[go: up one dir, main page]

CN1906001B - Method and apparatus for pre-arranging powder to form tiles or slabs - Google Patents

Method and apparatus for pre-arranging powder to form tiles or slabs Download PDF

Info

Publication number
CN1906001B
CN1906001B CN2005800018127A CN200580001812A CN1906001B CN 1906001 B CN1906001 B CN 1906001B CN 2005800018127 A CN2005800018127 A CN 2005800018127A CN 200580001812 A CN200580001812 A CN 200580001812A CN 1906001 B CN1906001 B CN 1906001B
Authority
CN
China
Prior art keywords
powder
equipment
funnel
belt
falls
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2005800018127A
Other languages
Chinese (zh)
Other versions
CN1906001A (en
Inventor
S·斯卡尔多维
S·瓦利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sacmi Imola SC
Original Assignee
Sacmi Imola SC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sacmi Imola SC filed Critical Sacmi Imola SC
Publication of CN1906001A publication Critical patent/CN1906001A/en
Application granted granted Critical
Publication of CN1906001B publication Critical patent/CN1906001B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0295Treating the surface of the fed layer, e.g. removing material or equalization of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/10Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/123Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

A plant (1) for prearranging powders (33) for forming ceramic tiles or slabs, comprising means (3) for feeding the powders (33), a hopper (34), and a movable fall-on surface (2, 200, 250) positioned below the hopper (34), to receive the powders (33) discharged from the hopper (34.) and advance them along an advancement direction, said hopper (34) io presenting a prismatic shape having a front face(43a) and a rear face (34b) which lie opposite each other transverse to the advancement direction of the fall-on surface (2, 200, 250), the distance (B) between said faces (43a, 34b) being substantially equal to the thickness (S) of the powder strip (100, 100') to be compacted deposited on said surface (2, 200), said powder strip (100, 100') reproducing the same arrangement as the mixture of powders (33) within the hopper (34).

Description

用于预布置形成瓷砖或板的粉末的方法和设备 Method and apparatus for pre-arranging powder to form tiles or slabs

技术领域technical field

本发明涉及一种形成瓷砖和板的预布置方法和设备。The present invention relates to a pre-layout method and apparatus for forming tiles and slabs.

背景技术Background technique

在陶瓷领域的研究当前目标在于获得仿制诸如大理石和花岗岩之类的天然石材的产品。这些产品特征在于存在延伸通过板整个厚度的连续的任意图形的纹理。Research in the field of ceramics is currently aimed at obtaining products that imitate natural stones such as marble and granite. These products are characterized by the presence of a continuous random pattern of grain extending through the entire thickness of the board.

这种瓷砖或板通过由液压挤压机来压实以预先布置或任意方式不同地混合在一起的半干燥雾化的磨碎的或再成粒状的粉末而制成。Such tiles or slabs are produced by compacting semi-dry atomized ground or regranulated powders in a prearranged or arbitrary manner mixed together by hydraulic presses.

具体地说,粉末混合物通过合适的装置沉积在设置于挤压机的硬钢模具的成形腔内,并随后被挤压来获得产品。Specifically, the powder mixture is deposited by suitable means in the forming cavity of the hard steel die provided in the extruder and then extruded to obtain the product.

相同的申请人已经想出一种砖形成方法,其在意大利专利申请RE2001A000129中描述。The same applicant has devised a method of brick formation which is described in Italian patent application RE2001A000129.

该方法包括在漏斗中以预先布置和/或任意方式沉积不同特性的粉末混合物,以便在漏斗中产生粉末堆,这些粉末提供在堆内不同布置的纹理,同时在支架的平移方向以及在其垂直方向上漏斗具有尺寸等于在成形挤压机中的模具腔的尺寸的排放嘴;从所述粉末堆连续收回的部分,在支架平移方向上其具有等于漏斗嘴的尺寸的分数的尺寸,并且在垂直方向上具有与漏斗嘴相同的尺寸,藉此从所示堆收回粉末的整个层;通过支架以整齐方式在所述至少一个腔的内部沉积所述层,并且挤压粉末。The method consists in depositing in a hopper a mixture of powders of different properties in a prearranged and/or arbitrary manner in order to create in the hopper a pile of powders that provide textures that are differently arranged within the pile, both in the translational direction of the support as well as in its vertical direction directionally the funnel has a discharge mouth with dimensions equal to the dimensions of the die cavity in the forming extruder; the part continuously withdrawn from the powder pile has dimensions equal to a fraction of the dimension of the funnel mouth in the direction of translation of the support, and in Vertically having the same dimensions as the mouth of the funnel, whereby the entire layer of powder is withdrawn from the pile shown; said layer is deposited in a neat manner inside said at least one cavity by means of the holder, and the powder is pressed.

通过包括用于容纳粉末混合物的固定漏斗实现所描述的方法,上述粉末混合物表现出模仿天然石材的整体纹理。与成形挤压机的腔具有相同平面尺寸的漏斗的下部嘴相关联有可移动装置,例如惯常的装置支架,其布置用于在腔中沉积从漏斗收回的连续的粉末部分,直到腔完全填满为止。The described method is achieved by including a fixed funnel for containing a powder mixture exhibiting an overall texture imitating natural stone. The lower mouth of the hopper having the same planar dimensions as the cavity of the forming extruder is associated with movable means, such as a customary device holder, arranged for depositing in the cavity successive powder fractions withdrawn from the hopper until the cavity is completely filled until full.

文献EP1110689公开一种包括挤压模具的砖挤压压力机,在上述挤压模具内装料装置(14、114)倾倒要被挤压的粉末。装料装置(14、114)依次包括具有底部(37、137)的装料箱(18、118),该底部(37、137)根据命令打开并且在压力机外部的装料位置和在压力机内用于倾倒入模具的位置之间运行。在其装料位置的箱是要被挤压的粉末输入其内的近侧装置(15、16、17、115、116、117),并且在其倾倒位置的箱底部打开以便将粉末倾倒入模具内。在一种实施例中,箱底部制成具有在平滑闭合位置和倾斜倾倒位置之间根据命令旋转开关的多个平行板(37)。在另一种实施例中,打开的底部制成为具有运行闸门(137)。Document EP1110689 discloses a brick extrusion press comprising an extrusion die in which a charging device (14, 114) pours the powder to be extruded. The charging device (14, 114) in turn comprises a charging box (18, 118) having a bottom (37, 137) which is opened on command and which is in a charging position outside the press and in a Runs within the position for pouring into the mould. The box in its filling position is the proximal device (15, 16, 17, 115, 116, 117) into which the powder to be extruded is fed, and the bottom of the box in its pouring position is open for pouring the powder into the mold Inside. In one embodiment, the tank bottom is made with a plurality of parallel plates (37) that rotate on command between a smooth closed position and an inclined dumping position. In another embodiment, the open bottom is made with a running gate (137).

文献WO9823424公开一种用于挤压粉末化材料以便获得砖的方法,包括在挠性传送装置(3)上分布粉末(1)并且沿着前进方向前进所述粉末通过挤压工位(13),通过在所述挤压工位(13)中的容纳装置容纳在所述传送装置(3)上的所述粉末,在所述挤压工位(13)中挤压所述粉末(1),其特征在于所述容纳装置在所述前进过程中作用在要被挤压的粉末上,并且那些容纳装置在所述挤压过程中持续作用。压实的层(14)朝向模具装置(4)传送,并且通过在模具装置(4)处朝向底部(19)下降冲头(18)而切断和挤压压实层(14)的部分(22)。Document WO9823424 discloses a method for pressing powdered material in order to obtain bricks, comprising distributing powder (1 ) on a flexible conveying device (3) and advancing said powder along an advancing direction through a pressing station (13) , said powder contained on said conveying device (3) by means of accommodating means in said extrusion station (13), said powder (1) being extruded in said extrusion station (13) , characterized in that said containment means act on the powder to be extruded during said advancement and that those containment means continue to act during said extrusion. The compacted layer (14) is conveyed towards the die arrangement (4) and by lowering the punch (18) at the die arrangement (4) towards the bottom (19) the part (22) of the compacted layer (14) is cut off and pressed ).

