CN1972670B - pharmaceutical composition - Google Patents
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- CN1972670B CN1972670B CN2005800091635A CN200580009163A CN1972670B CN 1972670 B CN1972670 B CN 1972670B CN 2005800091635 A CN2005800091635 A CN 2005800091635A CN 200580009163 A CN200580009163 A CN 200580009163A CN 1972670 B CN1972670 B CN 1972670B
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本发明涉及一种制备药学活性剂的小颗粒、例如平均粒度小于约7微米的小颗粒的方法,涉及用所述方法制备的药学活性剂的小颗粒,并涉及包含所述颗粒的药物组合物。 The present invention relates to a process for the preparation of small particles of a pharmaceutically active agent, such as small particles having an average particle size of less than about 7 microns, to small particles of a pharmaceutically active agent prepared by said method, and to pharmaceutical compositions comprising said particles . the
具有位于低微米或亚微米大小范围内的确定粒度的药学活性剂颗粒的控制生产具有特殊的技术困难。当对有机药用化合物和活性剂进行处理时,常规的破碎、碾磨以及湿磨法和干磨法常伴有严重程度或高或低的操作问题或差的产品质量,这是由于例如重金属污染造成的。 The controlled production of particles of pharmaceutically active agents with a defined particle size in the low micron or submicron size range presents particular technical difficulties. When handling organic pharmaceutical compounds and active agents, conventional crushing, milling, and wet and dry milling methods are often accompanied by operational problems of varying severity or poor product quality due to, for example, heavy metal caused by pollution. the
例如,研磨技术经常在工业实践中用于降低固体的粒度。然而,干磨技术可能造成不合格水平的粉尘,这需要在研磨操作中采取复杂的安全预防措施。此外,在许多情况中,干磨法使药学活性剂的颗粒制剂中的无定形内容物增加,其可能是不利的或者带来减弱的或甚至不良的治疗效果。干磨法常遭受显著的产品损失或遭受操作问题如产品熔结成块或设备堵塞。当在常规的干磨设备中处理胶粘性、粘着性粉末时常观察到后者。湿磨技术的主要局限有由于颗粒与碾磨介质的直接物理接触以及器壁磨损所造成的重金属污染。在药学活性剂的干法和湿法粉碎中观察的其它技术问题有由于例如研磨设备的局部高温导致的热降解和化学降解、不均匀的产品特性以及批次间差异。 For example, grinding techniques are often used in industrial practice to reduce the particle size of solids. However, dry grinding techniques can create unacceptable levels of dust, which require complex safety precautions to be taken during grinding operations. Furthermore, in many cases, dry milling increases the amorphous content of the granular formulation of the pharmaceutically active agent, which may be disadvantageous or lead to a diminished or even poor therapeutic effect. Dry milling often suffers from significant product loss or suffers from operational problems such as product agglomeration or equipment plugging. The latter is often observed when tacky, cohesive powders are handled in conventional dry milling equipment. The main limitations of wet grinding techniques are heavy metal contamination due to direct physical contact of the particles with the grinding media and wear of the walls. Other technical problems observed in dry and wet comminution of pharmaceutically active agents are thermal and chemical degradation, non-uniform product properties and batch-to-batch variations due to, for example, localized high temperatures of the milling equipment. the
喷雾和冷冻干燥技术或利用超临界流体的颗粒形成已经被用作生产微粒化干粉的可选择的方法。然而,在平均粒度方面所有这三种技术几乎均不符合要求。此外,当暴露于升高的温度(通常在喷雾干燥中使用)时,热不稳定分子可能易于分解或降解。类似地,在喷雾和冷冻干燥中以及在利用超临界流体的颗粒形成中,常常观察到经常是不希望的制剂中无定形内容物的增加。 Spray and freeze drying techniques or particle formation using supercritical fluids have been used as alternative methods for producing micronized dry powders. However, all three techniques barely meet the requirements in terms of average particle size. In addition, thermally labile molecules may be prone to decomposition or degradation when exposed to elevated temperatures (commonly used in spray drying). Similarly, an often undesired increase in the amorphous content of the formulation is often observed in spray and freeze drying, as well as in particle formation using supercritical fluids. the
需要提供一种能克服这些技术问题的、用于工业生产具有控制的平均粒度和控制的粒度分布(PSD)的难粉碎药学活性剂的微米或亚微米大小的颗粒的、稳固且简单的方法。本发明提供了一种可避免或最小化以上技术问题的方法。 There is a need to provide a robust and simple process for the industrial production of micron or submicron sized particles of refractory pharmaceutically active agents with controlled mean particle size and controlled particle size distribution (PSD) that overcomes these technical problems. The present invention provides a method that can avoid or minimize the above technical problems. the
一方面,本发明提供了一种将药学活性剂控制微粉化的方法,所述药学活性剂例如具有小于约7微米、例如约0.1或0.5至约1、2、3、4、5、5.5、6或6.5微米的平均粒度,该方法包括(a)将药学活性剂混悬在压缩气体或抛射剂中,(b)通过高压均化处理该混悬剂,和(c)减压后由该方法获得干粉。 In one aspect, the invention provides a method for the controlled micronization of a pharmaceutically active agent, e.g., having a particle size of less than about 7 microns, e.g. 6 or 6.5 micron average particle size, the method comprising (a) suspending the pharmaceutically active agent in a compressed gas or propellant, (b) treating the suspension by high pressure homogenization, and (c) decompressing the suspension from the Method to obtain dry powder. the
另一方面,本发明提供了一种将药学活性剂控制微粉化的方法,所述药学活性剂例如具有小于约7微米、例如约0.1或0.5至约1、2、3、4、5、5.5、6或6.5微米的平均粒度,该方法包括(a)将药学活性剂混悬在抛射剂中,(b)通过高压均化处理该混悬剂,和(c)获得微粉化的药学活性剂在抛射剂中的混悬剂。 In another aspect, the present invention provides a method for the controlled micronization of a pharmaceutically active agent, e.g. , an average particle size of 6 or 6.5 microns, the process comprising (a) suspending a pharmaceutically active agent in a propellant, (b) processing the suspension by high pressure homogenization, and (c) obtaining a micronized pharmaceutically active agent Suspensions in propellants. the
