中可见。所获容纳壁35优选延伸远到压实的终点。Basically, compaction takes place between the surface of the
通过压实带50产生的压实足够获得不需要进一步压实的压实物品,然而在某些情况下,压实形成意欲用于随后最终压实的可操纵或处理的预压实物品。The compaction produced by the
在压实终点时,物品通过惯常切割装置在切割工位6分割为预定尺寸的板。在说明的实例中,所述切割工位6包括用于在垂直于带2的前进方向的方向上切割的两个旋转刀片60,以及至少进一步的两个旋转刀片61,其中仅仅一个旋转刀片61在图中可见,用于在带2的前进方向上切割压实的物品。At the end of the compaction, the article is divided into panels of predetermined dimensions by customary cutting means at the cutting station 6 . In the illustrated example, said cutting station 6 comprises two
优选地,描述的设备1通过控制操作的未示出的处理器管理。Preferably, the described
根据替换实施例,设备1能够提供用于给漏斗34供料的双系统(图3)。According to an alternative embodiment, the
基本上,在漏斗34的装置孔37一侧具有另一收集表面31′,也设置有用于粉末33′的供送导管32′和推进器30′,它们与已经描述的那些相同,并且围绕漏斗34的轴线位于对称的位置。Basically, on the side of the
具有双供送装置3和3′,两个装置的操作能够在带2上同步产生连续的粉末带100,因此提高了从漏斗34的粉末排放的连续性。With the double feeding means 3 and 3', the operation of both means can simultaneously produce a
根据进一步替换优选实施例,如图7所示,供送装置3除了在图1中已经示出的那些之外还包括粉末装置漏斗322和供送传送带321。实践中,来自粉末装置漏斗322的基本颜色的粉末和从导管32起源的不同特性和/或颜色的粉末均落在大致水平布置的供送传送带321上,预先布置的路径由未示出的合适的电子控制系统控制。According to a further alternative preferred embodiment, as shown in FIG. 7 , the
供送带321排放以该方式预装置的粉末到粉末33的收集表面31上。The feed belt 321 discharges the powder prepacked in this way onto the
供送带321能够固定在一个位置,或者与推进器30的行程同步(或者不同步)。The feed belt 321 can be fixed in one position, or be synchronized (or not) with the stroke of the
优选地,设备1提供有第二供送系统3′,其整体上类似于前面的系统并且围绕通过漏斗34的垂直对称平面与之对称布置(图7)。Preferably, the
另外,具有多个管道的装置头400正好放在漏斗34的装置孔37以上,如图7中可见。该头400直接排放入漏斗34内而没有经过供送带321或推进器30(或盘301),获得进一步的效果,特别是与粉末堆相比较很薄(细)和明显的层和纹理。In addition, a device head 400 with multiple conduits is placed just above the
用于形成本发明的瓷砖和板的方法和设备也能够用于将粉末层100′沉积在连续单色基板200(图5)的表面上,上述基板200使用整体上由7和8指示的已知技术的装置在先获得。The methods and apparatus for forming tiles and panels of the present invention can also be used to deposit a powder layer 100' on the surface of a continuous monochrome substrate 200 (FIG. The device of the known technology is obtained first.
已知技术的所述装置包括例如排放导管7、漏斗70、用于调整所述基板200厚度的水准杆72、和布置来提供材料的稍微压实的可能工位80,以便避免基板200与粉末层100′的可能的“再混合”。Said device of known art comprises, for example, a
以此方式通过本发明的方法和设备1可获得的纹理效果不延伸通过最终板的整体,而是仅仅通过表面部分,获得颜色粉末的节省,这些颜色粉末比基板材料更贵。In this way the textural effect achievable by the method and
基本上,离开漏斗排放嘴38的粉末33的混合物到达基板200上,该基板200在该第二种情况下代表粉末33的落上表面。Basically, the mixture of
进一步的替换例在图6中示出,其中存在于漏斗中的粉末不连续地沉积在先前由第一不连续挤压系统300形成的砖201上。在施加表面粉末层100′之后,砖201通过辊303传送到第二挤压系统,例如不连续的挤压系统302(图6)。A further alternative is shown in FIG. 6 , in which the powder present in the hopper is deposited discontinuously on the
在该情况下,与在其它不连续操作中一样,便利的是为漏斗34提供未示出的闸阀,该闸阀当必要时能够闭合以便防止当砖不在时在排放孔38以下时粉末33的流出。In this case, as in other discontinuous operations, it is convenient to provide the
在图10所示实例中,装置盘250用作落上表面,该装置盘与沿着表面340伴随往复运动滑动的支架相关联,以便在腔320内沉积从漏斗34收回的粉末层120,该粉末层120由诸如冲头350之类的惯常装置压实。In the example shown in FIG. 10 , the
支架250的尺寸为允许装置的粉末层120具有等于在漏斗34的面34a、b之间距离B的厚度S。The dimensions of the
在该情况下,通过替换使用从支架250后部延伸的闭合板330能够避免合适的闸阀的使用,藉此即使当处于将粉末层120沉积入腔320内的前进位置时也能够闭合排放孔38.In this case, the use of a suitable gate valve can be avoided by alternatively using a
根据本发明,如图8所示,漏斗34的面中之一(前面34a或后面34b)能够由围绕三个辊通过的循环可移动带39的垂直部分构成,以便以类似于已经描述的方式携带排放在其上的材料。According to the invention, as shown in Figure 8, one of the faces of the funnel 34 (the front 34a or the rear 34b) can be constituted by a vertical section of an endless
优选地,带39的周速度基本上等于带2的速度。Preferably, the peripheral speed of the
可替换地,带39能够将成块材料传送入漏斗34内,使得它们沉积在要被压实的粉末100的表面上。Alternatively, the
从前面描述将会显然本发明的方法和设备使得所述需求能够满足,同时克服参照已知技术在本说明书的介绍部分陈述的那些缺点。From the foregoing description it will be evident that the method and device of the invention enable said needs to be met while overcoming those disadvantages stated in the introductory part of this description with reference to the known art.