尽管它们操作良好,但是前述方法和设备不太通用。Although they work well, the aforementioned methods and devices are not very general.

在该方面,如果存在不同尺寸或大表面尺寸的砖的需求,它们表现出缺点和不足。这是因为与模具腔的表面尺寸相一致的漏斗的下嘴周长固定。In this respect, they represent disadvantages and deficiencies if there is a need for bricks of different sizes or large surface sizes. This is because the perimeter of the lower mouth of the funnel is fixed in conformity with the surface dimensions of the mold cavity.

当前技术日益增加着眼于根据市场需求获得具有不同尺寸的瓷砖或板。因此,强烈感到需要更通用的设备和方法,其能够在简单和合理方案的框架内使得砖或板形式能够快速改变,同时避免在已知技术常见的在生产过程中那些长的中断。Current technology is increasingly aimed at obtaining tiles or slabs with different dimensions according to market demands. Therefore, the need is strongly felt for more versatile devices and methods capable of enabling rapid changes in brick or panel form within the framework of a simple and rational solution, while avoiding those long interruptions in the production process that are common in known technologies.

本发明的目的在于提供一种特别但不排除地在连续型挤压机中形成瓷砖或板的方法。It is an object of the present invention to provide a method for forming tiles or slabs, particularly but not exclusively, in an extruder of continuous type.

发明内容Contents of the invention

通过本发明的方法实现上述目的。本发明提供了一种形成瓷砖或板的方法,包括步骤:将具有不同特性和/或颜色的粉末混合物供送到具有长方体形状的漏斗,该漏斗具有在漏斗的前面和后面之间限定的装置孔和排放孔;通过排放孔将在漏斗中存在的粉末的带沉积到沿前进方向前进的位于下方的落上表面上;所述带具有与漏斗排放孔相同的宽度和厚度;压实所述粉末带,其特征在于,压实发生在落上表面上。The above objects are achieved by the method of the present invention. The present invention provides a method of forming tiles or slabs comprising the steps of feeding a powder mixture having different properties and/or colors to a hopper having the shape of a cuboid having means defined between the front and the back of the hopper holes and discharge holes; through the discharge holes, a strip of powder present in the funnel is deposited onto the lower falling surface advancing in the forward direction; the strip has the same width and thickness as the discharge holes of the funnel; compacting the A powder belt, characterized in that compaction occurs on the drop-on surface.

根据进一方面,本发明提供了用于形成瓷砖或板的设备,其具有结构和功能特征以便满足前述需求,而同时避免了已知技术的所述缺点。用于预先布置用于形成瓷砖或板的粉末的设备,包括:用于供送具有不同特性和/或颜色的粉末的供送装置;长方体形状的漏斗,其具有在漏斗前面和后面之间限定的装置孔和排放孔,用于容纳从供送装置到达的粉末;以距离前面的底部给定距离S放置在漏斗排放孔下方的可移动落上表面,以便接收从排放孔排放的粉末并且以要被压实的厚度为S的粉末带的形式沿着前进方向推进粉末;用于压实粉末带的装置,其特征在于,用于压实的装置放置在落上表面以上。According to a further aspect, the present invention provides an apparatus for forming tiles or slabs, having structural and functional characteristics in order to meet the aforementioned needs, while avoiding said disadvantages of the known technology. Apparatus for pre-arranging powder for forming tiles or slabs, comprising: feeding means for feeding powders of different properties and/or colours; a cuboid-shaped funnel with a a device hole and a discharge hole for receiving powder arriving from the feeding device; a movable drop-on surface placed below the discharge hole of the funnel at a given distance S from the bottom of the front, so as to receive the powder discharged from the discharge hole and to The form of a powder ribbon of thickness S to be compacted advances the powder in the direction of advance; means for compacting the powder ribbon, characterized in that the means for compacting are placed above the falling surface.

附图说明Description of drawings

在附图中所示视图的帮助下,在阅读通过非限制实例方式提供的随后描述的基础上,本发明的进一步特征和优点将变得明显,其中:Further characteristics and advantages of the invention will become apparent on the basis of reading the ensuing description, provided by way of non-limiting examples, with the aid of the views shown in the accompanying drawings, in which:

图1是根据本发明的设备的第一实施例的示意侧视图;Figure 1 is a schematic side view of a first embodiment of a device according to the invention;

图2是图1的设备的前视图,具有截面示出的漏斗;Figure 2 is a front view of the apparatus of Figure 1, with the funnel shown in section;

图3示出本发明的第二实施例;Figure 3 shows a second embodiment of the invention;

图4示出使用图1的设备的一种方法;Figure 4 illustrates a method of using the device of Figure 1;

图5和6示出使用图1的设备的替换方法的两种应用;Figures 5 and 6 illustrate two applications of alternative methods using the apparatus of Figure 1;

图7示出本发明的第三实施例;Figure 7 shows a third embodiment of the present invention;

图8示出本发明的第四实施例;Figure 8 shows a fourth embodiment of the present invention;

图9A-9E示出本发明的漏斗的排放孔的替换构造;Figures 9A-9E illustrate alternative configurations of the discharge aperture of the funnel of the present invention;

图10示出本发明的设备的进一步实施例。Figure 10 shows a further embodiment of the device of the invention.

具体实施方式Detailed ways

参照所述视图,参考标号1整体上指示根据本发明用于形成瓷砖或板的设备。Referring to said views, the reference number 1 indicates as a whole an apparatus for forming tiles or slabs according to the invention.

根据本发明的一个实施例,所述设备1包括落上表面,所述表面在该实例中为传送带2,在其上放置整体由3指示的装置,该装置3用于供送粉末33的混合物以便在带2、吸取刮削系统4、连续挤压工位5和切割工位6上产生连续的或不连续的粉末带100.According to one embodiment of the invention, said device 1 comprises a drop-on surface, in this example a conveyor belt 2 , on which is placed a device, indicated in its entirety at 3 , for feeding a mixture of powders 33 In order to produce a continuous or discontinuous powder belt 100 on the belt 2, the suction scraping system 4, the continuous extrusion station 5 and the cutting station 6.

用于供送粉末33的混合物的所述装置在图1的实例中包括用于供送不同特性和/或颜色的粉末33的三个导管32、粉末的收集表面31和推进器30。Said means for feeding a mixture of powders 33 comprise in the example of FIG. 1 three conduits 32 for feeding powders 33 of different properties and/or colours, a collection surface 31 for the powders and a pusher 30 .

三个导管32通过未示出的供送系统供送有雾化粉末33,每个导管32供送有与剩余导管的粉末颜色不同的粉末33。可替换地,几个导管32能够供送有相同颜色的粉末,或者供送有不同颜色的粉末的预成形混合物,假若所有导管包含至少两种不同颜色的粉末。Three conduits 32 are fed with atomized powder 33 by a feed system not shown, each conduit 32 being fed with a powder 33 of a different color than the powder of the remaining conduits. Alternatively, several conduits 32 can be fed with powder of the same colour, or a preformed mixture of powders of different colours, provided all conduits contain powders of at least two different colours.

尽管供送导管32在例示的实例中数量为三个,但是如果需要它们的数量能够更大或更小。Although the supply conduits 32 are three in number in the illustrated example, they could be larger or smaller in number if desired.

导管32垂直于传送带2的轴线分别可滑动地支撑在导向器320上。The guide tubes 32 are respectively slidably supported on the guides 320 perpendicular to the axis of the conveyor belt 2 .

粉末33以预布置或任意方式通过供送导管32沉积在收集表面31上。The powder 33 is deposited on the collection surface 31 through the feed conduit 32 in a prearranged or arbitrary manner.

通过修改设置有未示出关闭闸阀的不同分配导管32的开启的顺序和时间而能够控制粉末33分配在收集表面31上的方式。The way the powder 33 is distributed on the collecting surface 31 can be controlled by modifying the sequence and timing of opening of the different dispensing conduits 32 provided with not shown closing gate valves.