药学活性剂可以被混悬在压缩气体或抛射剂中,任选地可以使用一种或多种可药用的赋形剂以形成混悬介质。 The pharmaceutically active agent can be suspended in a compressed gas or propellant, optionally with one or more pharmaceutically acceptable excipients to form a suspension medium. the
可以用各种药学活性剂实施本发明。药物优选以基本上纯的形式存在。通过本发明的方法药物粉末的粒度被从平均粒度为约10至200微米、优选约10至40微米的粗原料减小至平均粒度小于约7微米,例如约0.1或0.5至约1、2、3、4、5、5.5、6或6.5微米,例如约0.5至约5.0微米。本发明的方法可以优选用于微粉化高纵横比的针状或针样结晶。表现出这类形态或类似形态的颗粒在常规研磨设备中常引起严重的操作问题。特别是常常观察到由于在研磨机内形成压缩的大块粉末结块而造成的设备堵塞或机械故障。此外,本发明的方法特别适合于微粉化常造成类似或其它操作问题的胶粘性或粘着性强的药物。 The present invention can be practiced with various pharmaceutically active agents. The drug is preferably present in substantially pure form. The particle size of the pharmaceutical powder is reduced by the method of the present invention from a raw material having an average particle size of about 10 to 200 microns, preferably about 10 to 40 microns, to an average particle size of less than about 7 microns, for example from about 0.1 or 0.5 to about 1, 2, 3, 4, 5, 5.5, 6 or 6.5 microns, such as from about 0.5 to about 5.0 microns. The method of the present invention can preferably be used to micronize needle-like or needle-like crystals of high aspect ratio. Particles exhibiting this or similar morphology often cause serious operational problems in conventional milling equipment. In particular, equipment blockages or mechanical failures due to the formation of compressed large powder agglomerates within the mill are often observed. Furthermore, the method of the present invention is particularly suitable for micronization of sticky or highly cohesive drugs that often pose similar or other handling problems. the
对于本发明的目的而言,“药学活性剂”意指所有产生药效或疗效的物质。药学活性剂的实例包括但不限于水溶性差的和/或热不稳定或化学不稳定的活性剂,例如苯妥英(5,5-二苯基乙内酰脲)、β2-肾上腺素受体激动剂如WO2000/075114中的式I化合物(游离形式或盐形式或溶剂合物形式),优选其实施例的化合物,尤其是下式的化合物和其可药用盐, For the purposes of the present invention, "pharmaceutically active agent" means any substance that produces a pharmacological or therapeutic effect. Examples of pharmaceutically active agents include, but are not limited to, poorly water soluble and/or thermally or chemically labile agents such as phenytoin (5,5-diphenylhydantoin), β2 -adrenoceptor agonists Agents such as the compound of formula I in WO2000/075114 (free form or salt form or solvate form), preferably the compounds of its examples, especially the compounds of the following formula and their pharmaceutically acceptable salts,
以及WO2004/016601中的式I化合物(游离形式或盐形式或溶剂合物形式),优选其实施例的化合物,尤其是实施例1、3、4、5和79的化合物;皮质类固醇如WO2002/000679中的式I化合物(游离形式或盐形式或溶剂合物形式),优选其实施例的化合物,尤其是实施例3、11、14、17、19、26、34、37、39、51、60、67、72、73、90、99和101的化合物;抗毒蕈碱拮抗剂如PCT/EP2004/004605中的式I化合物(盐形式或两性离子形式),优选其实施例的化合物,尤其是实施例17、34、52、54、71、76、96、114、138、159、170、190、209、221、242和244的化合物;在例如EP427680中有描述的吡美莫司(33-表氯-33-脱氧-子囊霉素);在例如EP296110中有描述的N-苯甲酰基星孢素;蛋白质;肽;维生素;类固醇;皮质类固醇和支气管扩张剂。 And the compound of formula I in WO2004/016601 (free form or salt form or solvate form), the compound of preferred embodiment thereof, especially the compound of
其它药学活性剂可以包括但不限于奥卡西平、卡马西平、1-(2,6-二氟-苄基)-1H-[1,2,3]三唑-4-羧酸酰胺;嘧啶基氨基苯甲酰胺(pyrimidyalaminobenzamide)如WO04/005281中的式I化合物,优选其实施例的化合物,尤其是实施例92的化合物;Cox-2选择性抑制剂例如在例如WO99/11605中有描述的5-甲基-2-(2′-氯-6′-氟苯氨基)苯乙酸;称为化合物A的具有以下结构的喜树碱衍生物: Other pharmaceutically active agents may include, but are not limited to, oxcarbazepine, carbamazepine, 1-(2,6-difluoro-benzyl)-1H-[1,2,3]triazole-4-carboxylic acid amide; pyrimidine Pyrimidyalaminobenzamide (pyrimidyalaminobenzamide) such as the compound of formula I in WO04/005281, preferably the compound of its embodiment, especially the compound of embodiment 92; Cox-2 selective inhibitor is for example described in WO99/11605 5-Methyl-2-(2'-chloro-6'-fluoroanilino)phenylacetic acid; a camptothecin derivative known as Compound A having the following structure:
化合物A Compound A
化合物A可以是游离形式或可药用盐形式,并且可以如美国专利No.6,424,457中所述进行制备。化合物A可以是其可能的对映体、非对映异构体和相对混合物、其可药用盐和其活性代谢物的形式。 Compound A may be in free form or in the form of a pharmaceutically acceptable salt, and may be prepared as described in US Patent No. 6,424,457. Compound A may be in the form of its possible enantiomers, diastereomers and relative mixtures, its pharmaceutically acceptable salts and its active metabolites. the
可药用的赋形剂可以是表面活性剂。适合的表面活性剂包括乙酰化单酸甘油酯,例如已知的且可以以商品名Myvacet9-08(Fiedler loc.cit.,p1167)商购获得的表面活性剂、全氟代羧酸(perfluorocarboxilic acid)、聚乙二醇(PEG)固醇酯例如PEG 200,300,400或600(Fiedler loc.cit.,p1348)、聚氧乙烯失水山梨醇脂肪酸酯例如Tween20,40,60,65,80或85(Fiedlerloc.cit.PP1754)、失水山梨醇酯例如失水山梨醇单月桂酸酯、失水山梨醇单油酸酯、失水山梨醇三油酸酯或失水山梨醇单棕榈酸酯、丙二醇和油酸。任选地可以使用一种或多种表面活性剂的组合。 Pharmaceutically acceptable excipients may be surfactants. Suitable surfactants include acetylated monoglycerides such as are known and available under the trade name Myvacet 9-08 (Fiedler loc.cit., p1167) commercially available surfactants, perfluorocarboxylic acid (perfluorocarboxililic acid), polyethylene glycol (PEG) sterol esters such as PEG 200, 300, 400 or 600 ( Fiedler loc.cit., p1348), polyoxyethylene sorbitan fatty acid esters such as Tween 20, 40, 60, 65, 80 or 85 (Fiedlerloc.cit.PP1754), sorbitan esters such as sorbitan monolaurate, sorbitan monooleate, sorbitan trioleate Esters or Sorbitan Monopalmitate, Propylene Glycol and Oleic Acid. Optionally a combination of one or more surfactants can be used.
