The preparation method of two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphite
Technical field
The present invention relates to a kind of preparation method of two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites.
Background technology
Two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphite is a kind of antioxidant that is used for polymkeric substance, especially can be used as the antioxidant of preparation macromolecular material.Its structural formula is as follows:
In the prior art; disclosed preparation method is with 2 in PCT patent application (WO 94/170824); 4-pair-(α; α-Er Jiajibianji) phenol is raw material, adds catalyzer trolamine and reaction solvent, under protection of nitrogen gas; carry out chlorination reaction with phosphorus trichloride; carry out condensation reaction with tetramethylolmethane, obtain two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites.
The method of this patent report, the reaction times needs more than ten hours, adopts toluene and normal heptane as reaction solvent, and solvent consumption is big, reclaims difficulty, the cost height, productive rate is low.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites, to overcome long reaction time in the prior art, solvent load is big, cost height, the deficiency that productive rate is low.
Technical conceive of the present invention:
With 2,4-pair-(α, α-Er Jiajibianji) phenol adds in the reaction solvent toluene, at catalyzer, under the existence of nitrogen, carry out chlorination reaction with phosphorus trichloride, carry out condensation reaction with tetramethylolmethane, obtain two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites.
Method of the present invention is carried out according to following steps:
With 2,4-is two-and (α, α-Er Jiajibianji) phenol, catalyzer adds in the reaction solvent toluene, feeds nitrogen, be warming up to 70-80 ℃, drip phosphorus trichloride, reacted 1-2 hour, be cooled to 20-30 ℃, add tetramethylolmethane, reaction is 2-4 hour under 35-55 ℃ the condition, collects two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites of target product from reaction product.
According to the present invention, said catalyzer is a tetramethyl ammonium chloride; Reactant 2, the mass ratio of 4-pair-(α, α-Er Jiajibianji) phenol and catalyzer is 1000: 2-5; The weightmeasurement ratio of reactant and toluene solvant is 1: 1.0-2.0g/mL.
The consumption of phosphorus trichloride is 2,4-pair-(α, α-Er Jiajibianji) phenol: phosphorus trichloride=1: 1.0-1.5 mol ratio.The consumption of tetramethylolmethane is 2,4-pair-(α, α-Er Jiajibianji) phenol: tetramethylolmethane=1: 0.5-0.7 mol ratio.
Collect two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites of target product and comprise the steps: the reaction product filtration from reaction product, use absolute ethanol washing, the white solid that obtains is target product of the present invention.
Reaction formula of the present invention is as follows:
Raw material 2 used in the present invention, 4-pair-(α, α-Er Jiajibianji) phenol can prepare according to U.S. Pat 4275004 reported method.
With two (2, the 4-dicumylphenyl) pentaerythritol bis-phosphites that preparation method of the present invention obtains, purity reaches more than 98%, productive rate 87%-89%, fusing point 229.2-231.6 ℃ (the Aldrich melting point values is 229-232 ℃).
Good with catalyzer tetramethyl ammonium chloride selectivity of the present invention, the reaction times is short, uses the single reaction solvent to be easy to reclaim, and cost reduces, compared with prior art, have the reaction times weak point, productive rate improves, cost reduces, and the advantage that product purity is high is suitable for suitability for industrialized production.
Embodiment
Below by embodiment the invention will be further described the present invention, but embodiment does not limit protection scope of the present invention.
Embodiment 1
In the reactor that has stirring, thermometer, add 2 respectively, 4-pair-(α, α-Er Jiajibianji) phenol 165.2g (0.5mol), tetramethyl ammonium chloride 0.6g, toluene 220ml, stirring and dissolving, logical N
2Protection; be warming up to 70-75 ℃; drip phosphorus trichloride 68.7g (0.5mol); with the hydrogen chloride gas of emitting in the 40%NaOH alkaline solution absorption reaction; reacted 1.5 hours, cooling, controlled temperature is at 20-30 ℃; add tetramethylolmethane 40.8g (0.3mol); 40-45 ℃ was reacted 3 hours cooling, reaction product filtration under diminished pressure down; filter cake 20ml absolute ethanol washing; obtain two (2, the 4-dicumylphenyl) the pentaerythritol bis-phosphite 189.2g of white solid product, productive rate 88.7%; purity 98.8% (HPLC), fusing point: 229.7-231.3 ℃.
Embodiment 2
In the reactor that has stirring, thermometer, add 2 respectively, 4-pair-(α, α-Er Jiajibianji) phenol 165.2g (0.5mol), tetramethyl ammonium chloride 0.5g, toluene 260ml, stirring and dissolving, logical N
2Protection; be warming up to 75-80 ℃; drip phosphorus trichloride 82.4g (0.6mol); with the hydrogen chloride gas of emitting in the 40%NaOH alkaline solution absorption reaction; reacted cooling, controlled temperature 20-30 ℃ 2 hours; add tetramethylolmethane 34.1g (0.25mol); 35-40 ℃ was reacted 3.5 hours cooling, reaction product filtration under diminished pressure down; filter cake 20ml absolute ethanol washing; obtain two (2, the 4-dicumylphenyl) the pentaerythritol bis-phosphite 187.3g of white solid product, productive rate 87.8%; purity 98.5% (HPLC), fusing point: 229.4-231.4 ℃.
Embodiment 3
In the reactor that has stirring, thermometer, add 2 respectively, 4-pair-(α, α-Er Jiajibianji) phenol 165.2g (0.5mol), tetramethyl ammonium chloride 0.7g, toluene 300ml, stirring and dissolving, logical N
2Protection is warming up to 70-75 ℃, drips phosphorus trichloride 96.1g (0.7mol); with the hydrogenchloride of emitting in the 40%NaOH alkaline solution absorption reaction, reacted cooling 1 hour; controlled temperature 20-30 ℃ adds tetramethylolmethane 38.1g (0.28mol), and 40-45 reacted 2 hours down, cooling; the reaction product filtration under diminished pressure; filter cake 20ml absolute ethanol washing obtains two (2, the 4-dicumylphenyl) the pentaerythritol bis-phosphite 186.0g of white solid product; productive rate 87.2%, purity 98.3% (HPLC).Fusing point: 229.2-231.6 ℃.