例如,通过导管32在收集表面31上方横移行进的合适水平路径能够复制天然石材的纹理类型的板。然而能够使用固定的粉末供送导管,尽管使用可移动的导管是优选的。For example, a suitable horizontal path traversed by the conduit 32 over the collection surface 31 can replicate a grain-type slab of natural stone. It is however possible to use a fixed powder supply conduit, although the use of a movable conduit is preferred.

收集表面31布置为基本水平并且优选设置有用于保持粉末33的相对垂直侧壁36。The collection surface 31 is arranged substantially horizontal and is preferably provided with opposite vertical side walls 36 for holding the powder 33 .

在图中截面示出的推进器30在两个侧壁36的横向放置在收集表面31以上。The impeller 30 , shown in section in the figure, is placed above the collection surface 31 transverse to the two side walls 36 .

推进器30的底部与收集表面31的粉末落上表面相接触,并且由已知因此未示出的装置操作而在收回位置和前进位置之间可移动。The bottom of the pusher 30 is in contact with the powder fall-on surface of the collection surface 31 and is movable between a retracted position and an advanced position, operated by known and therefore not shown means.

推进器30沿着在下面的带2的运动方向移动。The pusher 30 moves in the direction of movement of the underlying belt 2 .

推进器30能够由可移动盘301(图7)替换,该可移动盘301推动位于收集表面31上的粉末33。The pusher 30 can be replaced by a movable disc 301 ( FIG. 7 ) which pushes the powder 33 on the collection surface 31 .

在收集表面31的自由边缘,也即在与当推进器30处于收回位置时该推进器30占据的边缘相对的边缘处,具有接收由推进器30在从其收回位置到其前进位置移动中所推动的粉末33的漏斗34。At the free edge of the collecting surface 31, that is to say at the edge opposite to the edge occupied by the pusher 30 when the pusher 30 is in the retracted position, there is a collection area which receives the movement of the pusher 30 from its retracted position to its advanced position. A funnel 34 for propelled powder 33 .

漏斗34垂直位于在该实例中为带2的可移动落上表面上,同时装置孔37靠近收集表面31的自由边缘放置并且排放孔38放置在带2之上在该带的附近,然而避免与带2的表面直接接触。The funnel 34 is positioned vertically on the movable drop-on surface which in this example is the belt 2, while the device hole 37 is placed close to the free edge of the collection surface 31 and the discharge hole 38 is placed above the belt 2 in the vicinity of the belt, however avoiding contact with the belt 2. The surfaces of strip 2 are in direct contact.

有益地,所述漏斗34表现为棱柱形状,其具有两个相对面基本上垂直于带2的前进方向,所述面以基本上等于要被压实的粉末带100的厚度“S”的距离“B”分开放置。Advantageously, said funnel 34 exhibits a prismatic shape with two opposing faces substantially perpendicular to the direction of advancement of the belt 2 , said faces at a distance substantially equal to the thickness "S" of the powder belt 100 to be compacted. "B" is placed separately.

优选地,如所示,漏斗34具有长方体形状,其具有两个较大的面,即,前面34a和后面34b,垂直于带2的前进方向,并且所述面以基本上等于将要获得且随后要被压实的连续粉末带100的厚度的距离“B”分开放置。Preferably, as shown, the funnel 34 has the shape of a cuboid with two larger faces, namely, the front 34a and the rear 34b, perpendicular to the direction of advancement of the belt 2, and said faces are substantially equal to the A distance "B" of the thickness of the continuous powder ribbon 100 to be compacted is placed apart.

刚好小于在收集表面31和带2的前进平面之间的距离的漏斗34(图1)的高度在设备1的尺寸基础上选择以便确保粉末33沿着排放孔38(图2)的整个宽度“L”存在。The height of the funnel 34 ( FIG. 1 ), which is just less than the distance between the collecting surface 31 and the plane of advancement of the belt 2, is selected on the basis of the dimensions of the device 1 in order to ensure that the powder 33 is along the entire width of the discharge hole 38 ( FIG. 2 ). L" exists.

平行于前进方向在那些漏斗面之间的距离“L”等于所需的连续粉末带100的宽度,高度尺寸H大致在漏斗宽度L的基础上选择,它们从0.2L到2L,优选从0.5L到1.5L变化。The distance "L" between those funnel faces parallel to the direction of advancement is equal to the desired width of the continuous powder belt 100, and the height dimension H is chosen roughly on the basis of the funnel width L, which is from 0.2L to 2L, preferably from 0.5L It changes to 1.5L.

根据本发明的优选替换实施例,漏斗34的后面34b的下端能够以离开带2的表面0和S之间(大致在0和3mm之间)的距离“h1”放置,其中S是要被压实的粉末带100的所需厚度,前面34a以等于要被压实的粉末带100的厚度S的距离定位(图7)。According to a preferred alternative embodiment of the present invention, the lower end of the rear face 34b of the funnel 34 can be placed at a distance "h1" from the surface of the belt 2 between 0 and S (approximately between 0 and 3 mm), where S is to be pressed The desired thickness of the solid powder belt 100, the front face 34a is positioned at a distance equal to the thickness S of the powder belt 100 to be compacted (FIG. 7).

为了通过相同的设备1获得要被压实的粉末带100的任意厚度S,能够使得前面34a沿着粉末前进方向移动以便使得在前面34a和后面34b之间的距离B可变化。In order to obtain any thickness S of the powder ribbon 100 to be compacted by the same device 1, it is possible to move the front face 34a along the powder advancing direction so that the distance B between the front face 34a and the rear face 34b is variable.

替换地,并且等价地,能够使得后面34b或两个面移动。Alternatively, and equivalently, the rear face 34b or both faces could be moved.

在进一步实施例中,前面34a和/或后面34b倾斜离开垂直于落上表面的位置,以便获得比上部装置孔37更宽的下部排放孔38(图9A-9D)。In a further embodiment, the front face 34a and/or the rear face 34b are angled away from a position perpendicular to the drop-on surface to obtain a lower discharge aperture 38 that is wider than the upper fixture aperture 37 (FIGS. 9A-9D).

以此方式,在排放孔38处测量的在漏斗34的前面34a和后面34b之间的距离(等于“B+d”)大于在装置孔37处测量的距离(等于“B”),然而,在排放孔38处的距离“B+d”应当小于在排放孔38和落上表面之间的距离的两倍。In this way, the distance between the front face 34a and the rear face 34b of the funnel 34 (equal to "B+d") measured at the discharge aperture 38 is greater than the distance measured at the device aperture 37 (equal to "B"), however, The distance "B+d" at the discharge hole 38 should be less than twice the distance between the discharge hole 38 and the drop-on surface.

优选地,在排放孔38处在两个面34a、34b之间的距离和在装置孔37处的距离差“d”应当在0和5mm之间,更优选在1和3mm之间。作为使用其垂直前面34a和后面34b完全平坦的漏斗34的替换,漏斗面能够使得限定排放孔38的它们的下端成形为具有曲率Ri、Re(图9A)的半径,以便方便粉末33在前进方向上从漏斗34排出,因此防止具有平面的漏斗34会遇到的流出速度差。Preferably, the difference "d" in the distance between the two faces 34a, 34b at the discharge hole 38 and at the device hole 37 should be between 0 and 5 mm, more preferably between 1 and 3 mm. As an alternative to using a completely flat funnel 34 with its vertical front 34a and back 34b, the funnel faces can be such that their lower ends defining the discharge holes 38 are shaped with radii of curvature Ri, Re (FIG. Discharge from the funnel 34 above, thus preventing the outflow velocity difference that would be encountered with a funnel 34 having a flat surface.

指出,前面34a的曲率Ri的半径能够从要被压实的粉末带100的厚度的0到2倍变化,并且后面34b的曲率Re的半径能够从要被压实的粉末带100的厚度的2到4倍变化。Note that the radius of curvature Ri of the front 34a can vary from 0 to 2 times the thickness of the powder ribbon 100 to be compacted, and the radius of curvature Re of the rear 34b can vary from 2 times the thickness of the powder ribbon 100 to be compacted. to a 4-fold change.