在本发明的另一方面,赋形剂可以是载体。载体可以包括一种或多种结晶糖,例如一种或多种糖醇或多元醇。优选地,可以使用乳糖或葡萄糖。 In another aspect of the invention, the excipient may be a carrier. The carrier may include one or more crystalline sugars, such as one or more sugar alcohols or polyols. Preferably, lactose or glucose can be used. the
在本发明的另一方面,赋形剂可以是抗摩剂(anti-friction agent)或抗粘剂如润滑剂。适合的润滑剂包括亮氨酸、卵磷脂、硬脂酸镁、硬脂酸、十二烷基硫酸钠、硬脂酰醇富马酸钠、十八烷醇、蔗糖单棕榈酸酯(sucrosemono palinate)、薄荷醇、胶态二氧化硅例如可以以商品名Aerosil200商购获得的胶态二氧化硅以及苯甲酸钠或它们的组合。 In another aspect of the invention, the excipient may be an anti-friction agent or an anti-sticking agent such as a lubricant. Suitable lubricants include leucine, lecithin, magnesium stearate, stearic acid, sodium lauryl sulfate, sodium stearyl fumarate, stearyl alcohol, sucrose monopalmitate (sucrosemono palinate) ), menthol, colloidal silicon dioxide, for example available under the trade name Aerosil 200 Commercially available colloidal silicon dioxide and sodium benzoate or combinations thereof.
另一方面,赋形剂可以包括抗微生物剂例如苯扎氯铵、酸化剂例如柠檬酸、抗氧化剂例如抗坏血酸、螯合剂例如EDTA二钠。 In another aspect, excipients may include antimicrobial agents such as benzalkonium chloride, acidifying agents such as citric acid, antioxidants such as ascorbic acid, chelating agents such as disodium EDTA. the
赋形剂可以包括一种或多种添加剂的组合。 Excipients may include one or a combination of additives. the
用于本发明的方法的适合的赋形剂的详细情况在Fiedler的“Lexikonder Hilfsstoffe”,第5版,ECV Aulendorf 2002和“Handbook ofPharmaceutical Excipients”,Rowe,Sheskey and Weller,第4版,2003中有描述,将这些文献引入本文作为参考。 Details of suitable excipients for use in the methods of the invention are found in Fiedler, "Lexikonder Hilfsstoffe", 5th edition, ECV Aulendorf 2002 and "Handbook of Pharmaceutical Excipients", Rowe, Sheskey and Weller, 4th edition, 2003. description, which documents are incorporated herein by reference. the
在本发明的一个实施方案中,本发明的方法中所用的药学活性剂的粉末被混悬在压缩气体中。混悬在压缩气体中的活性剂的量可以为0.1%克/升(每体积0.01%)至约250克/升(每体积25%)。 In one embodiment of the invention, the powder of the pharmaceutically active agent used in the method of the invention is suspended in a compressed gas. The amount of active agent suspended in the compressed gas may range from 0.1% g/L (0.01% per volume) to about 250 g/L (25% per volume). the
一类压缩气体包括CO2、乙烷、丙烷、丁烷、二甲醚和氮。也可以使用压缩气体的组合。优选地,可以使用CO2。 One class of compressed gases includes CO2 , ethane, propane, butane, dimethyl ether, and nitrogen. Combinations of compressed gases may also be used. Preferably, CO 2 can be used.