在该方面,本发明的方法和设备使得期望厚度的瓷板能够连续形成有复制天然石材纹理的整体花纹。In this regard, the method and apparatus of the present invention enable porcelain slabs of desired thickness to be continuously formed with an overall pattern replicating the texture of natural stone.
而且所述方法和相关设备使得在漏斗中存在的粉末混合物中形成的纹理能够快速和有效传送到瓷板上。Also said method and related equipment enable the rapid and efficient transfer of the texture formed in the powder mixture present in the hopper to the porcelain plate.
另外,保持在漏斗内的粉末混合物分布用于形成要被压实的粉末带。In addition, the distribution of the powder mixture held in the hopper is used to form the powder ribbon to be compacted.
Claims (33)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITRE20040001 ITRE20040001A1 (en) | 2004-01-08 | 2004-01-08 | METHOD AND PLANT FOR THE PREPARATION OF THE POWDERS FOR THE FORMING OF TILES OR CERAMIC SLABS |
| ITRE2004A000001 | 2004-01-08 | ||
| PCT/IB2005/000025 WO2005068146A2 (en) | 2004-01-08 | 2005-01-03 | Method and plant for prearranging powders for forming ceramic tiles or slabs |
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| CN1906001A CN1906001A (en) | 2007-01-31 |
| CN1906001B true CN1906001B (en) | 2010-05-05 |
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| EP (1) | EP1701830A2 (en) |
| CN (1) | CN1906001B (en) |
| BR (1) | BRPI0506669A (en) |
| IT (1) | ITRE20040001A1 (en) |
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| WO2025253306A1 (en) | 2024-06-06 | 2025-12-11 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Feeding assembly |
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| US5554393A (en) * | 1992-02-26 | 1996-09-10 | Cca Inc. | Apparatus for supplying particles and/or granules to form a layer of prescribed thickness |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3236360B2 (en) * | 1992-09-04 | 2001-12-10 | シーシーエイ株式会社 | Apparatus for supplying and removing powder and granular material, and method for producing molded body with pattern using supply and removing apparatus for supplying and removing powder and granular material |
| JPH08244024A (en) * | 1995-03-09 | 1996-09-24 | Inax Corp | Filling of body of stratum pattren tile |
| IT1287505B1 (en) * | 1996-11-22 | 1998-08-06 | Algeri Maris | Continuous pressing method and plant for production of tiles - involves controlled discharge of contained layer of powder on conveyor belt that advances through pre-pressing rollers to mould and pressing punch |
| IT1306079B1 (en) * | 1998-06-02 | 2001-05-29 | Ariostea S P A | POWDER FEEDING DEVICE TO THE PRESS FOR FORMING CERAMIC TILES |
| IT1312055B1 (en) * | 1999-04-09 | 2002-04-04 | Marazzi Gruppo Ceramiche S P A | METHOD, LOADING AND PRESSING DEVICE FOR THE PRODUCTION OF TILES WITH STRIPS OR VEINS IN THE MASS. |
| IT246960Y1 (en) * | 1999-12-21 | 2002-04-10 | Marazzi Gruppo Ceramiche S P A | PRESS FOR THE PRODUCTION OF TILES EQUIPPED WITH A PERFECT LOADING DEVICE. |
-
2004
- 2004-01-08 IT ITRE20040001 patent/ITRE20040001A1/en unknown
-
2005
- 2005-01-03 CN CN2005800018127A patent/CN1906001B/en not_active Expired - Fee Related
- 2005-01-03 MX MXPA06007668A patent/MXPA06007668A/en not_active Application Discontinuation
- 2005-01-03 WO PCT/IB2005/000025 patent/WO2005068146A2/en not_active Ceased
- 2005-01-03 EP EP05702196A patent/EP1701830A2/en not_active Withdrawn
- 2005-01-03 BR BRPI0506669-7A patent/BRPI0506669A/en not_active IP Right Cessation
- 2005-01-03 RU RU2006123124/03A patent/RU2006123124A/en not_active Application Discontinuation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5554393A (en) * | 1992-02-26 | 1996-09-10 | Cca Inc. | Apparatus for supplying particles and/or granules to form a layer of prescribed thickness |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12109725B2 (en) | 2018-03-26 | 2024-10-08 | System Ceramics S.P.A. | Method for pressing ceramic slabs |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1701830A2 (en) | 2006-09-20 |
| WO2005068146A2 (en) | 2005-07-28 |
| RU2006123124A (en) | 2008-02-20 |
| BRPI0506669A (en) | 2007-05-15 |
| MXPA06007668A (en) | 2007-01-26 |
| ITRE20040001A1 (en) | 2004-04-08 |
| WO2005068146A3 (en) | 2005-10-27 |
| CN1906001A (en) | 2007-01-31 |
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