其它构造也是可能的,例如在图9B、9C所示,其中曲率Ri的内径和曲率Re的外径的曲率是如图9A所示的“向后”,从而使在漏斗34的前面34a上的流动慢下来并使离开漏斗34的粉末33具有想要的旋转,而没有过度的变形。Other configurations are also possible, such as shown in FIGS. 9B, 9C, where the curvature of the inner diameter of curvature Ri and the outer diameter of curvature Re are "backwards" as shown in FIG. The flow slows down and gives the powder 33 exiting the hopper 34 the desired swirl without excessive deformation.

在进一步的替换例中,在前面描述的其中前面34a和后面34b的端部均成形为具有曲率的半径的方案上改进,前面34a的弯曲部分由辊41替换,该辊41在与粉末33的流出相同的方向上旋转并且具有半径Ri(图9F)。In a further alternative, improving on the previously described scheme in which the ends of the front face 34a and the rear face 34b are shaped to have a radius of curvature, the curved portion of the front face 34a is replaced by a roller 41 which is in contact with the powder 33 The outflow rotates in the same direction and has a radius Ri (Fig. 9F).

所述旋转辊41沿着前面34a的整个宽度L轴向延伸,限制排放孔38,并且放置成使得其回转表面正切于所述前面34a的内表面,并且离开带2的表面等于所需粉末带100的厚度S的距离。Said rotating roller 41 extends axially along the entire width L of the front face 34a, delimits the discharge orifice 38, and is placed such that its surface of revolution is tangential to the inner face of said front face 34a and leaves the surface of the belt 2 equal to the desired powder belt The distance of the thickness S of 100.

在排放孔38处的距离“B”应当基本上等于所述粉末带100的所述厚度“S”,使得通过辊41,粉末33能够有益地传送到带2上,同时保持基本上不改变它们在漏斗34内拥有的布置;当所述布置能够给粉末带100预定的期望图形外观时该优点特别有用,例如天然石材的典型纹理。The distance "B" at the discharge hole 38 should be substantially equal to the thickness "S" of the powder belt 100 so that the powder 33 can be beneficially conveyed to the belt 2 by means of the rollers 41 while remaining substantially unchanged. Having an arrangement within the funnel 34; this advantage is particularly useful when said arrangement is able to give the powder ribbon 100 a predetermined desired graphic appearance, such as the typical grain of natural stone.

旋转辊41能够空转安装,使得当粉末33通过漏斗34到带2时,辊41的旋转由粉末33的摩擦引起。The rotating roller 41 can be mounted idly so that the rotation of the roller 41 is caused by the friction of the powder 33 as it passes through the hopper 34 to the belt 2 .

可替换地,所述辊41能够机动化并且进行旋转使得其周速度等于带2的前进速度并且与带2的前进速度相同方向;这能够通过如下方式获得:将辊41连接到独立的齿轮马达上或者经由合适的传动系统将它连接到带2的驱动构件上。Alternatively, said roller 41 can be motorized and rotated so that its peripheral speed is equal to and in the same direction as the advancing speed of the belt 2; this can be obtained by connecting the roller 41 to a separate gear motor or connect it to the drive member of the belt 2 via a suitable transmission system.

其次,旋转的辊41能够制动,也即与制动装置相关联来使得其相对于在漏斗34内粉末33的流出速度并因此相对于带2的速度慢下来.最后,在本发明进一步实施例中,漏斗34的中心平面能够以预定倾斜度“α”相对要被压实的粉末带100的前进方向倾斜(图9D).Secondly, the rotating roller 41 can be braked, that is to say associated with a braking device so that it slows down relative to the outflow speed of the powder 33 in the hopper 34 and thus relative to the speed of the belt 2. Finally, in a further embodiment of the invention In one example, the center plane of the funnel 34 can be inclined with a predetermined inclination "α" relative to the advancing direction of the powder belt 100 to be compacted (FIG. 9D).

本实施例特别有益的是所述中心平面在粉末带100的前进方向上从顶部向下也即以负倾斜度“α”相对传送带2倾斜(图9E)。This embodiment is particularly advantageous in that said center plane is inclined relative to the conveyor belt 2 in the direction of advancement of the powder belt 100 from the top down, ie with a negative inclination "α" ( FIG. 9E ).

在该情况下,在漏斗34中粉末33的实际重量基本上仅仅作用在后面34b上,以便有益地减小位于前面34a处的粉末层的混合,上述粉末层是限定离开粉末带100的上部可见部分的粉末层。In this case, the actual weight of the powder 33 in the hopper 34 acts substantially only on the rear face 34b, so as to advantageously reduce the mixing of the powder layer located at the front face 34a, said powder layer being defined away from the upper part of the powder belt 100 visible Part of the powder layer.

因此,当所述粉末层以预定布置放置在漏斗34中以给出带100所需图形外观(例如天然石材纹理)时,该实施例使得它们能够传递到带2上,同时防止它们的过度变形。在操作中,参照图1,用于粉末33的适当操纵的供送导管通过重力沉积包含在它们中的粉末33到收集表面31上,以便复制期望的纹理。当粉末33已经沉积在表面31上时,推进器30从其收回位置驱动到其前进位置,以便朝向垂直放置在带2上方的漏斗34推动粉末33堆,然后返回其收回位置并且使得能够用于粉末33的新的装置循环。Thus, this embodiment enables the transfer of said powder layers onto the belt 2 while preventing their excessive deformation when they are placed in the funnel 34 in a predetermined arrangement to give the belt 100 a desired graphic appearance (such as a natural stone texture) . In operation, referring to FIG. 1 , suitably steered supply conduits for powder 33 deposit the powder 33 contained in them onto the collection surface 31 by gravity in order to reproduce the desired texture. When the powder 33 has been deposited on the surface 31, the pusher 30 is driven from its retracted position to its advanced position in order to push the pile of powder 33 towards the funnel 34 placed vertically above the belt 2, then returns to its retracted position and enables the A new unit cycle of powder 33.

粉末33堆在通过重力到达漏斗34中时逐渐地从其底部向上朝向排放孔38沉降。The pile of powder 33 gradually settles from its bottom upwards towards the discharge orifice 38 as it reaches the funnel 34 by gravity.

由于在排放孔38和传送带2的表面之间的距离等于要被沉积的粉末带100的厚度“S”,初始落下的粉末33堆的部分直接沉积在带2上,其在该情况下代表粉末33的落上表面。Since the distance between the discharge hole 38 and the surface of the conveyor belt 2 is equal to the thickness "S" of the powder belt 100 to be deposited, the part of the pile of powder 33 that initially falls is deposited directly on the belt 2, which in this case represents the powder 33's fall on the surface.

当漏斗34装满时,使得带2沿着在图中由箭头指示的前进方向前进,因此使得漏斗34变空。When the funnel 34 is full, the belt 2 is made to advance in the advancing direction indicated by the arrow in the figure, thus making the funnel 34 empty.

前述操作能够不连续(图4、6)或连续(图1、5、7)进行,该后一模式增加设备1的生产率。The aforementioned operations can be carried out discontinuously ( FIGS. 4 , 6 ) or continuously ( FIGS. 1 , 5 , 7 ), this latter mode increasing the productivity of the plant 1 .

换句话说,连续沉积在漏斗34中的粉末33堆通过其体积复制天然石材的板,竖直地位于垂直于带2的方向上。实际上由连续粉末带100表示的该板在带前进过程中通过重力沉积在带2上,同时维持在漏斗34内粉末33的先前获得的布置。In other words, the pile of powder 33 continuously deposited in the hopper 34 replicates, by its volume, a slab of natural stone, lying vertically in a direction perpendicular to the belt 2 . This plate, in fact represented by the continuous powder belt 100 , is deposited by gravity on the belt 2 during its advancement, while maintaining the previously obtained arrangement of the powder 33 within the hopper 34 .