另一类压缩气体是抛射剂,包括氢氟烷(HFA)例如1,1,1,2-四氟乙烷(HFA 134a)和1,1,1,2,3,3,3-七氟丙烷(HFA 227)。HFA 134a和HFA 227可用于人,与含氯氟烃(CFC)抛射剂不同,它们对臭氧层没有消耗作用。氢氟烷抛射剂的其它实例有全氟代乙烷、一氯二氟甲烷和二氟乙烷。也可以使用抛射剂的组合。 Another class of compressed gases are propellants, including hydrofluoroalkanes (HFAs) such as 1,1,1,2-tetrafluoroethane (HFA 134a) and 1,1,1,2,3,3,3-heptafluoropropane ( HFA 227). HFA 134a and HFA 227 are safe for use on humans and, unlike chlorofluorocarbon (CFC) propellants, are not ozone depleting. Other examples of hydrofluoroalkane propellants are perfluoroethane, chlorodifluoromethane and difluoroethane. Combinations of propellants may also be used. the
对于本发明的目的而言,“混悬剂”意指由分散在连续的例如压缩的气相中的精细分割的固体组成的两相系统。 For the purposes of the present invention, "suspension" means a two-phase system consisting of finely divided solids dispersed in a continuous, eg compressed, gas phase. the
混悬剂可以通过将粗原料填充入搅拌压力容器中来制备。该容器可以是闭合的或坚固密封的以便能在升高的压力下进行操作,并且可以加入压缩气体以形成混悬剂。搅拌容器中的操作压力可依赖于压缩气体。根据本发明,在室温下的通常的操作压力可以为1.5至2巴至约300巴,例如对于一些氢氟烷而言为约10至约30巴,例如对于二氧化碳而言为约55至约60巴,例如对于氮而言为约200巴至约300巴。如果操作温度显著低于室温,例如约0至5℃,在氢氟烷的情况下,操作压力可以为约2至约5巴。对于所提出的方法,适合的操作温度可以为约-30℃至约50℃。整个方法可以在坚固闭合和密封的、耐压的设备中进行。 Suspensions can be prepared by filling the crude material into a stirred pressure vessel. The container can be closed or hermetically sealed to allow handling under elevated pressure and compressed gas can be added to form the suspension. The operating pressure in the stirred vessel can rely on compressed gas. Typical operating pressures at room temperature according to the invention may be from 1.5 to 2 bar to about 300 bar, for example from about 10 to about 30 bar for some hydrofluoroalkanes, for example from about 55 to about 60 bar for carbon dioxide bar, for example from about 200 bar to about 300 bar for nitrogen. If the operating temperature is significantly below room temperature, for example about 0 to 5°C, the operating pressure may be about 2 to about 5 bar in the case of hydrofluoroalkanes. For the proposed process, a suitable operating temperature may be from about -30°C to about 50°C. The entire method can be carried out in a strongly closed and sealed, pressure-resistant device. the
高压均化是一种用于制备o/w、w/o、s/o/w或w/o/w乳剂、固体脂质纳米粒(solid-lipid nanoparticle)、稳定的混悬剂和使分散在水性混悬剂中的固体解凝聚的已有技术。在常规的高压均化中,首先形成固体或液体在液 体中的混悬剂,然后将其在高达数千巴的升高的压力下于均化单元中进行处理。 High-pressure homogenization is a method for preparing o/w, w/o, s/o/w or w/o/w emulsions, solid-lipid nanoparticles, stable suspensions and dispersing Prior Art for Deagglomeration of Solids in Aqueous Suspensions. In conventional high-pressure homogenization, a solid or liquid-in-liquid suspension is first formed, which is then processed in a homogenization unit at elevated pressures of up to several thousand bar. the
根据本发明,压缩气体混悬剂的高压均化可以是一种用于由平均粒度为约10至约200微米的粗原料生产微粉化的药学活性剂颗粒、例如具有小于约7微米、例如约1或2至约3、4、5、5.5、6或6.5微米的确定产物粒度的颗粒的有效技术。通过严密控制所提出的微粉化方法的特征性方法参数可以有效地控制产物的平均粒度和粒度分布,所述产物可以在将所述单元减压后以干粉形式或以压缩气体混悬剂形式被收获。可以用均化压力、混悬剂密度和固体浓度、操作温度、相互作用几何结构(geometries)的选择和经过设备的总遍数(其在很大程度上相当于总处理时间)或这些主要操作参数的组合来严密控制产物质量。本发明的方法可用于产生位于小于7微米、例如约1或2至约3、4、5、5.5、6或6.5微米的大小范围内的窄的粒度分布。约1至约5微米的大小范围可能特别适合于在治疗吸入制剂中、例如在干粉吸入器(DPI)中或在定量吸入器(MDI)或压力定量吸入器(pMDI)中应用。 According to the present invention, high-pressure homogenization of compressed gas suspensions may be a method for producing micronized pharmaceutically active agent particles from coarse feedstocks having an average particle size of from about 10 to about 200 microns, for example having a particle size of less than about 7 microns, such as about Effective techniques for defining product particle size particles of 1 or 2 to about 3, 4, 5, 5.5, 6 or 6.5 microns. By closely controlling the process parameters characteristic of the proposed micronization process, it is possible to effectively control the average particle size and particle size distribution of the product, which can be prepared as a dry powder or as a compressed gas suspension after depressurizing the unit. reward. Homogenization pressure, suspension density and solids concentration, operating temperature, choice of interaction geometries and total number of passes through the device (which largely correspond to total processing time) or these main operations can be used The combination of parameters to closely control the product quality. The method of the invention can be used to produce a narrow particle size distribution in the size range of less than 7 microns, for example about 1 or 2 to about 3, 4, 5, 5.5, 6 or 6.5 microns. A size range of about 1 to about 5 microns may be particularly suitable for use in therapeutic inhalation formulations, for example in dry powder inhalers (DPI) or in metered dose inhalers (MDI) or pressurized metered dose inhalers (pMDI). the
另一方面,本发明提供了一种用于将药学活性剂微粉化的装置,其包括一个或两个搅拌压力容器,高压均化器和连接所述的一个或两个搅拌压力容器与高压均化单元的流体导管。用于制备原料混悬剂的搅拌压力容器可以与一根供应足量压缩气体的管线连接,而该管线本身可以与一个或数个浸管(dip-tube)或贮气筒(gas cylinder)或者含有加压气体的平衡罐连接。可以通过泵加入压缩气体直至达到设定点来设定和控制所需的操作压力。高压均化单元可以包括增压泵(intensifier pump)和一个或多个相互作用室(interaction chamber),在相互作用室中由于颗粒-颗粒和颗粒-器壁碰撞、剪切力和流体空穴化(fluid cavitation)而发生粒度的减小或微粉化。增压泵、连接搅拌压力容器与高压均化单元的增压泵的管线可以被冷却以避免可压缩气体气泡在增压泵的入口部分蓄积。高压均化单元可以包括一个另外的增压泵。可以通过将跨越静态几何结构的高压开口(gap)或阀的确定的压降调整为小于例如1500巴、例如调整为200、500、750、1000或1500 巴来实现均化。可以使用动态高压均化阀。该阀克服了静态相互作用几何结构的一些主要缺点,如在升高的固体浓度下的堵塞。如果发生阻塞,阀被打开,并且可以手动或使用适合的压力控制装备自动重新调节所需的压降。 In another aspect, the present invention provides a device for micronizing pharmaceutically active agents, which includes one or two stirred pressure vessels, a high-pressure homogenizer, and the one or two stirred pressure vessels connected to the high-pressure homogenizer. Fluid conduits for chemical units. Stirred pressure vessels for the preparation of stock suspensions may be connected to a line supplying sufficient compressed gas, which itself may be connected to one or several dip-tubes or gas cylinders or containing Balance tank connection for pressurized gas. The desired operating pressure can be set and controlled by pumping compressed gas until the set point is reached. The high pressure homogenization unit may include an intensifier pump and one or more interaction chambers in which particles due to particle-particle and particle-wall collisions, shear forces and fluid cavitation (fluid cavitation) and particle size reduction or micronization. The booster pump, the line of the booster pump connecting the stirred pressure vessel and the high-pressure homogenization unit may be cooled to avoid the accumulation of compressible gas bubbles in the inlet portion of the booster pump. The high pressure homogenization unit can include an additional booster pump. Homogenization may be achieved by adjusting a determined pressure drop across a high pressure gap or valve of the static geometry to be less than, for example, 1500 bar, for example to 200, 500, 750, 1000 or 1500 bar. A dynamic high pressure homogenizing valve can be used. The valve overcomes some of the major disadvantages of static interaction geometries, such as clogging at elevated solids concentrations. In the event of clogging, the valve is opened and the required pressure drop can be readjusted manually or automatically using suitable pressure control equipment. the
相互作用室可以提供物流分流器(stream splitter)和撞击室(impactionchamber)。压缩气体的气流、含有固体颗粒的非溶剂和任选的可药用的赋形剂可以在物流分流器中分成两个支流,并且这两个物流可以在撞击室中再结合。导致固体颗粒在高压均化器中微粉化的主要力可能有剪切力、湍流、在流向上的加速度和速度改变;撞击力,包括被处理颗粒与均化器的固体元件的碰撞以及被处理的颗粒之间的碰撞;和空穴化力(cavitationforce),包括与压力降低变化相伴随的速度增加变化,以及湍流。其它力可能有磨擦,即摩擦造成的碾磨。 Interaction chambers can provide stream splitters and impact chambers. The stream of compressed gas, non-solvent containing solid particles and optional pharmaceutically acceptable excipients can be divided into two sub-streams in a stream splitter, and the two streams can be recombined in an impingement chamber. The main forces that lead to the micronization of solid particles in a high-pressure homogenizer may be shear, turbulence, acceleration and velocity changes in the flow direction; impact forces, including the collision of the particles being processed with the solid elements of the homogenizer and the collisions between particles; and cavitation forces, including changes in velocity increase associated with changes in pressure decrease, and turbulent flow. Other forces may be friction, ie grinding due to friction. the
如果微粉化是通过释放跨越确定开口例如高压阀的压力来实现的,则导致微粉化的主要力可能有空穴化、剪切力、湍流、撞击力(包括被处理的颗粒与均化器的固体元件的碰撞以及被处理的颗粒之间的碰撞)以及磨擦。 If micronization is achieved by releasing pressure across a defined opening such as a high pressure valve, the main forces leading to micronization may be cavitation, shear, turbulence, impact (including contact between the particles being processed and the homogenizer). Collisions of solid elements and collisions between the particles being processed) and friction. the
在本发明的一个实施方案中,该方法可以在包括一个搅拌压力容器和高压均化单元的装置中进行。均化器的出口可以与含有混悬剂的搅拌压力容器连接。被处理的混悬剂被重新引入含有未经处理的混悬剂的容器中。可以用总处理时间来控制颗粒产品或压缩气体混悬剂中的颗粒的平均粒度。可以在已经在压力容器中形成了活性剂在压缩气体中的混悬剂之后开始高压均化器的操作。均化器可以如下操作:具有入口和出口的均化器依赖于设计用于以恒定速度为产物物流供应所需压力的高压泵。该泵在恒定压力下通过相互作用室内确定的固定几何结构微通道递送产品。粒度的减小和之前在搅拌压力容器中形成的混悬剂的均化均在相互作用室内发生。喷射型(jet)相互作用室组件利用三种不同的力:剪切力、撞击和空穴化。高压均化提供了药学活性剂的相当均匀的粒度减小例如微粉化和解凝聚。 In one embodiment of the invention, the process may be carried out in an apparatus comprising a stirred pressure vessel and a high pressure homogenization unit. The outlet of the homogenizer can be connected to a stirred pressure vessel containing the suspension. The treated suspension is reintroduced into the container containing the untreated suspension. The total processing time can be used to control the average particle size of the granular product or the particles in the compressed gas suspension. Operation of the high pressure homogenizer can be started after a suspension of active agent in compressed gas has been formed in the pressure vessel. A homogenizer can be operated as follows: A homogenizer with an inlet and an outlet relies on a high pressure pump designed to supply the product stream with the required pressure at a constant rate. The pump delivers product at constant pressure through fixed geometry microchannels defined within the interaction chamber. Both particle size reduction and homogenization of the suspension previously formed in the stirred pressure vessel take place within the interaction chamber. The jet interaction chamber assembly utilizes three different forces: shear, impact and cavitation. High pressure homogenization provides a fairly uniform particle size reduction such as micronization and deagglomeration of the pharmaceutically active agent. the