优选地,在带前进方向上漏斗34的下游,放置吸取刮削系统4,其包括用于刮削粉末带100的上表面的惯常装置40。Preferably, downstream of the funnel 34 in the direction of advance of the belt, a suction scraping system 4 is placed comprising customary means 40 for scraping the upper surface of the powder belt 100 .

示意性说明但是由于其是已知的类型而没有详细描述的所述吸取系统4使得粉末的薄表面层从带100去除,藉此突出在粉末带100中存在的不同颜色粉末的布置和对比。由带2引导的粉末带100然后到达也是已知类型的连续的挤压工位5。所述挤压工位5包括放置在传送带2上方的压实带50以便压实粉末带100并且获得连续的压实的物品。Said suction system 4 , illustrated schematically but not described in detail since it is of a known type, enables a thin superficial layer of powder to be removed from the belt 100 , thereby highlighting the arrangement and contrast of different colored powders present in the powder belt 100 . The powder belt 100 guided by the belt 2 then reaches a continuous extrusion station 5 of also known type. Said pressing station 5 comprises a compacting belt 50 placed above the conveyor belt 2 in order to compact the powder belt 100 and obtain a continuous compacted article.

基本上,压实发生在传送带2的表面和位于上方的平行压实带50的表面之间。粉末带100通过平行于带2的前进方向在侧向提供容纳装置而被侧向保持在带2上,上述容纳装置在该实例中是两个侧向容纳壁35,这两个侧向容纳壁35中仅仅一个在图中可见。所获容纳壁35优选延伸远到压实的终点。Basically, compaction takes place between the surface of the conveyor belt 2 and the surface of the parallel compaction belt 50 located above. The powder belt 100 is held laterally on the belt 2 by laterally providing accommodation means parallel to the advancing direction of the belt 2, said accommodation means being in this example two lateral accommodation walls 35 which Only one of the 35 is visible in the figure. The resulting containment wall 35 preferably extends as far as the end of the compaction.

通过压实带50产生的压实足够获得不需要进一步压实的压实物品,然而在某些情况下,压实形成意欲用于随后最终压实的可操纵或处理的预压实物品。The compaction produced by the compaction belt 50 is sufficient to obtain a compacted article that does not require further compaction, however in some cases the compaction forms a manipulable or disposed pre-compacted article intended for subsequent final compaction.

在压实终点时,物品通过惯常切割装置在切割工位6分割为预定尺寸的板。在说明的实例中,所述切割工位6包括用于在垂直于带2的前进方向的方向上切割的两个旋转刀片60,以及至少进一步的两个旋转刀片61,其中仅仅一个旋转刀片61在图中可见,用于在带2的前进方向上切割压实的物品。At the end of the compaction, the article is divided into panels of predetermined dimensions by customary cutting means at the cutting station 6 . In the illustrated example, said cutting station 6 comprises two rotary blades 60 for cutting in a direction perpendicular to the advancing direction of the strip 2, and at least a further two rotary blades 61, of which only one rotary blade 61 Visible in the figure, for cutting compacted items in the advancing direction of the belt 2 .

优选地,描述的设备1通过控制操作的未示出的处理器管理。Preferably, the described device 1 is managed by a processor, not shown, controlling the operations.

根据替换实施例,设备1能够提供用于给漏斗34供料的双系统(图3)。According to an alternative embodiment, the device 1 can provide a double system for feeding the funnel 34 ( FIG. 3 ).

基本上,在漏斗34的装置孔37一侧具有另一收集表面31′,也设置有用于粉末33′的供送导管32′和推进器30′,它们与已经描述的那些相同,并且围绕漏斗34的轴线位于对称的位置。Basically, on the side of the device hole 37 of the funnel 34 there is another collecting surface 31', also provided with a feed duct 32' and a pusher 30' for the powder 33', which are the same as those already described and which surround the funnel The axis of 34 is located in a symmetrical position.

具有双供送装置3和3′,两个装置的操作能够在带2上同步产生连续的粉末带100,因此提高了从漏斗34的粉末排放的连续性。With the double feeding means 3 and 3', the operation of both means can simultaneously produce a continuous powder belt 100 on the belt 2, thus improving the continuity of the powder discharge from the hopper 34.

根据进一步替换优选实施例,如图7所示,供送装置3除了在图1中已经示出的那些之外还包括粉末装置漏斗322和供送传送带321。实践中,来自粉末装置漏斗322的基本颜色的粉末和从导管32起源的不同特性和/或颜色的粉末均落在大致水平布置的供送传送带321上,预先布置的路径由未示出的合适的电子控制系统控制。According to a further alternative preferred embodiment, as shown in FIG. 7 , the feed device 3 comprises a powder device hopper 322 and a feed conveyor belt 321 in addition to those already shown in FIG. 1 . In practice, the powder of the basic color from the powder unit hopper 322 and the powder of different properties and/or colors originating from the conduit 32 fall on a substantially horizontally arranged feeding conveyor belt 321, the pre-arranged path being determined by a suitable not shown. Electronic control system control.

供送带321排放以该方式预装置的粉末到粉末33的收集表面31上。The feed belt 321 discharges the powder prepacked in this way onto the collection surface 31 of the powder 33 .

供送带321能够固定在一个位置,或者与推进器30的行程同步(或者不同步)。The feed belt 321 can be fixed in one position, or be synchronized (or not) with the stroke of the pusher 30 .

优选地,设备1提供有第二供送系统3′,其整体上类似于前面的系统并且围绕通过漏斗34的垂直对称平面与之对称布置(图7)。Preferably, the device 1 is provided with a second feeding system 3', which is generally similar to the previous system and arranged symmetrically thereto about a vertical plane of symmetry passing through the funnel 34 (Fig. 7).

另外,具有多个管道的装置头400正好放在漏斗34的装置孔37以上,如图7中可见。该头400直接排放入漏斗34内而没有经过供送带321或推进器30(或盘301),获得进一步的效果,特别是与粉末堆相比较很薄(细)和明显的层和纹理。In addition, a device head 400 with multiple conduits is placed just above the device hole 37 of the funnel 34, as can be seen in FIG. 7 . The heads 400 are discharged directly into the funnel 34 without passing through the feed belt 321 or the pusher 30 (or the disc 301 ), achieving further effects, especially very thin (fine) and pronounced layers and textures compared to powder piles.

用于形成本发明的瓷砖和板的方法和设备也能够用于将粉末层100′沉积在连续单色基板200(图5)的表面上,上述基板200使用整体上由7和8指示的已知技术的装置在先获得。The methods and apparatus for forming tiles and panels of the present invention can also be used to deposit a powder layer 100' on the surface of a continuous monochrome substrate 200 (FIG. The device of the known technology is obtained first.

已知技术的所述装置包括例如排放导管7、漏斗70、用于调整所述基板200厚度的水准杆72、和布置来提供材料的稍微压实的可能工位80,以便避免基板200与粉末层100′的可能的“再混合”。Said device of known art comprises, for example, a discharge duct 7, a funnel 70, a leveling rod 72 for adjusting the thickness of said substrate 200, and a possible station 80 arranged to provide a slight compaction of the material, in order to avoid the substrate 200 from being mixed with powder. Possible "remixing" of layer 100'.

以此方式通过本发明的方法和设备1可获得的纹理效果不延伸通过最终板的整体,而是仅仅通过表面部分,获得颜色粉末的节省,这些颜色粉末比基板材料更贵。In this way the textural effect achievable by the method and device 1 of the invention does not extend over the entirety of the final board but only through the surface parts, resulting in savings in color powders which are more expensive than the substrate material.

基本上,离开漏斗排放嘴38的粉末33的混合物到达基板200上,该基板200在该第二种情况下代表粉末33的落上表面。Basically, the mixture of powders 33 leaving the discharge nozzle 38 of the funnel reaches the substrate 200 which in this second case represents the falling surface of the powders 33 .