在本发明的另一个实施方案中(参考图1),所述装置可包括两个搅拌压力容器(10)和高压均化单元(12),所述搅拌压力容器具有搅拌器(16)。均化 器(12)的入口和出口可以通过高压管(15)与两个搅拌压力容器(10)连接,所有连接均可以通过手动或自动操作高压三通阀(11)或高压阀(17)而被分别关闭。原料的混悬剂可以在两个搅拌压力容器中的一个中形成,然后可以开始均化。均化器的出口可以与初始时是空的的第二个压力容器连接。如果第一个搅拌压力容器是空的且第二个搅拌压力容器装有均化的混悬剂,则可以对阀进行操作例如以便重新调整含有均化的混悬剂的第二个搅拌压力容器的内容物通过均化器的方向,并在第一个搅拌压力容器中收集两次均化的混悬剂。本发明的该实施方案的优点是通过控制停留时间而更有效地控制平均粒度,所述的停留时间的控制是通过经过设备的遍数来控制的。在该实施方案中,平均粒度是通过经过均化器的总遍数来控制的,实际上通常的遍数为约3至25遍以达到小于约7微米、例如约0.1或0.5至约1、2、3、4、5、5.5、6或6.5微米的平均粒度。如果达到了经过均化器的总遍数,则混悬剂可以被储存在储罐(14)中。在本发明的该实施方案中,既可以使用静态相互作用几何结构也可以使用动态高压缓解阀(relaxationvalve)进行均化。 In another embodiment of the invention (cf. FIG. 1 ), the apparatus may comprise two stirred pressure vessels (10) with a stirrer (16) and a high pressure homogenization unit (12). The inlet and outlet of the homogenizer (12) can be connected with two stirring pressure vessels (10) through high-pressure pipes (15), and all connections can be made through manual or automatic operation of high-pressure three-way valve (11) or high-pressure valve (17) are closed separately. A suspension of raw material can be formed in one of two stirred pressure vessels, after which homogenization can begin. The outlet of the homogenizer can be connected to a second pressure vessel which is initially empty. If the first stirred pressure vessel is empty and the second stirred pressure vessel contains the homogenized suspension, the valve can be operated e.g. to readjust the second stirred pressure vessel containing the homogenized suspension Pass the contents through the direction of the homogenizer and collect the twice homogenized suspension in the first stirred pressure vessel. An advantage of this embodiment of the invention is the more effective control of the average particle size by controlling the residence time controlled by the number of passes through the apparatus. In this embodiment, the average particle size is controlled by the total number of passes through the homogenizer, typically about 3 to 25 passes to achieve less than about 7 microns, such as about 0.1 or 0.5 to about 1, Average particle size of 2, 3, 4, 5, 5.5, 6 or 6.5 microns. If the total number of passes through the homogenizer is reached, the suspension can be stored in a storage tank (14). In this embodiment of the invention, both static interaction geometry and dynamic high pressure relaxation valves can be used for homogenization. the
以静态相互作用几何结构为特征的高压均化器可以是例如一个闭合系统,例如Microfluidics Model M-110Y Microfluidizer。Microfluidizer的装置和操作方法在美国专利No.4,533,254和美国专利No.4,908,154中有进一步的描述,将这两篇文献引入本文作为参考。也可以用隔膜泵代替原来的高压活塞泵与Microfluidics M-110Y Microfluidizer相互作用几何结构相连接。 A high-pressure homogenizer characterized by a static interaction geometry can be, for example, a closed system such as the Microfluidics Model M-110Y Microfluidizer . Microfluidizer The apparatus and method of operation are further described in US Patent No. 4,533,254 and US Patent No. 4,908,154, both of which are incorporated herein by reference. Diaphragm pumps can also be used to replace the original high-pressure piston pumps with Microfluidics M-110Y Microfluidizer The interacting geometry is connected.
动态高压均化器可以是例如一个包括高压增压泵例如LEWA LDE/1VM211S隔膜剂量泵(membrane dosage pump)和具有可调节的阀门通口或开口的适合的高压阀的系统,并且阀座和阀体优选是由抗空穴化材料例如氧化锆、碳化钨或类似性质的材料制成的。阀针或柱塞的材料可以优选是由比阀座更硬的材料制成的。动态高压阀可以手动操作或通过使用合适的下游压力控制手段自动操作。 The dynamic high-pressure homogenizer can be, for example, a system comprising a high-pressure booster pump such as a LEWA LDE/1VM211S membrane dosage pump (membrane dosage pump) and a suitable high-pressure valve with an adjustable valve port or opening, and the valve seat and valve The body is preferably made of a cavitation resistant material such as zirconia, tungsten carbide or a material of similar nature. The material of the valve needle or plunger may preferably be made of a harder material than the valve seat. Dynamic high pressure valves can be operated manually or automatically through the use of suitable downstream pressure control means. the
在本发明的另一方面,本发明的方法提供了通过将系统减压获得的具 有小于约7微米、例如约1或2微米至约3、4、5、5.5、6或6.5微米的平均粒度的不含溶剂和水分的药学活性剂的干颗粒。约1至约5微米大小的药学活性剂粉末颗粒可以不经任何进一步处理而用于干粉吸入器(DPI)制剂。 In another aspect of the present invention, the method of the present invention provides an average particle diameter obtained by depressurizing the system having a particle size of less than about 7 microns, such as about 1 or 2 microns to about 3, 4, 5, 5.5, 6 or 6.5 microns. Particle-sized dry granules of pharmaceutically active agents free of solvents and moisture. The pharmaceutically active agent powder particles with a size of about 1 to about 5 microns can be used in dry powder inhaler (DPI) formulations without any further processing. the
在本发明的另一方面,所述方法提供了精细分散在可用于人的抛射剂中以形成混悬剂的具有小于约7微米、例如约0.1或0.5微米至约1、2、3、4、5、5.5、6或6.5微米的平均粒度的药学活性剂的颗粒。包含约0.5至约5微米大小的颗粒的混悬剂可以被直接填充入适合的吸入装置中,然后不经任何进一步处理而被用于定量吸入器(MDI)或压力定量吸入器(pMDI)制剂中。 In another aspect of the invention, the method provides finely dispersed in a human-acceptable propellant to form a suspension having , 5, 5.5, 6 or 6.5 micron average particle size of the pharmaceutically active agent. Suspensions comprising particles of about 0.5 to about 5 micron in size can be filled directly into suitable inhalation devices and then used in metered dose inhaler (MDI) or pressurized metered dose inhaler (pMDI) formulations without any further processing middle. the