进一步的替换例在图6中示出,其中存在于漏斗中的粉末不连续地沉积在先前由第一不连续挤压系统300形成的砖201上。在施加表面粉末层100′之后,砖201通过辊303传送到第二挤压系统,例如不连续的挤压系统302(图6)。A further alternative is shown in FIG. 6 , in which the powder present in the hopper is deposited discontinuously on the brick 201 previously formed by the first discontinuous extrusion system 300 . After application of the surface powder layer 100', the brick 201 is conveyed by means of rollers 303 to a second extrusion system, for example a discontinuous extrusion system 302 (Fig. 6).

在该情况下,与在其它不连续操作中一样,便利的是为漏斗34提供未示出的闸阀,该闸阀当必要时能够闭合以便防止当砖不在时在排放孔38以下时粉末33的流出。In this case, as in other discontinuous operations, it is convenient to provide the hopper 34 with a gate valve, not shown, which can be closed when necessary in order to prevent the outflow of the powder 33 below the discharge hole 38 when the brick is not present. .

在图10所示实例中,装置盘250用作落上表面,该装置盘与沿着表面340伴随往复运动滑动的支架相关联,以便在腔320内沉积从漏斗34收回的粉末层120,该粉末层120由诸如冲头350之类的惯常装置压实。In the example shown in FIG. 10 , the device tray 250 is used as the drop-on surface, which is associated with a carriage that slides along the surface 340 with a reciprocating motion to deposit the powder layer 120 withdrawn from the funnel 34 within the chamber 320, which The powder layer 120 is compacted by conventional means such as a punch 350 .

支架250的尺寸为允许装置的粉末层120具有等于在漏斗34的面34a、b之间距离B的厚度S。The dimensions of the holder 250 allow the powder layer 120 of the device to have a thickness S equal to the distance B between the faces 34 a, b of the funnel 34 .

在该情况下,通过替换使用从支架250后部延伸的闭合板330能够避免合适的闸阀的使用,藉此即使当处于将粉末层120沉积入腔320内的前进位置时也能够闭合排放孔38.In this case, the use of a suitable gate valve can be avoided by alternatively using a closing plate 330 extending from the rear of the holder 250, whereby the discharge hole 38 can be closed even when in the advanced position for depositing the powder layer 120 into the cavity 320 .

根据本发明,如图8所示,漏斗34的面中之一(前面34a或后面34b)能够由围绕三个辊通过的循环可移动带39的垂直部分构成,以便以类似于已经描述的方式携带排放在其上的材料。According to the invention, as shown in Figure 8, one of the faces of the funnel 34 (the front 34a or the rear 34b) can be constituted by a vertical section of an endless movable belt 39 passing around three rollers, so that in a manner similar to that already described Carries material discharged on it.

优选地,带39的周速度基本上等于带2的速度。Preferably, the peripheral speed of the belt 39 is substantially equal to the speed of the belt 2 .

可替换地,带39能够将成块材料传送入漏斗34内,使得它们沉积在要被压实的粉末100的表面上。Alternatively, the belt 39 can convey the agglomerated material into the funnel 34 so that they are deposited on the surface of the powder 100 to be compacted.

从前面描述将会显然本发明的方法和设备使得所述需求能够满足,同时克服参照已知技术在本说明书的介绍部分陈述的那些缺点。From the foregoing description it will be evident that the method and device of the invention enable said needs to be met while overcoming those disadvantages stated in the introductory part of this description with reference to the known art.

在该方面,本发明的方法和设备使得期望厚度的瓷板能够连续形成有复制天然石材纹理的整体花纹。In this regard, the method and apparatus of the present invention enable porcelain slabs of desired thickness to be continuously formed with an overall pattern replicating the texture of natural stone.

而且所述方法和相关设备使得在漏斗中存在的粉末混合物中形成的纹理能够快速和有效传送到瓷板上。Also said method and related equipment enable the rapid and efficient transfer of the texture formed in the powder mixture present in the hopper to the porcelain plate.

另外,保持在漏斗内的粉末混合物分布用于形成要被压实的粉末带。In addition, the distribution of the powder mixture held in the hopper is used to form the powder ribbon to be compacted.

Claims (33)

1. a method that forms ceramic tile or plate comprises the steps:
-powder (33) mixture that will have different qualities and/or a color is fed to the funnel (34) with rectangular shape, and described funnel (34) has device hole (37) and the discharge orifice (38) that limits between front (34a) at funnel and back (34b);
The band (100, the 100 ') of-powder (33) that will exist in funnel (34) by described discharge orifice (38) deposits on the upper surface that falls (2,200,250) that is positioned at the below that advances along direction of advance;
-described band has width and the thickness identical with the discharge orifice (38) of funnel;
The described powder belt of-compacting (5) (100,100 '),
It is characterized in that described compacting occurs on the upper surface (2,200,250).
2. the method for claim 1 is characterized in that, feed powder (33) mixture comprises the steps: to the step of funnel (34)
-prepare to collect surperficial (31);
-to arrange in advance and/or any-mode is collected powder or mixture of powders that the deposition different qualities is gone up on surface (31) described, go up and produce a plurality of zones collecting surface (31) thus with described powder or mixture of powders,
-promote to go up the powder that exists by propeller (30) to enter in the funnel (34) on collection surface (31).
3. equipment (1) that is used for arranging in advance the powder (33) that is used to form ceramic tile or plate comprising:
-be used for the feeder (3) of the powder (33) that feed has different qualities and/or color;
The funnel of-rectangular shape (34), it has device hole (37) and the discharge orifice (38) that limits between front (34a) at funnel and back (34b), is used to hold the described powder (33) from feeder (3) arrival;
-removable the upper surface (2,200,250) that falls of being placed on described funnel discharge orifice (38) below for set a distance S with the bottom of distance front (34a) is so that receive from the powder (33) of described discharge orifice (38) discharging and be that the form of the powder belt (100,100 ') of S advances powder (33) along direction of advance with the thickness that will be compacted;
-be used for the device (5) of the described powder belt of compacting (100,100 '),
It is characterized in that the described device (5) that is used for compacting is placed on and describedly falls more than the upper surface (2,200,250).
4. equipment as claimed in claim 3 (1) is characterized in that, the lower end of described funnel back (34b) with 0 and S between the distance upper surface that apart falls place.
5. equipment as claimed in claim 3 (1), it is characterized in that, described front (34a) and/or back (34b) are removable along the direction of advance of powder belt (100,100 '), so that make the distance (B) between described front (34a) and back (34b) to change.
6. equipment as claimed in claim 3 (1) is characterized in that, described front (34a) and/or back (34b) tilts to leave position perpendicular to the upper surface that falls (2,200), makes the size of bottom discharge orifice (38) greater than upper unit hole (37).