本发明的一个优点是:药学活性剂在抛射剂或压缩气体中的混悬剂可以在一个单步骤方法中被微粉化,不需要任何另外的处理后步骤。将压缩气体或抛射剂减压后即获得药学活性剂的干粉,其可以不经任何进一步处理而被用于吸入制剂。该方法易于应用并且在温和的和惰性的条件下进行。本发明的方法避免了许多技术问题如使用大量溶剂、无定形内容物的增加、污染和磨损。 An advantage of the present invention is that suspensions of pharmaceutically active agents in propellants or compressed gases can be micronized in a single step process without any additional post-processing steps. Dry powders of the pharmaceutically active agent are obtained after decompression of the compressed gas or propellant, which can be used in inhalation formulations without any further treatment. The method is easy to apply and is performed under mild and inert conditions. The method of the present invention avoids many technical problems such as the use of large amounts of solvents, the increase of amorphous content, contamination and abrasion. the
另一方面,本发明提供了一种包含用本发明的方法获得的微粉化的药学活性剂颗粒和可药用赋形剂的药物组合物。上述的可药用赋形剂包括表面活性剂、载体和/或润滑剂,并且可用于生产药物组合物,例如固体剂型形式如胶囊、片剂或小药囊形式的药物组合物。 In another aspect, the present invention provides a pharmaceutical composition comprising micronized particles of a pharmaceutically active agent obtained by the method of the present invention and a pharmaceutically acceptable excipient. The aforementioned pharmaceutically acceptable excipients include surfactants, carriers and/or lubricants, and can be used in the manufacture of pharmaceutical compositions, for example in the form of solid dosage forms such as capsules, tablets or sachets. the
另一方面,本发明提供了可在软膏剂或滴眼剂中使用的微粉化的药学活性剂颗粒。 In another aspect, the present invention provides micronized particles of a pharmaceutically active agent for use in ointments or eye drops. the
另一方面,本发明提供了可在胃肠外制剂中使用的微粉化的药学活性剂颗粒。 In another aspect, the present invention provides micronized particles of a pharmaceutically active agent for use in parenteral formulations. the
另一方面,本发明提供了可在口服制剂中使用的微粉化的药学活性剂颗粒。 In another aspect, the present invention provides micronized particles of a pharmaceutically active agent for use in oral formulations. the
另一方面,本发明提供了可在局部制剂中使用的微粉化的药学活性剂颗粒。 In another aspect, the present invention provides micronized particles of a pharmaceutically active agent for use in topical formulations. the
另一方面,本发明提供了一种成套包装,其包括本发明的组合物以及使用说明书。 In another aspect, the present invention provides a kit comprising the composition of the present invention and instructions for use. the
参照以下本发明的多个实施方案的非限制性说明以及附图,本发明的结构和优点将变得更加显而易见。 The structure and advantages of the present invention will become more apparent with reference to the following non-limiting description of various embodiments of the invention, together with the accompanying drawings. the
以下是举例方式的非限制性说明。 The following are non-limiting descriptions by way of example. the
实施例1 Example 1
将吡美莫司混悬在抛射剂HFA227(1,1,1,2,3,3,3-七氟丙烷)中并在Microfluidics Microfluidizer M-110YTM中均化。使用一个压力容器,总处理时间为60分钟。搅拌容器中的操作压力为约3巴,最大均化压力为约500巴。入口温度为0℃,出口温度为约30℃。处理60分钟后,将压力容器减压,用标准离线分析工具对干产物粉末进行分析。 Pimecrolimus was suspended in propellant HFA227 (1,1,1,2,3,3,3-heptafluoropropane) and homogenized in a Microfluidics Microfluidizer M-110Y ™ . Using one pressure vessel, the total processing time was 60 minutes. The operating pressure in the stirred vessel is about 3 bar, the maximum homogenization pressure is about 500 bar. The inlet temperature was 0°C and the outlet temperature was about 30°C. After 60 minutes of treatment, the pressure vessel was depressurized and the dry product powder was analyzed using standard off-line analysis tools.
实施例2 Example 2
将吡美莫司混悬在抛射剂HFA227(1,1,1,2,3,3,3-七氟丙烷)中并在Microfluidics Microfluidizer M-110YTM中均化。使用两个压力容器,用经过设备的遍数控制产物的平均粒度。操作压力为约3巴,最大均化压力为约500巴。入口温度为约0℃,出口温度为约30℃。在第10遍后,将系统减压,用标准离线分析工具对干产物粉末进行分析。 Pimecrolimus was suspended in propellant HFA227 (1,1,1,2,3,3,3-heptafluoropropane) and homogenized in a Microfluidics Microfluidizer M-110Y ™ . Using two pressure vessels, the average particle size of the product is controlled with the number of passes through the equipment. The operating pressure is about 3 bar and the maximum homogenization pressure is about 500 bar. The inlet temperature was about 0°C and the outlet temperature was about 30°C. After the 10th pass, the system was depressurized and the dry product powder was analyzed using standard off-line analysis tools.
实施例3 Example 3
将吡美莫司混悬在抛射剂HFA134(1,1,1-三氟乙烷)中并在严密控制的压降下跨越高压阀进行均化。使用一个压力容器,总处理时间为180分钟。操作压力为约10巴,最大均化压力为约750巴,因此使用跨越缓解阀的约740巴的压降。入口温度为约0℃,出口温度为约30℃。处理180分钟后,将压力容器减压,用标准离线分析工具对干产物粉末进行分析。 Pimecrolimus was suspended in propellant HFA134 (1,1,1-trifluoroethane) and homogenized across a high pressure valve under tightly controlled pressure drop. Using one pressure vessel, the total processing time was 180 minutes. The operating pressure was about 10 bar and the maximum homogenization pressure was about 750 bar, so a pressure drop of about 740 bar across the relief valve was used. The inlet temperature was about 0°C and the outlet temperature was about 30°C. After 180 minutes of treatment, the pressure vessel was depressurized and the dry product powder was analyzed using standard off-line analysis tools. the
将在实施例1、2和3中获得的吡美莫司颗粒重新分散在含有约0.1%Tween 20的水中以形成混悬剂,然后超声处理,通常处理60秒,之后用Sympatec Helos激光衍射粒度分析仪测量粒度。粒度测量的结果如表1所示。在实施例1所述的运行中,处理时间为60分钟,以连续方式进行处理,以体积计的平均粒度(X50)为2.7微米,X90为11.4微米。在实施例2所述的运行中,将样品以批方式进行处理,报告10遍后的结果。在这种情况下,X50为5.3(5.5)微米,X90为19.2(20.6)微米。 The pimecrolimus particles obtained in Examples 1, 2 and 3 were redispersed in water containing about 0.1
表1 Table 1
实施例4 Example 4