7. equipment as claimed in claim 3 (1) is characterized in that, the lower end of described front (34a) and/or back (34b) is configured as the have curvature radius of (Ri, Re), makes things convenient for powder on direction of advance (33) to discharge from funnel (34) thus.
8. equipment as claimed in claim 3 (1), it is characterized in that, the lower end of back (34b) is configured as the have curvature radius of (Re), rotation roller (41) is associated with the lower end of front (34a), this rotation roller (41) extends axially and places the inner surface that makes its rotary surface be tangential to front (34a) along the whole width of described front (34a), and leaves the distance that upper surface (2,200) equals S.
9. equipment as claimed in claim 8 (1) is characterized in that, described rotation roller (41) idle running is installed, and is rotated by the friction of powder (33) when funnel (34) passes through to upper surface (2,200) gradually when powder (33).
10. equipment as claimed in claim 8 (1) is characterized in that, described rotation roller (41) motorization, and its circular velocity is substantially equal to the pace of the removable upper surface (2,200) that falls.
11. equipment as claimed in claim 8 (1) is characterized in that, described rotation roller (41) is subjected to braking and makes the pace of its circular velocity less than the removable upper surface (2,200) that falls.
12. equipment as claimed in claim 3 (1) is characterized in that, the central plane by described funnel (34) shows predetermined inclination (α) with respect to the direction of advance of the powder belt that will be compacted (100,100 ').
13. equipment as claimed in claim 12 (1) is characterized in that, described hopper centre plane on the direction of advance of the powder belt that will be compacted (100) from top downward.
14. equipment as claimed in claim 3 (1) is characterized in that, the front (34a) of funnel (34) or back (34b) are made of circulation movable belt (39).
15. equipment as claimed in claim 14 (1) is characterized in that, described movable belt (39) will become the block of material transmission to enter in the funnel (34), make them become on the surface that is arranged in the powder belt (100,100 ') that will be compacted.
16. equipment as claimed in claim 3 (1) is characterized in that, the described removable powder upper surface that falls comprises conveyer belt (2).
17. equipment as claimed in claim 16 (1) is characterized in that, described movable surface is the surface of conveyer belt (2).
18. equipment as claimed in claim 17 (1) is characterized in that, described powder falls upper surface by described lip-deep continuous substrate (200) formation that is parked in conveyer belt (2).
19. equipment as claimed in claim 17 (1) is characterized in that, described powder falls upper surface by described lip-deep brick (201) formation that is parked in conveyer belt (2).
20. equipment as claimed in claim 3 (1) is characterized in that, the described removable powder upper surface that falls comprises device dish (250), its surfacewise (340) slide with reciprocating motion so that powder bed (120) is deposited in the chamber (320).
21. equipment as claimed in claim 3 (1), it is characterized in that described feeder (3) comprises that a plurality of feed conduits (32) that are used for described powder (33), the collection surface that is used for described powder (33) that is placed on feed conduit (32) below are conveyed into funnel (34) interior thrust unit (30,301) from collecting surface (31) with powder with being used for.
22. equipment as claimed in claim 21 (1) is characterized in that, described feed conduit (32) is movably.
23. equipment as claimed in claim 21 (1) is characterized in that, described powder collection surface (31) lies in a horizontal plane in removable upper surface (2, the 200) top that falls with the distance (H) bigger than the height of funnel (34).
24. equipment as claimed in claim 21 (1) is characterized in that, described thrust unit comprises removable dish (301).
25. equipment as claimed in claim 21 (1) is characterized in that, described thrust unit comprises removable propeller (30).
26. equipment as claimed in claim 25 (1), it is characterized in that, described propeller (30) is removable between retrieving position and progressive position, when propeller from its retrieving position when its progressive position moves, go up powder (33) heap that exists and transmit and enter in the funnel (34) collecting surface (31).
27. equipment as claimed in claim 21 (1) is characterized in that, described funnel (34) vertically is positioned on the removable upper surface (2) that falls, and place near collecting surface (31) in its device hole (37).
28. equipment as claimed in claim 21 (1) is characterized in that, described feeder (3) further comprises and is placed on the described a plurality of feed conduits (32) that are used for described powder (33) and the feed band (321) between the described powder collection surface (31).
29. equipment as claimed in claim 3 (1) is characterized in that, described feeder (3) comprises having the head (400) that is used for powder (33) feed is gone into a plurality of pipelines in the funnel (34).
30. equipment as claimed in claim 3 (1) is characterized in that, described funnel (34) has rectangular shape, and two bigger face is consistent with front (34a) and back (34b).
31. equipment as claimed in claim 3 (1) is characterized in that, described funnel (34) has width (L) on the direction perpendicular to the direction of advance of the removable upper surface (2,200) that falls, and this width (L) equals the corresponding brick that will form or the width of plate at least.
32. equipment as claimed in claim 3 (1) is characterized in that, the described device that is used for compacted powder band (100,100 ') comprises continuously extruded station (5).
33. equipment as claimed in claim 3 (1) is characterized in that, the described device that is used for compacted powder band (100,100 ') comprises discontinuous extrusion system (5).
CN2005800018127A 2004-01-08 2005-01-03 Method and apparatus for pre-arranging powder to form tiles or slabs Expired - Fee Related CN1906001B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITRE20040001 ITRE20040001A1 (en) 2004-01-08 2004-01-08 METHOD AND PLANT FOR THE PREPARATION OF THE POWDERS FOR THE FORMING OF TILES OR CERAMIC SLABS
ITRE2004A000001 2004-01-08
PCT/IB2005/000025 WO2005068146A2 (en) 2004-01-08 2005-01-03 Method and plant for prearranging powders for forming ceramic tiles or slabs