将苯妥英(5,5-二苯基乙内酰脲)混悬在抛射剂HFA134(1,1,1-三氟乙烷)中并在严密控制的压降下跨越高压阀进行均化。使用一个压力容器,总处理时间为240分钟。操作压力为约10巴,最大均化压力为约750巴。入口温度为约0℃,出口温度为约30℃。处理240分钟后,将压力容器减压,用标准离线分析工具对干产物粉末进行分析。实施例4所生产的苯妥英微粒的粒度分布如图2所示。 Phenytoin (5,5-diphenylhydantoin) was suspended in propellant HFA134 (1,1,1-trifluoroethane) and homogenized across a high pressure valve under tightly controlled pressure drop. Using one pressure vessel, the total processing time was 240 minutes. The operating pressure is about 10 bar and the maximum homogenization pressure is about 750 bar. The inlet temperature was about 0°C and the outlet temperature was about 30°C. After 240 minutes of treatment, the pressure vessel was depressurized and the dry product powder was analyzed using standard off-line analysis tools. The particle size distribution of the phenytoin microparticles produced in Example 4 is shown in FIG. 2 . the
实施例5 Example 5
将苯妥英(5,5-二苯基乙内酰脲)混悬在二氧化碳中并在严密控制的压降下跨越高压阀进行均化。使用一个压力容器,总处理时间为240分钟。操作压力为约57巴,最大均化压力为约800巴。入口温度为约0℃,出口温度为约30℃。处理240分钟后,将压力容器减压,用标准离线分析工具对干产物粉末进行分析。实施例5所生产的苯妥英微粒的粒度分布如图3 所示。 Phenytoin (5,5-diphenylhydantoin) was suspended in carbon dioxide and homogenized across a high pressure valve under tightly controlled pressure drop. Using one pressure vessel, the total processing time was 240 minutes. The operating pressure is about 57 bar and the maximum homogenization pressure is about 800 bar. The inlet temperature was about 0°C and the outlet temperature was about 30°C. After 240 minutes of treatment, the pressure vessel was depressurized and the dry product powder was analyzed using standard off-line analysis tools. The particle size distribution of the phenytoin microparticles produced in Example 5 is shown in Figure 3. the
将在实施例4和5中获得的苯妥英颗粒重新分散在含有约0.1%Tween20的水中以形成混悬剂,然后超声处理,通常处理60秒,之后用SympatecHelos激光衍射粒度分析仪测量粒度。粒度测量的结果如表2所示。在实施例4和5所述的运行中,处理时间为240分钟,以连续方式进行处理,以体积计的平均粒度(X50)分别为1.48和1.46微米,X90分别为3.57和3.02微米。 The phenytoin particles obtained in Examples 4 and 5 were redispersed in water containing about 0.1% Tween20 to form a suspension, and then ultrasonically treated, usually for 60 seconds, after which the particle size was measured with a Sympatec Helos laser diffraction particle size analyzer. The results of particle size measurement are shown in Table 2. In the runs described in Examples 4 and 5, with a treatment time of 240 minutes and in a continuous manner, the mean particle sizes by volume (X 50 ) were 1.48 and 1.46 microns, and X 90 were 3.57 and 3.02 microns, respectively.
表2 Table 2
图2是使用本发明的方法生产的苯妥英微粒的实例。在实施例4中,用Sympatec Helos激光衍射粒度分析仪测量的粒度分布如下:X10=0.72微米,X50=1.48微米,X90=3.57微米。 Figure 2 is an example of phenytoin microparticles produced using the method of the present invention. In Example 4, the particle size distribution measured by a Sympatec Helos laser diffraction particle size analyzer is as follows: X 10 =0.72 μm, X 50 =1.48 μm, X 90 =3.57 μm.
图3是使用本发明的方法生产的苯妥英微粒的实例。在实施例5中,用Sympatec Helos激光衍射粒度分析仪测量的粒度分布如下:X10=0.73微米,X50=1.46微米,X90=3.02微米。 Figure 3 is an example of phenytoin microparticles produced using the method of the present invention. In Example 5, the particle size distribution measured by a Sympatec Helos laser diffraction particle size analyzer is as follows: X 10 =0.73 μm, X 50 =1.46 μm, X 90 =3.02 μm.
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| GB0424727A GB0424727D0 (en) | 2004-11-09 | 2004-11-09 | Organic compounds |
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| EP2327706A1 (en) * | 2009-11-30 | 2011-06-01 | Novartis AG | Polymorphous forms III and IV of N-benzoyl-staurosporine |
| WO2011067673A2 (en) | 2009-12-03 | 2011-06-09 | Novartis Ag | Circulation of components during homogenization of emulsions |
| CL2012001399A1 (en) | 2009-12-03 | 2013-03-08 | Novartis Ag | Method to manufacture adjuvant for vaccine (oil / water emulsion with squalene, polysorbate 80 and sorbitan trioleate), which comprises (i) forming the first emulsion in a homogenizer from one container to another to form a second emulsion, (ii) and microfluidizing the first emulsion to form second emulsion. |
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| EP0768114A2 (en) * | 1995-10-13 | 1997-04-16 | Boehringer Ingelheim Pharmaceuticals Inc. | Method and apparatus for homogenizing aerosol formulations |
| US6228346B1 (en) * | 1996-04-25 | 2001-05-08 | Pari Gmbh Spezialisten Fur Effektive Inhalation | Propellant mixtures and aerosols for micronizing medicaments with compressed gas |
| CN1312708A (en) * | 1998-06-19 | 2001-09-12 | Rtp药品公司 | Process of generating submicron particles of water-insuluble compounds |
| CN1335766A (en) * | 1998-11-03 | 2002-02-13 | 奇斯药制品公司 | A process for the preparation of suspensions of drug particles for inhalation delivery |
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| EP0768114A2 (en) * | 1995-10-13 | 1997-04-16 | Boehringer Ingelheim Pharmaceuticals Inc. | Method and apparatus for homogenizing aerosol formulations |
| US6228346B1 (en) * | 1996-04-25 | 2001-05-08 | Pari Gmbh Spezialisten Fur Effektive Inhalation | Propellant mixtures and aerosols for micronizing medicaments with compressed gas |
| CN1312708A (en) * | 1998-06-19 | 2001-09-12 | Rtp药品公司 | Process of generating submicron particles of water-insuluble compounds |
| CN1335766A (en) * | 1998-11-03 | 2002-02-13 | 奇斯药制品公司 | A process for the preparation of suspensions of drug particles for inhalation delivery |
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