Publications (2)

Publication Number Publication Date
CN1906001A CN1906001A (en) 2007-01-31
CN1906001B true CN1906001B (en) 2010-05-05

Family

ID=34779447

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2005800018127A Expired - Fee Related CN1906001B (en) 2004-01-08 2005-01-03 Method and apparatus for pre-arranging powder to form tiles or slabs

Country Status (7)

Country Link
EP (1) EP1701830A2 (en)
CN (1) CN1906001B (en)
BR (1) BRPI0506669A (en)
IT (1) ITRE20040001A1 (en)
MX (1) MXPA06007668A (en)
RU (1) RU2006123124A (en)
WO (1) WO2005068146A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12109725B2 (en) 2018-03-26 2024-10-08 System Ceramics S.P.A. Method for pressing ceramic slabs

Families Citing this family (40)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITRE20050086A1 (en) * 2005-07-19 2007-01-20 Sacmi SYSTEM TO ALTER THE ARRANGEMENT OF DUSTY DUST A STRIP FOR THE FORMING OF TILES OR CERAMIC SHEETS
ITRE20050084A1 (en) 2005-07-19 2007-01-20 Sacmi SYSTEM TO ALTER THE ARRANGEMENT OF DUSTY DUST A STRIP FOR THE FORMING OF TILES OR CERAMIC SHEETS
ITRE20050130A1 (en) * 2005-11-16 2007-05-17 Sacmi Scrl METHOD FOR FORMING TILES OR REPRODUCING CERAMIC SHEETS THE CHARACTERISTICS OF NATURAL STONES AND ITS APPARATUS
ITMO20060295A1 (en) * 2006-09-26 2008-03-27 Mirage Granito Ceramico S P A APPARATUS FOR PRODUCING DECORATED CERAMIC ARTICLES
ES2469616T3 (en) * 2007-11-27 2014-06-18 Scg Building Materials Co., Ltd. Device for continuous streaking of desired motifs that extend across the entire thickness of a product and procedure for its realization
CN101214698B (en) * 2007-12-29 2010-06-16 广东科达机电股份有限公司 Convection current material distributing device
CN102126249B (en) * 2010-01-13 2012-04-25 广东格莱斯陶瓷有限公司 Production equipment and method for fine and multi-line textured porcelain polished tiles
ITRE20110081A1 (en) * 2011-10-07 2013-04-08 Sacmi DEVICE AND METHOD FOR THE TREATMENT OF A LAYER OF MATERIAL POWDER
CN103042594B (en) * 2011-10-16 2016-03-09 江西斯米克陶瓷有限公司 A kind of Processes and apparatus making three cloth jade bag reason vitrified tiles
WO2014108582A1 (en) * 2013-01-11 2014-07-17 Cosentino Research And Development, S.L. Artificial stone tile and/or slabs having veins made by strati of different masses
CN103817785B (en) * 2013-09-07 2016-08-17 梁迪源 A kind of ceramic powder moulding distributing method and apparatus for distributing thereof
US9186819B1 (en) 2014-08-19 2015-11-17 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
US9289923B1 (en) 2015-01-30 2016-03-22 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
CN104669406B (en) * 2015-02-04 2017-01-18 龙口正仁节能建材设备制造有限公司 Equipment for machining wall building blocks
CN104772817B (en) * 2015-04-16 2017-06-23 佛山市简一陶瓷有限公司 A kind of cloth system for making entire body Dali stone ceramic tile
CN104742220A (en) * 2015-04-16 2015-07-01 佛山市简一陶瓷有限公司 Three-dimensional cloth printing process for ceramic tile
IT201700026199A1 (en) * 2017-03-09 2018-09-09 Sacmi PLANT AND METHOD FOR THE CREATION OF CERAMIC ARTICLES
IT201700075495A1 (en) * 2017-07-05 2019-01-05 Sacmi METHOD AND PLANT FOR THE PRODUCTION OF CERAMIC PRODUCTS
IT201800005064A1 (en) * 2018-05-04 2019-11-04 Leveling device for materials in powder or granules
AT521265B1 (en) * 2018-05-28 2019-12-15 Eqtec Engineered Quartz Tech Gmbh Method and device for the production of artificial stone slabs
IT201800006678A1 (en) * 2018-06-26 2019-12-26 METHOD AND PLANT FOR THE REALIZATION OF CERAMIC PRODUCTS
IT201800006899A1 (en) * 2018-07-03 2020-01-03 APPLICATOR DEVICE FOR THE DECORATION OF CERAMIC PRODUCTS
IT201800007414A1 (en) * 2018-07-23 2020-01-23 LOADING AND DISTRIBUTION DEVICE ACCORDING TO DRAWING OF POWDER MATERIALS FOR DECORATIONS
RU2755189C1 (en) * 2018-09-07 2021-09-14 Сакми Кооператива Мекканичи Имола Сощиэта' Кооператива Machine and method for compacting powder material
RU2019128285A (en) * 2018-09-17 2021-03-09 Сакми Кооператива Мекканичи Имола Сочьета' Кооператива MACHINE AND METHOD FOR COMPACTING POWDER MATERIAL
ES2855030B2 (en) * 2018-09-20 2022-09-02 Scg Building Mat Co Ltd APPARATUS AND METHOD FOR FEEDING GRANULAR MATERIAL TO A PLANT FOR THE PRODUCTION OF SLABS OR TILES
WO2020121098A1 (en) * 2018-12-10 2020-06-18 System Ceramics S.P.A. Machine for dry decoration of tiles
IT201900011025A1 (en) * 2019-07-05 2021-01-05 Sacmi METHOD AND APPARATUS FOR THE REALIZATION OF CERAMIC PRODUCTS
IT201900016103A1 (en) * 2019-09-11 2021-03-11 Siti B & T Group Spa EQUIPMENT FOR MAKING CERAMIC AND / OR STONE SLABS
IT201900016715A1 (en) * 2019-09-19 2021-03-19 Scg Building Mat Co Ltd EQUIPMENT FOR FEEDING GRANULAR MATERIAL TO A PLANT FOR THE PRODUCTION OF SLABS OR TILES
CN111098175B (en) * 2019-12-09 2023-01-24 山东建哈昱阳重工机械有限公司 Feeding device for machine tool machining
IT202000013594A1 (en) * 2020-06-08 2021-12-08 Sacmi PLANT AND METHOD FOR THE REALIZATION OF CERAMIC ITEMS
IT202000013582A1 (en) 2020-06-08 2021-12-08 Sacmi PLANT AND METHOD FOR THE REALIZATION OF CERAMIC ITEMS
ES1295361Y (en) * 2020-06-09 2023-01-18 Siti B & T Group Spa PLANT FOR THE MANUFACTURE OF CERAMIC AND/OR STONE SLABS
WO2022007057A1 (en) * 2020-07-10 2022-01-13 瑞声声学科技(深圳)有限公司 Powder distribution device, powder distribution method therefor, and manufacturing method for ndfeb thin sheet magnet
CA3174163A1 (en) 2021-05-13 2022-11-13 Cambria Company Llc Metallic stone slabs, systems, and methods
CA3174136A1 (en) 2021-05-13 2022-11-13 II Jon Louis Grzeskowiak Textured stone slabs, systems, and methods
IT202200003059A1 (en) * 2022-02-18 2023-08-18 Sacmi SYSTEM AND METHOD OF TRACKING CERAMIC ITEMS
CN117885189B (en) * 2024-03-15 2024-05-28 佛山慧谷科技股份有限公司 Texture drawing device and method for plugboard filler
WO2025253306A1 (en) 2024-06-06 2025-12-11 Sacmi Cooperativa Meccanici Imola Societa' Cooperativa Feeding assembly

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5554393A (en) * 1992-02-26 1996-09-10 Cca Inc. Apparatus for supplying particles and/or granules to form a layer of prescribed thickness

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3236360B2 (en) * 1992-09-04 2001-12-10 シーシーエイ株式会社 Apparatus for supplying and removing powder and granular material, and method for producing molded body with pattern using supply and removing apparatus for supplying and removing powder and granular material
JPH08244024A (en) * 1995-03-09 1996-09-24 Inax Corp Filling of body of stratum pattren tile
IT1287505B1 (en) * 1996-11-22 1998-08-06 Algeri Maris Continuous pressing method and plant for production of tiles - involves controlled discharge of contained layer of powder on conveyor belt that advances through pre-pressing rollers to mould and pressing punch
IT1306079B1 (en) * 1998-06-02 2001-05-29 Ariostea S P A POWDER FEEDING DEVICE TO THE PRESS FOR FORMING CERAMIC TILES
IT1312055B1 (en) * 1999-04-09 2002-04-04 Marazzi Gruppo Ceramiche S P A METHOD, LOADING AND PRESSING DEVICE FOR THE PRODUCTION OF TILES WITH STRIPS OR VEINS IN THE MASS.
IT246960Y1 (en) * 1999-12-21 2002-04-10 Marazzi Gruppo Ceramiche S P A PRESS FOR THE PRODUCTION OF TILES EQUIPPED WITH A PERFECT LOADING DEVICE.

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5554393A (en) * 1992-02-26 1996-09-10 Cca Inc. Apparatus for supplying particles and/or granules to form a layer of prescribed thickness

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12109725B2 (en) 2018-03-26 2024-10-08 System Ceramics S.P.A. Method for pressing ceramic slabs

Also Published As

Publication number Publication date
EP1701830A2 (en) 2006-09-20
WO2005068146A2 (en) 2005-07-28
RU2006123124A (en) 2008-02-20
BRPI0506669A (en) 2007-05-15
MXPA06007668A (en) 2007-01-26
ITRE20040001A1 (en) 2004-04-08
WO2005068146A3 (en) 2005-10-27
CN1906001A (en) 2007-01-31

Similar Documents

Publication Publication Date Title
CN1906001B (en) Method and apparatus for pre-arranging powder to form tiles or slabs
CN101648406A (en) Material distribution process and material distribution equipment for ceramic stone-like texture brick
CN100493875C (en) Method and apparatus for forming ceramic tiles or slabs
EP0822044B1 (en) Loading system for the moulds of ceramic presses for forming pressure-glazed tiles, and relative implementation means
US6911167B2 (en) Method for loading ceramic tile forming moulds, relative means for its implementation, and tiles obtained thereby
EP1273409B1 (en) Method for loading ceramic tile forming moulds, plant for its implementation, and tiles obtained thereby
WO2005025829A1 (en) Method and plant for forming ceramic tiles or slabs
CN114589802B (en) Fine distribution system for rock plate whole ceramic tile
EP1005967A1 (en) Process and device for loading the moulds of pressure-glazed tile-forming presses
EP0922549B1 (en) Method and device for loading ceramic press moulds
JP2689963B2 (en) Method for molding concrete block having laminated cross section
CN100333886C (en) Method and device for forming tile and ceramic board
WO2002007939A1 (en) System for feeding a ceramic press
CN221249248U (en) Carrageenan texture cloth machine
EP1458533B1 (en) System and method of feeding a ceramic press for forming ceramic items
CN100589949C (en) Equipment for conveying double layers of powder or granular material into cavities of molds for ceramic tile production
EP2069120B1 (en) Distributor means, apparatus and method for producing a decorated ceramic product
CN115194925B (en) Preparation equipment and preparation method of deposition texture plate
JP2683481B2 (en) Decorative tile manufacturing method
CN100999103A (en) Material distribution device of ceramic shaping press and distribation method
CN117283698A (en) A high-efficiency production line for ecological stone dry cloth that imitates natural stone
GB191125592A (en)
ITBO20000130A1 (en) PROCEDURE FOR THE PRODUCTION OF CERAMIC TILES EQUIPPED WITH VEINS AND EQUIPMENT FOR THE IMPLEMENTATION OF THE PROCEDURE.

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100505

Termination date: 20130103

CF01 Termination of patent right due to non-payment of annual fee